ITOH DENKI CB-016BP7 User manual

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.

ITOH DENKI Ju l - 13
- 1 -
UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland
Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48
Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND
Tel: [phone] - Fax : [phone] Tel. : [phone] - Fax : [phone] Tel: [phone] – Fax : [phone]
Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : [e-mail] Web : www.itoh-denki.de - E-mail : [email protected]
SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344
Circuit Board CB016BP-7
Doc/FC/1168-01
Power supply
TBTS 24V DC ± 10% - ripple < 10% - A regulated power supply is recommended
5A built-in fuse - Input current: cf associated Power Moller® 24 specs.
built-in diode for protection against + and - wiring error
Environment
Temperature range 0 / +40 °C / Relative Humidity < 90% - no condensation (prevent thermal shocks)
Non corrosive - non explosive / vibration < 0.5G
CE in accordance with Directive CEM 89/336/CEE
Level of protection
The Circuit Board must be protected from severe shocks and the ingress of water/dust in accordance
with European and local regulations relevant to the installation (UTE C 15-103 :97 ou HD 384.3S2 :95 et
384.5-51S2 :96)
F U N C T I O N
The electronic Circuit Board CB016BP-7 is used to control Power Moller® 24 brushless DC motors with a built-in
electromechanical brake. It is compatible with series PM500FS-B, PM500FS-B, PM500FE-B, PM570FE-B, PM605FE-B. It can only
be used in conjunction with single motors. It performs the following functions:
- Motor Run/Stop
- Selection of the direction of rotation of the motor, depending on the installation requirements
- Variable speed at constant starting torque using an external analogue voltage (0 to 10V)
-Stable speed range in relation to the load
- Dynamic brake and mechanical brake
- Overload protection via built-in thermistor and current limiter
- Error signal in case of motor overload
- PNP or NPN inputs (depending on PLC used) - Factory setting: PNP
- PNP or NPN outputs (depending on PLC used) - Factory setting: PNP
- Acceleration and deceleration regulated using 2 potentiometers (0 – 2sec)
- Motor speed pulse signal output
- Speed selection via rotary switch (20 fixed speeds)
- Automatic or manual restart after overload activation
The Circuit Board delivers a PWM (Pulse Width Modulation) controlled by a magnetic pulse sensor built into the motor
C O N D I T I O N S O F U S E

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.

ITOH DENKI Ju l - 13
- 2 -
UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland
Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48
Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND
Tel: [phone] - Fax : [phone] Tel. : [phone] - Fax : [phone] Tel: [phone] – Fax : [phone]
Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : [e-mail] Web : www.itoh-denki.de - E-mail : [e-mail]
SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344
Circuit Board CB016BP-7
Doc/FC/1168-01
Voltage 24V DC
Current absorbed without motorised roller 0.06A
Power absorbed without motorised roller 1.5W
Starting current limit 4A
Time taken to start up <15ms
Protection Index IP20
Protection
5A integrated fuse
Against the inversion of the polarity + and –
Thermal protection
(85°C for the circuit board & 105°C for the
motorised roller)
Input voltage for the CN2 connector
If different from 0V or 24V
< 3V for NPN
> 18V for PNP
C I R C U I T B O A R D C H A R A C T E R I S T I C S

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.

ITOH DENKI Ju l - 13
- 3 -
UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland
Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48
Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND
Tel: [phone] - Fax : [phone] Tel. : [phone] - Fax : [phone] Tel: [phone] – Fax : [phone]
Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : [e-mail] Web : www.itoh-denki.de - E-mail : [e-mail]
SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344
Circuit Board CB016BP-7
Doc/FC/1168-01
D I M E N S I O N S A N D L E G E N D S

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.

ITOH DENKI Ju l - 13
- 4 -
UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland
Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48
Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND
Tel: [phone] - Fax : [phone] Tel. : [phone] - Fax : [phone] Tel: [phone] – Fax : [phone]
Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : [e-mail] Web : www.itoh-denki.de - E-mail : [e-mail]
SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344
Circuit Board CB016BP-7
Doc/FC/1168-01

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.

ITOH DENKI Ju l - 13
- 5 -
UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland
Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48
Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND
Tel: [phone] - Fax : [phone] Tel. : [phone] - Fax : [phone] Tel: [phone] – Fax : [phone]
Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : [e-mail] Web : www.itoh-denki.de - E-mail : [e-mail]
SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344
Circuit Board CB016BP-7
Doc/FC/1168-01
W I R I N G D I A G R A M S
PNP
NP
N
CN2
CN2
CN1
CN1

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.

ITOH DENKI Ju l - 13
- 6 -
UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland
Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48
Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND
Tel: [phone] - Fax : [phone] Tel. : [phone] - Fax : [phone] Tel: [phone] – Fax : [phone]
Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : [e-mail] Web : www.itoh-denki.de - E-mail : [e-mail]
SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344
Circuit Board CB016BP-7
Doc/FC/1168-01
Motor On/Off RUN/STOP
Starts and stops the Power Moller®24
Terminal 1 on CN2 connector
Input current 1.6mA at 24V
PNP
Run: contact closed
(24V DC)
Stop: contact open
NPN
Run: contact closed
(0V DC)
Stop: contact open
Direction of
rotation
CW/CCW
DIR
Changes direction of Power Moller® 24
Terminal 2 on CN2 connector
Input current 1.6mA at 24V
See table n°3 (Direction of rotation)
Speed
variation 0-10V
Speed variation using an external analogue
voltage 0-10V. Terminal 3 on CN2 connector.
Input current 1mA at 10V
See table n°2 (Speed variation via an external
analogue voltage)
Motor
Overload ERROR
Error signal output (open collector)
Terminal 4 on CN2 connector
Output 24V, max 25mA (to adjust according to
your control using a resistor - not provided)
Indicates motor overload.
Logic NPN or PNP selection for error signal
output (SW4)
Pulse PULSE
Pulse output signal
Terminal 5 on CN2 connector
NPN open collector
Output 24V, 25mA (using a resistor - not
provided)
Protection using a Ω100 resistor.
2 pulses / each rotation of the rotor
(see table n.1)
5µs tolerance with a Hall effect sensor
Table n.1: Number of pulses per rotation on the motorised roller
Gearbox ratio
N.
of pulses per rotation on the motor/roller
Series 50EB -57EB-60EB Series 50B Series 50EB -57EB-60EB Series 50B
Code 15 m/min
44.9 43.81 89.8 pulses 87.62 pulses
Code 55 m/min
12.6 11.62 25.2 pulses 23.24 pulses
T E C H N I C A L S P E C I F I C A T I O N S

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.

ITOH DENKI Ju l - 13
- 7 -
UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland
Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48
Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND
Tel: [phone] - Fax : [phone] Tel. : [phone] - Fax : [phone] Tel: [phone] – Fax : [phone]
Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : [e-mail] Web : www.itoh-denki.de - E-mail : [e-mail]
SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344
Circuit Board CB016BP-7
Doc/FC/1168-01
: OFF : ON
SW1:
Dip switches Function ON OFF Factory Settings
1Restart mode after
overload activation
Manual
(Restart after instruction on
Run/Stop or Dir)
Automatic (the circuit board
restarts after 1 minute
without external
intervention)
2 Speed selection
Speed variation via
external voltage (0-10V)
(Table n°2)
Internal speed selection via
dipswitch 5 & rotary pot
SW5
3 Direction of rotation Change direction of rotation CW and CCW in relation to
the input to terminal 2 on CN2 (Table n°3)
4 Error mode
Sends a signal via terminal
4 on CN2 when there is
NO ERROR
Sends a signal via terminal
4 on CN2 when there IS
AN ERROR
5 Speed selection
Selection of 1 of 20 available fixed
speeds.
(Table n°4)
C O N F I G U R A T I O N S : D I P - S W I C H E S ( S W )

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.

ITOH DENKI Ju l - 13
- 8 -
UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland
Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48
Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND
Tel: [phone] - Fax : [phone] Tel. : [phone] - Fax : [phone] Tel: [phone] – Fax : [phone]
Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : [e-mail] Web : www.itoh-denki.de - E-mail : [e-mail]
SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344
Circuit Board CB016BP-7
Doc/FC/1168-01
Table n°2: Speed variation via an external analogue voltage (Figures with series 50EB)
Voltage (V)
No load speed in
m/min (± 3%) for
speed code 15
No load speed in
m/min ( ± 3%) for
speed code 55
Voltage (V)
No load speed in
m/min (± 3%) for
speed code 15
No load speed in
m/min ( ± 3%) for
speed code 55
0.05-0.45 2.2 7.7 5.05-5.45 9.4 33.4
0.55-0.95 2.9 10.3 5.55-5.95 10.1 36.0
1.05-1.45 3.6 12.9 6.05-6.45 10.8 38.6
1.55-1.95 4.3 15.4 6.55-6.95 11.6 41.1
2.05-2.45 5.1 18.0 7.05-7.45 13.0 46.3
2.55-2.95 5.8 20.6 7.55-7.95 13.7 48.9
3.05-3.45 6.5 23.1 8.05-8.45 14.4 51.4
3.55-3.95 7.2 25.7 8.55-8.95 15.2 54.0
4.05-4.45 7.9 28.3 9.05-9.45 15.9 56.6
4.55-4.95 8.7 30.9 9.55-9.95 17.3 61.7
Table n°3: Direction of rotation (Figures with series 50EB)
Dip switch 3 on SW1
ON OFF
Terminal 2, CN2 ON
(contact closed)
Terminal 2, CN2 OFF
(contact open)

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.

ITOH DENKI Ju l - 13
- 9 -
UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland
Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48
Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND
Tel: [phone] - Fax : [phone] Tel. : [phone] - Fax : [phone] Tel: [phone] – Fax : [phone]
Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : [e-mail] Web : www.itoh-denki.de - E-mail : [e-mail]
SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344
Circuit Board CB016BP-7
Doc/FC/1168-01
Table n°4: Speed selection (Figures with series 50EB)
SW1 – 5
ON
SW1 – 5
OFF
Rotary Switch
Position
No load speed in
m/min (± 3%)
For speed code
15 (2.2 to 17.3
m/min)
No load speed in
m/min (± 3%)
For speed code
55 (7.7 to 61.7
m/min)
Rotary Switch
Position
No load speed in
m/min (± 3%)
For speed code
15 (2.2 to 17.3
m/min)
No load speed in
m/min (± 3%)
For speed code
55 (7.7 to 61.7
m/min)
9 17.3 61.7 9 8.7 30.9
8 15.9 56.6 8 7.9 28.3
7 15.2 54.0 7 7.2 25.7
6 14.4 51.4 6 6.5 23.1
5 13.7 48.9 5 5.8 20.6
4 13.0 46.3 4 5.1 18.0
3 11.6 41.1 3 4.3 15.4
2 10.8 38.6 2 3.6 12.9
1 10.1 36.0 1 2.9 10.3
0 9.4 33.4 0 2.2 7.7
SW2 and SW3 (Logic selection of input signal):
SW2 (Run/Stop)
SW3 (Dir)
Left NPN
Right PNP
SW4 (Logic selection of output signal):
SW4 Bottom NPN
Top PNP

Non c o n tra t ual d oc u m ent. W e r e serv e t h e rig h t to i ntr o d u ce m o di f i cat i o n s t hat w e c onsi d e r usef ul , at a n y t i m e.

ITOH DENKI Ju l - 13
- 10 -
UK Branch ITOH DENKI EUROPE S.A.S. Zweigniederlassung Deutschland
Suite 1 Trinity Space Centre 490 av. des Jourdies – Z.A.E. les Jourdies Neumeyerstraße 48
Waldorf Way, Wakefield WF2 8DH – UNITED KINGDOM BP 323 – 74807 – ST PIERRE EN FAUCIGNY Cedex – France 90411 NÜRNBERG - DEUTSCHLAND
Tel: [phone] - Fax : [phone] Tel. : [phone] - Fax : [phone] Tel: [phone] – Fax : [phone]
Web : www.itohdenki.co.uk - E-mail : [email protected] Web : www.itoh-denki.com - E-mail : [e-mail] Web : www.itoh-denki.de - E-mail : [e-mail]
SAS au capital de 460 000 Euros - SIRET 343 034 344 000 30 - Code APE 4669B - RCS BONNEVILLE 87 B 413 - N°TVA : FR 71 343034344
Circuit Board CB016BP-7
Doc/FC/1168-01
VR1-ACC: the setting must be between 0 to 2sec (0sec when the potentiometer is turned CCW entirely to the left and 2sec when the
potentiometer is turned CW 60° to the right) – Default factory settings 0sec
VR2-DEC: the setting must be between 0 to 2sec (when the potentiometer is turned CCW entirely to the left and 2sec when the
potentiometer is turned CW 60° to the right) - Default factory settings 0sec
CN1 – Voltage connector: wago type 734-102: 1 conductor 1.5mm2max. per terminal
CN2 – I/O Connector (control) : wago type 733-105: 1 conductor 0.5mm2max. per terminal
CN3 - Motor connector: JST #XHP-10 with 10 pins
LED 1 (green) : ON when the circuit board CB016BP-7 is under voltage
LED 2 (red): Identification of the error type
There are several status: LED off
LED flashing slowly
LED flashing rapidly
LED on
LED 3 (orange): Identification of the number of errors
There are several status: LED off
LED flashing slowly
LED flashing rapidly
LED on
When restarting the motorised roller after thermal protection activation, terminal 1 (Run/Stop) or 2 (Direction) on the CN2 connector
must only be signalled after eliminating the cause of the fault (freeing the blockages, allowing the cooling of the thermal protection)
The voltage supply to the circuit board must be switched off in order to initialize the fault history shown by LED 3 (orange)
3 c o n n e c t o r s : M o t o r , V o l t a g e a n d I / O ( c o n t r o l )
3 L E D s : P o w e r a n d E r r o r m o d e
P o t e n t i o m e t e r s e t t i n g s V R 1 - A C C a n d V R 2 - D E C