Emerson Unidrive M200-01100017 User manual

Quick Start Guide
Unidrive M200/201
Frame sizes 1 to 4
Flexible machine integration
through communications
Part Number: 0478-0038-05
Issue: 5
Unidrive M200 201 Quick Start Guide English Iss5.book Page 1 Friday, July 18, 2014 10:09 AM

This guide is intended to provide basic information required in order to set-up a drive to run a motor.
For more detailed installation information, please refer to the Unidrive M200 / 201 User Guide which
is available to download from: www.controltechniques.com/userguides or
http://www.emersonindustrial.com/en-EN/leroy-somer-motors-drives/downloads/Pages/
manuals.aspx.
Warnings, Cautions and Notes
Copyright © July 2014
Issue Number: 5
A Warning contains information which is essential for avoiding a safety hazard.
A Caution contains information which is necessary for avoiding a risk of damage to the
product or other equipment.
A Note contains information, which helps to ensure correct operation of the product.
This guide does not include safety information. Incorrect installation or operation of the
drive, could cause personnel injury or equipment damage. For essential safety
information, please refer to the Unidrive M200 / 201 User Guide or the safety booklet
supplied with the drive.
WARNING
CAUT IO N
NOTE
WARNING
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Unidrive M200-201 Quick Start Guide
Issue Number: 5
Contents
1 Product information .................................................................................... 6
1.1 Ratings .................................................................................................................... 6
2 Options .........................................................................................................7
3 Mechanical installation ...............................................................................8
4 Electrical installation .................................................................................10
4.1 AC supply requirements ........................................................................................ 10
4.2 External braking resistor ........................................................................................ 10
4.3 Ground leakage ..................................................................................................... 12
4.4 Control terminal configurations and wiring ............................................................. 13
4.5 EMC ....................................................................................................................... 23
5 Keypad and display ...................................................................................25
5.1 Saving parameters ................................................................................................ 26
5.2 Restoring parameter defaults ................................................................................ 26
6 Basic parameters (Menu 0) ....................................................................... 27
6.1 Menu 0: Basic parameters ..................................................................................... 27
7 Running the motor .................................................................................... 32
8 NV Media Card Operation .........................................................................33
9 UL listing information ...............................................................................34
9.1 General .................................................................................................................. 34
9.2 Mounting ................................................................................................................ 34
9.3 Environment .......................................................................................................... 34
9.4 Electrical ratings .................................................................................................... 34
9.5 Opening of branch circuit ....................................................................................... 34
9.6 Electrical installation .............................................................................................. 34
9.7 cUL requirements for frame size 4 ......................................................................... 35
9.8 Motor overload protection ...................................................................................... 35
9.9 Motor overspeed protection ................................................................................... 35
9.10 Thermal memory retention ..................................................................................... 35
9.11 Group installation ................................................................................................... 36
9.12 UL listed accessories ............................................................................................. 36
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4Unidrive M200-201 Quick Start Guide
Issue Number: 5
Declaration of Conformity
This declaration applies to Unidrive M variable speed drive products, comprising models numbers as shown below:
The AC variable speed drive products listed above have been designed and manufactured in accordance with the
following European harmonized standards:
EN 61000-3-2:2006 Applicable where input current <16 A. No limits apply for professional equipment where input
power >1 kW.
Control Techniques Ltd
The Gro
Newtown
Powys
UK
SY16 3BE
Moteurs Leroy-Somer
Usine des Agriers
Boulevard Marcellin Leroy
CS10015
16915 Angoulême Cedex 9
France
Maaa-bbcddddd Valid characters:
aaa 100, 101, 200, 201, 300, 400
bb 01, 02, 03, 04, 05, 06, 07, 08
c1, 2, 4, 5 or 6
ddddd
00017, 00024, 00033, 00042
00013, 00018, 00023, 00024, 00032, 00033, 00041, 00042, 00056, 00075
00056, 00073, 00094, 00100
00133, 00135, 00170, 00176
00030, 00040, 00069, 00250, 00270, 00300
00100, 00150, 00190, 00230, 00290, 00330, 00350, 00420, 00440, 00470
00190, 00240, 00290, 00380, 00440, 00540, 00550, 00610, 00660, 00750, 00770, 00830,
01000
00630, 00860, 01160, 01320, 01340, 01570
EN 61800-5-1:2007 Adjustable speed electrical power drive systems - safety requirements -
electrical, thermal and energy
EN 61800-3:2004 Adjustable speed electrical power drive systems. EMC product standard
including specific test methods
EN 61000-6-2:2005 Electromagnetic compatibility (EMC). Generic standards. Immunity
standard for industrial environments
EN 61000-6-4:2007 Electromagnetic compatibility (EMC). Generic standards. Emission
standard for industrial environments
EN 61000-3-2:2006 Electromagnetic compatibility (EMC), Limits, Limits for harmonic current
emissions (equipment input current <16 A per phase)
EN 61000-3-3:2008
Electromagnetic compatibility (EMC), Limits, Limitation of voltage
fluctuations and flicker in low-voltage supply systems for equipment with
rated current <16 A
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Unidrive M200-201 Quick Start Guide 5
Issue Number: 5
These products comply with the Low Voltage Directive 2006/95/EC, the Electromagnetic Compatibility Directive
2004/108/EC.
These electronic drive products are intended to be used with appropriate motors, controllers,
electrical protection components and other equipment to form complete end products or
systems. Compliance with safety and EMC regulations depends upon installing and
configuring drives correctly, including using the specified input filters. The drives must be
installed only by professional assemblers who are familiar with requirements for safety and
EMC. The assembler is responsible for ensuring that the end product or system complies
with all the relevant laws in the country where it is to be used. Refer to the User Guide. An
EMC Data Sheet is also available giving detailed EMC information.
T. Alexander
VP Technology
Date: 29th May 2014
Place: Newtown, Powys. UK
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6Unidrive M200-201 Quick Start Guide
Issue Number: 5
1 Product information
1.1 Ratings
Model
Input
phases
Max.
cont
input
current
Max input
fuse rating
Nominal cable size Output current
European USA
1 Ph 3 Ph Input Output Input Output
Max.
cont
output
current
Nominal
power
Motor
power
ph A A A mm2mm2AWG AWG A kW hp
01100017 1 8.7 10 1 1 16 16 1.7 0.25 0.33
01100024 1 11.1 16 1 1 14 16 2.4 0.37 0.5
01200017 1 4.5 6 1 1 16 16 1.7 0.25 0.33
01200024 1 5.3 6 1 1 16 16 2.4 0.37 0.5
01200033 1 8.3 10 1 1 16 16 3.3 0.55 0.75
01200042 1 10.4 16 1 1 16 16 4.2 0.75 1
02100042 1 18.8 20 2.5 1 12 16 4.2 0.75 1
02100056 1 24 25 4 1 10 16 5.6 1.1 1.5
02200024 1 / 3 5.3/4.1 6 6 1 1 16 16 2.4 0.37 0.5
02200033 1 / 3 8.3/6.7 10 10 1 1 16 16 3.3 0.55 0.75
02200042 1 / 3 10.4/7.5 16 10 1 1 16 16 4.2 0.75 1
02200056 1 / 3 14.9/11.3 20 15 2.5/1.5 1 12/14 16 5.6 1.1 1.5
02200075 1 / 3 18.1/13.5 20 15 2.5 1 12 16 7.5 1.5 2
02400013 3 2.4 6 1 1 16 16 1.3 0.37 0.5
02400018 3 2.9 6 1 1 16 16 1.8 0.55 0.75
02400023 3 3.5 6 1 1 16 16 2.3 0.75 1
02400032 3 5.1 6 1 1 16 16 3.2 1.1 1.5
02400041 3 6.2 10 1 1 16 16 4.1 1.5 2
03200100 1 / 3 23.9/17.7 25 20 4 1.5 10/12 14 10 2.2 3
03400056 3 8.7 10 1 1 14 16 5.6 2.2 3
03400073 3 12.2 16 1.5 1 12 16 7.3 3 3
03400094 3 14.8 16 2.5 1.5 12 14 9.4 4 5
04200133 1 / 3 23.7/16.9 25 20 4/2.5 2.5 10 12 13.3 3 3
04200176 3 21.3 25 4 2.5 10 12 17.6 4 5
04400135 3 16.3 20 2.5 2.5 10 12 13.5 5.5 7.5
04400170 3 20.7 25 4 2.5 10 12 17 7.5 10
The nominal cable sizes shown in the table above, are provided as a guide only. Ensure
that the cables used conform to the local wiring regulations.
NOTE
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Unidrive M200-201 Quick Start Guide 7
Issue Number: 5
Figure 1-1 Model number structure
2Options
Table 2.1 System Integration (SI) option module identification
Type Option module Color Name Further details
Fieldbus
Purple SI-PROFIBUS
See relevant option
module User Guide
Medium
Grey SI-DeviceNet
Light Grey SI-CANopen
Beige SI-Ethernet
Brown Red SI-EtherCAT
Automation
(I/O expansion) Orange SI-I/O
Product line:
Frame size:
Current Rating :
Heavy Duty current rating x10
Drive Format :
A – AC in AC out
Voltage rating
:
1 - 100 V (100 - 120 10 %)±
2 - 200 V (200 - 240 10 %)±
4 - 400 V (380 - 480 10 %)±
5 - 575 V (500 - 575 10 %)±
6 - 690 V (500 - 690 10 %)±
Derivative
Electrical Specifications
M200 - 03 400073 A
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8Unidrive M200-201 Quick Start Guide
Issue Number: 5
Table 2.2 AI Backup adaptor
3 Mechanical installation
The drives can be panel mounted with 0 mm space between the drives. For further information on
mechanical installation refer to the Drive User Guide.
To remove the terminal cover, use a flat bladed screwdriver to rotate the terminal cover locating clip
by approximately 30° in a counter clockwise direction, and then slide the cover down.
Type Option module Name Further Details
Communications AI-485 Adaptor
See Drive User Guide
Backup AI-Backup Adaptor
Drive
Size
HWDM1M2∅AB
mm in mm in mm in mm in mm in mm in mm in mm in
1 160 6.30 75 2.95 130 5.12 143 5.70 53 2.08 5 0.2
0.00 0.00 100 3.93
2 205 8.07 78 3.07 150 5.91 194 7.63 55 2.17 5 0.2
3 226 8.90 90 3.54 160 6.30 215 8.46 70.7 2.80 5 0.2
4 277 10.91 115 4.53 175 6.89 265 10.43 86 3.40 6 0.23
A
W
M2
M2
BD
BA
HM1
11 mm
(0.43 in)
Cover
release
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Unidrive M200-201 Quick Start Guide 9
Issue Number: 5
Table 3-1 Tools required
Table 3-2 Recommended torque settings
Figure 3-1 Feature diagram (size 2 shown)
Tool Location Size 1 Size 2 Size 3 Size 4
Small terminal screwdriver Control, relay terminals 9999
3 mm Flat-bladed screwdriver Power terminals 9
5 mm Flat-bladed screwdriver Terminal cover 9999
Pozidrive 1 screwdriver AC power terminals 9
Pozidrive 2 screwdriver Power terminals 999
Torx 10 driver EMC & MOV screws 9999
Torx 15 driver Fan screw 9
Torx 20 driver Fan screw 999
Model size Terminal block
description Torque settings
All Control terminals 0.2 N m (0.15 Ib ft)
Relay terminals 0.5 N m (0.37 Ib ft)
1Power terminals 0.5 N m (0.37 Ib ft)
2, 3, 4 1.4 N m (1.03 Ib ft)
6
8
9
5
7
12
4
1
3
2
11
10
2
Key
1. Rating label (On side of drive)
2. Identification label
4. Relay connections
5. Control connections
6. Braking terminal
7. Internal EMC filter screw
8. DC bus +
9. DC bus -
10. Motor connections
11. AC supply connections
12. Ground connections
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10 Unidrive M200-201 Quick Start Guide
Issue Number: 5
4 Electrical installation
An overlay of the electrical connections / terminals is included on the back page of this manual.
4.1 AC supply requirements
Voltage:
100 V drive: 100 V to 120 V ±10 %
200 V drive: 200 V to 240 V ±10 %
400 V drive: 380 V to 480 V ±10 %
Number of phases: 3
Maximum supply imbalance: 2 % negative phase sequence (equivalent to 3 % voltage imbalance
between phases).
Frequency range: 48 to 62 Hz.
For UL compliance only, the maximum supply symmetrical fault current must be limited to 100 kA.
4.2 External braking resistor
4.2.1 Minimum resistance values and peak power rating for the braking resistor
at 40 °C (104 °F)
Table 4-1 Braking resistor resistance and power rating (100 V)
On the size 2 110 V drives or when connecting single phase to a dual rated 200 V unit, the
supply should be connected to L1 and L3.
Overload protection
When an external braking resistor is used, it is essential that an overload protection device
is incorporated in the braking resistor circuit; as shown in the electrical diagram on the
back cover.
Model
Minimum
resistance*
Ω
Instantaneous
power rating
kW
Continuous
power rating
kW
01100017 130 1.2 0.25
01100024 0.37
02100042 68 2.2 0.75
02100056 1.1
NOTE
WARNING
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