Emerson Rosemount 3051S Series User manual

www.rosemount.com
Reference Manual
00809-0100-4801, Rev FA
October 2010
Rosemount 3051S Series
Scalable Pressure, Flow, and Level Solution
with HART®Protocol

Reference Manual
00809-0100-4801, Rev FA
October 2010 Rosemount 3051S Series
www.rosemount.com
Rosemount 3051S Series
Scalable Pressure, Flow, and
Level Solutions
NOTICE
Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
For technical assistance, contacts are listed below:
Customer Central
Technical support, quoting, and order-related questions.
United States - 1-800-999-9307 (7:00 am to 7:00 pm CST)
Asia Pacific- 65 777 8211
Europe/ Middle East/ Africa - 49 (8153) 9390
North American Response Center
Equipment service needs.
1-800-654-7768 (24 hours—includes Canada)
Outside of these areas, contact your local Emerson Process Management representative.
The products described in this document are NOT designed for nuclear-qualified
applications. Using non-nuclear qualified products in applications that require
nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Emerson
Process Management Sales Representative.

Reference Manual
00809-0100-4801, Rev FA
October 2010
TOC-1
Rosemount 3051S Series
SECTION 1
Introduction Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Models Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Product Recycling/Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
SECTION 2
Installation Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Draft Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Mount the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Process Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Consider Housing Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Configure Security and Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Connect Wiring and Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Remote Display Wiring and Power Up . . . . . . . . . . . . . . . . . . . . 2-18
Quick Connect Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Conduit Electrical Connector Wiring (Option GE or GM). . . . . . . 2-21
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Installing the LCD Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Rosemount 305, 306 and 304 Manifolds . . . . . . . . . . . . . . . . . . . . . 2-22
Rosemount 305 Integral Manifold Installation Procedure . . . . . . 2-23
Rosemount 306 In-Line Manifold Installation Procedure. . . . . . . 2-23
Rosemount 304 Conventional Manifold Installation Procedure. . 2-24
Rosemount 305 and 304 Manifold Styles . . . . . . . . . . . . . . . . . . 2-24
Manifold Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Table of Contents

Reference Manual
00809-0100-4801, Rev FA
October 2010
Rosemount 3051S Series
TOC-2
SECTION 3
Configuration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Commissioning on the Bench with HART . . . . . . . . . . . . . . . . . . . . . . 3-2
Setting the Loop to Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Review Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Field Communicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Field Communicator User Interface . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Traditional Interface Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Device Dashboard Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Traditional Fast Key Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Device Dashboard Fast Key Sequence . . . . . . . . . . . . . . . . . . . . 3-11
Check Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Process Variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Module Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Set Process Variable Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Set Output (Transfer function) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Rerange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
LCD Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Detailed Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Failure Mode Alarm and Saturation . . . . . . . . . . . . . . . . . . . . . . . 3-18
Alarm and Saturation Level Configuration . . . . . . . . . . . . . . . . . . 3-19
Alarm and Saturation Levels for Burst Mode . . . . . . . . . . . . . . . . 3-19
Alarm and Saturation Values for Multidrop Mode. . . . . . . . . . . . . 3-20
Alarm Level Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Process Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Scaled Variable Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Re-mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Sensor Temperature Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Diagnostics and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Loop Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Advanced Functions for HART Protocol . . . . . . . . . . . . . . . . . . . . . . 3-27
Saving, Recalling, and Cloning Configuration Data . . . . . . . . . . . 3-27
Burst Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Multidrop Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Changing a Transmitter Address . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Communicating with a Multidropped Transmitter . . . . . . . . . . . . . 3-31
Polling a Multidropped Transmitter. . . . . . . . . . . . . . . . . . . . . . . . 3-31

Reference Manual
00809-0100-4801, Rev FA
October 2010
TOC-3
Rosemount 3051S Series
SECTION 4
Operation and
Maintenance
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Calibration for HART Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Calibration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Determining Calibration Frequency . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Choosing a Trim Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Sensor Trim Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Zero Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Sensor Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Recall Factory Trim—Sensor Trim . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Analog Output Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Digital-to-Analog Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Digital-to-Analog Trim Using Other Scale . . . . . . . . . . . . . . . . . . . 4-9
Recall Factory Trim—Analog Output. . . . . . . . . . . . . . . . . . . . . . 4-10
Line Pressure Effect (Range 2 and Range 3) . . . . . . . . . . . . . . . 4-10
Compensating for Line Pressure (Range 4 and Range 5) . . . . . 4-10
Diagnostic Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Field Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Upgrading Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
SECTION 5
Troubleshooting Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Remove from Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Remove Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Remove Interface Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Remove the SuperModule from the Housing . . . . . . . . . . . . . . . . 5-4
Reassembly Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Attach SuperModule to PlantWeb or Junction Box Housing . . . . . 5-5
Install Interface Assembly in the PlantWeb Housing . . . . . . . . . . . 5-5
Install the Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Reassemble the Process Flange. . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
SECTION 6
Safety
Instrumented
Systems
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
3051S Safety Certified Identification. . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Alarm and Saturation Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Operation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Proof Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Failure Rate Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Product Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Spare Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Reference Manual
00809-0100-4801, Rev FA
October 2010
Rosemount 3051S Series
TOC-4
SECTION 7
Advanced HART
Diagnostic Suite
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Diagnostic Action Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Statistical Process Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Assigning Statistical Values to Outputs . . . . . . . . . . . . . . . . . . . . . 7-8
SPM Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Troubleshooting the SPM Diagnostic . . . . . . . . . . . . . . . . . . . . . . 7-19
Power Advisory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Diagnostic Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Variable Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Pressure Variable Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Temperature Variable Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
Process Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Pressure Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Temperature Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Service Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
Device Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
mA Output Diagnostic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
Transmitter Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
Smart Wireless THUM Adapter Configuration . . . . . . . . . . . . . . . . . . 7-33
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
Installation and Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
Rosemount 333 Hart Tri-Loop Configuration. . . . . . . . . . . . . . . . . . . 7-34
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
Installation and Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
Safety Instrumented Systems (SIS) Certification. . . . . . . . . . . . . . . . 7-36
3051S Safety Certified Identification . . . . . . . . . . . . . . . . . . . . . . 7-36
3051S SIS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
3051S SIS Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
3051S SIS Operation and Maintenance . . . . . . . . . . . . . . . . . . . . 7-38
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
3051S SIS Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
Other Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Digital Trim with Non-DD Based Communicators. . . . . . . . . . . . . 7-40
Temperature Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Field Communicator Menu Trees . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41

Reference Manual
00809-0100-4801, Rev FA
October 2010
TOC-5
Rosemount 3051S Series
APPENDIX A
Specifications and
Reference Data
Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Conformance to Specification (±3s (Sigma)). . . . . . . . . . . . . . . . . A-1
Reference Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Transmitter Total Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Long Term Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Dynamic Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Ambient Temperature Effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Mounting Position Effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Line Pressure Effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Vibration Effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Power Supply Effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . A-5
Transient Protection (Option T1) . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Range and Sensor Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Minimum Span Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Overpressure Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Static Pressure Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Burst Pressure Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Temperature Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
Humidity Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
Turn-On Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
Volumetric Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
Failure Mode Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12
Safety-Certified Transmitter Failure Values. . . . . . . . . . . . . . . . . A-12
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12
Process Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12
Process-Wetted Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12
Non-Wetted Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13
Shipping Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14
Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16
Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-23
Exploded View Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-41
Spare Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-42
APPENDIX B
Product
Certifications
Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Ordinary Location Certification for FM . . . . . . . . . . . . . . . . . . . . . . . . B-1
Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Installation Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
Factory Mutual (FM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
Canadian Standards Association (CSA) . . . . . . . . . . . . . . . . . . . B-27
KEMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-40

Reference Manual
00809-0100-4801, Rev FA
October 2010
Rosemount 3051S Series
TOC-6

Reference Manual
00809-0100-4801, Rev FA
October 2010
1-1
Rosemount 3051S Series
Section 1 Introduction
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-1
Models Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-2
Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-3
Product Recycling/Disposal . . . . . . . . . . . . . . . . . . . . . . .page 1-3
USING THIS MANUAL The sections in this manual provide information on installing, operating, and
maintaining the Rosemount 3051S pressure transmitter with HART®protocol.
The sections are organized as follows:
•Section 2: Installation contains mechanical and electrical installation
instructions, and field upgrade options.
•Section 3: Configuration provides instruction on commissioning and
operating 3051S transmitters. Information on software functions,
configuration parameters, and online variables is also included.
•Section 4: Operation and Maintenance contains operation and
maintenance techniques.
•Section 5: Troubleshooting provides troubleshooting techniques for
the most common operating problems.
•Section 6: Safety Instrumented Systems contains identification,
commissioning, maintenance, and operations information for the
3051S SIS Safety Transmitter.
•Section 7: Advanced HART Diagnostics contains procedures for
installation, configuration, and operation of the 3051S HART
Diagnostics option.
•Appendix A: Specifications and Reference Data supplies reference
and specification data, as well as ordering information.
•Appendix B: Product Certifications contains intrinsic safety approval
information, European ATEX directive information, and
approval drawings.
For Rosemount 3051S with FOUNDATION™fieldbus, see Manual
00809-0200-4801.

Reference Manual
00809-0100-4801, Rev FA
October 2010
Rosemount 3051S Series
1-2
MODELS COVERED The following 3051S pressure transmitters and the Rosemount 300S Housing
Kit are covered in this manual.
Rosemount 3051S Coplanar™Pressure Transmitter
Rosemount 3051S In-Line Pressure Transmitter
Rosemount 3051S Liquid Level Pressure Transmitter
Rosemount 3051S SIS Safety Certified Transmitter
Rosemount 3051S HART Diagnostics Transmitter
Rosemount 300S Scalable Housing Kits
Kits are available for all models of 3051S pressure transmitters.
Performance
Class
Measurement Type
Differential Gage Absolute
Ultra XXX
Ultra for Flow X – –
ClassicXXX
Performance
Class
Measurement Type
Differential Gage Absolute
Ultra – X X
Classic – X X
Performance
Class
Measurement Type
Differential Gage Absolute
ClassicXXX
Performance
Class
Measurement Type
Differential Gage Absolute
ClassicXXX
Performance
Class
Measurement Type
Differential Gage Absolute
Ultra XXX
Ultra for Flow X – –
ClassicXXX

Reference Manual
00809-0100-4801, Rev FA
October 2010
1-3
Rosemount 3051S Series
SERVICE SUPPORT To expedite the return process outside of the United States, contact the
nearest Emerson Process Management representative.
Within the United States, call the Emerson Process Management Instrument
and Valves Response Center using the 1-800-654-RSMT (7768) toll-free
number. This center, available 24 hours a day, will assist you with any needed
information or materials.
The center will ask for product model and serial numbers, and will provide a
Return Material Authorization (RMA) number. The center will also ask for the
process material to which the product was last exposed.
Emerson Process Management Instrument and Valves Response Center
representatives will explain the additional information and procedures
necessary to return goods exposed to hazardous substances.
PRODUCT
RECYCLING/DISPOSAL Recycling of equipment and packaging should be taken into consideration
and disposed of in accordance with local and national legislation/regulations.
Individuals who handle products exposed to a hazardous substance can avoid injury if they
are informed of and understand the hazard. If the product being returned was exposed to a
hazardous substance as defined by OSHA, a copy of the required Material Safety Data Sheet
(MSDS) for each hazardous substance identified must be included with the returned goods.

Reference Manual
00809-0100-4801, Rev FA
October 2010
Rosemount 3051S Series
1-4

Reference Manual
00809-0100-4801, Rev FA
October 2010
2-1
Rosemount 3051S Series
Section 2 Installation
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-1
Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-2
Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-5
Installing the LCD Display . . . . . . . . . . . . . . . . . . . . . . . . .page 2-21
Rosemount 305, 306 and 304 Manifolds . . . . . . . . . . . . . .page 2-22
OVERVIEW The information in this section covers installation considerations for HART
protocol. A Quick Installation Guide for HART protocol (document number
00825-0100-4801) is shipped with every transmitter to describe basic
installation, wiring, and startup procedures. Dimensional drawings for each
Rosemount 3051S variation and mounting configuration are included in
Appendix A: Specifications and Reference Data.
Instructions for performing configuration functions are given for Field
Communicator version 3.3 and AMS version 7.0, with the exception of
Section 7 Advanced HART Diagnostics. For convenience, Field
Communicator fast key sequences are labeled “Fast Keys” for each software
function below the appropriate headings.
SAFETY MESSAGES Procedures and instructions in this section may require special precautions to
ensure the safety of the personnel performing the operation. Information that
raises potential safety issues is indicated with a warning symbol ( ). Refer
to the following safety messages before performing an operation preceded by
this symbol.
Warnings
Explosions can result in death or serious injury.
• Do not remove the transmitter covers in explosive environments when the
circuit is live.
• Fully engage both transmitter covers to meet explosion-proof requirements.
• Before connecting a communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
• Verify that the operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.

Reference Manual
00809-0100-4801, Rev FA
October 2010
Rosemount 3051S Series
2-2
CONSIDERATIONS
General Measurement performance depends upon proper installation of the
transmitter and impulse piping. Mount the transmitter close to the process and
use minimum piping to achieve best performance. Also, consider the need for
easy access, personnel safety, practical field calibration, and a suitable
transmitter environment. Install the transmitter to minimize vibration, shock,
and temperature fluctuation.
IMPORTANT
Install the enclosed pipe plug (found in the box) in the unused conduit
opening. For straight threads, a minimum of 6 threads must be engaged. For
tapered threads, install the plug wrench-tight.
For material compatibility considerations, see document number
00816-0100-3045 on www.rosemount.com.
Mechanical Steam Service
For steam service or for applications with process temperatures greater than
the limits of the transmitter, do not blow down impulse piping through the
transmitter. Flush lines with the blocking valves closed and refill lines with
water before resuming measurement.
Electrical shock can result in death or serious injury.
• Avoid contact with the leads and terminals.
Process leaks could result in death or serious injury.
• Install and tighten all four flange bolts before applying pressure.
• Do not attempt to loosen or remove flange bolts while the transmitter is
in service.
Replacement equipment or spare parts not approved by Rosemount Inc. for use
as spare parts could reduce the pressure retaining capabilities of the transmitter
and may render the instrument dangerous.
• Use only bolts supplied or sold by Rosemount Inc. as spare parts.
Improper assembly of manifolds to traditional flange can damage SuperModule™
Platform.
• For safe assembly of manifold to traditional flange, bolts must break back
plane of flange web (i.e., bolt hole) but must not contact module housing.
SuperModule and electronics housing must have equivalent approval labeling in
order to maintain hazardous location approvals.
• When upgrading, verify SuperModule and electronics housing certifications are
equivalent. Differences in temperature class ratings may exist, in which case
the complete assembly takes the lowest of the individual component
temperature classes (for example, a T4/T5 rated electronics housing
assembled to a T4 rated SuperModule is a T4 rated transmitter.)

Reference Manual
00809-0100-4801, Rev FA
October 2010
2-3
Rosemount 3051S Series
Side Mounting
When the transmitter is mounted on its side, position the Coplanar flange to
ensure proper venting or draining. Mount the flange as shown in Figure 2-3 on
page 2-11, keeping drain/vent connections on the bottom for gas service and
on the top for liquid service.
Draft Range Installation
For the 3051S_CD0 draft range pressure transmitter, it is best to mount the
transmitter with the isolators parallel to the ground. Installing the transmitter in
this way reduces oil mounting effect and provides for optimal temperature
performance.
Be sure the transmitter is securely mounted. Tilting of the transmitter may
cause a zero shift in the transmitter output.
Reducing Process Noise
There are two recommended methods of reducing process noise: output
damping and, in gage applications, reference side filtering.
Output Damping
The output damping is factory set to 3.2 seconds as a default. If the
transmitter output is still noisy, increase the damping time. If faster response
is needed, decrease the damping time. Damping adjustment information is
available on Damping on page 3-11.
Reference Side Filtering
In gage applications it is important to minimize fluctuations in atmospheric
pressure to which the low side isolator is exposed. One method of reducing
fluctuations in atmospheric pressure is to attach a length of tubing to the
reference side of the transmitter to act as a pressure buffer.
Another method is to plumb the reference side to a chamber that has a small
vent to atmosphere. If multiple draft transmitters are being used in an
application, the reference side of each device can be plumbed to a chamber
to achieve a common gage reference.
Environmental Access requirements and cover installation on page 2-5 can help optimize
transmitter performance. Mount the transmitter to minimize ambient
temperature changes, vibration, mechanical shock, and to avoid external
contact with corrosive materials. Appendix A: Specifications and Reference
Data lists temperature operating limits.

Reference Manual
00809-0100-4801, Rev FA
October 2010
Rosemount 3051S Series
2-4
Figure 2-1. HART Installation
Flowchart
START HERE
Bench
Calibration? Field Install
No
Configure
(Section 3 )
Set Units
Set Range
Points
Set Output
Type
Set Damping
Verify
Apply Pressure
Yes
Within
Specifications
?Yes
No
Refer to
Section 4
Operation and
Maintenance
Configure
Security and
Alarm
(page 2-13)
Mount
Transmitter
(page 2-6)
Wire Transmitter
(pages 2-16–2-21)
Power
Transmitter
(page 2-17)
Check Process
Connection
(page 2-11)
Trim Transmitter
for Mounting
Effects
(page 4-5)
Done
Review
Transmitter
Configuration
(page 3-4)
Confirm
Transmitter
Configuration
(page 3-7)

Reference Manual
00809-0100-4801, Rev FA
October 2010
2-5
Rosemount 3051S Series
INSTALLATION
PROCEDURES For dimensional drawing information refer to Appendix A: Specifications and
Reference Data on page A-16.
Process Flange Orientation
Mount the process flanges with sufficient clearance for process connections.
For safety reasons, place the drain/vent valves so the process fluid is directed
away from possible human contact when the vents are used. In addition,
consider the need for a testing or calibration input.
Housing Rotation
See “Consider Housing Rotation” on page 2-12.
Terminal Side of Electronics Housing
Mount the transmitter so the terminal side is accessible. Clearance of 0.75 in.
(19 mm) is required for cover removal. Use a conduit plug in the unused
conduit opening.
Circuit Side of Electronics Housing
Provide 0.75 in. (19 mm) of clearance for units without an LCD display. Three
inches of clearance is required for cover removal if a meter is installed.
Cover Installation
Always ensure a proper seal by installing the electronics housing cover(s) so
that metal contacts metal. Use Rosemount O-rings.
Conduit Entry Threads
For NEMA 4X, IP66, and IP68 requirements, use thread seal (PTFE) tape or
paste on male threads to provide a watertight seal.
Cover Jam Screw
For transmitter housings shipped with a cover jam screw, as shown in
Figure 2-2, the screw should be properly installed once the transmitter has
been wired and powered up. The cover jam screw is intended to disallow the
removal of the transmitter cover in flameproof environments without the use of
tooling. Follow these steps to install the cover jam screw:
1. Verify that the cover jam screw is completely threaded into the housing.
2. Install the transmitter housing cover and verify that the cover is tight
against the housing.
3. Using an M4 hex wrench, loosen the jam screw until it contacts the
transmitter cover.
4. Turn the jam screw an additional 1/2turn counterclockwise to secure the
cover. (Note: Application of excessive torque may strip the threads.)
5. Verify that the cover cannot be removed.

Reference Manual
00809-0100-4801, Rev FA
October 2010
Rosemount 3051S Series
2-6
Figure 2-2. Cover Jam Screw
Mount the Transmitter Mounting Brackets
Facilitate mounting transmitter to a 2-in. pipe, or to a panel. The B4 Bracket
(SST) option is standard for use with the Coplanar and In-Line process
connections. “Coplanar Flange Mounting Configurations” on page A-18
shows bracket dimensions and mounting configurations for the B4 option.
Options B1–B3 and B7–B9 are sturdy, epoxy/polyester-painted brackets
designed for use with the traditional flange. The B1–B3 brackets have carbon
steel bolts, while the B7–B9 brackets have stainless steel bolts. The BA and
BC brackets and bolts are stainless steel. The B1/B7/BA and B3/B9/BC style
brackets support 2-inch pipe-mount installations, and the B2/B8 style brackets
support panel mounting.
NOTE
Verify transmitter zero point after installation. To reset zero point, refer to
“Sensor Trim Overview” on page 4-5.
Flange Bolts
The 3051S can be shipped with a Coplanar flange or a Traditional flange
installed with four 1.75-inch flange bolts. Mounting bolts and bolting
configurations for the Coplanar and Traditional flanges can be found on
page 2-8. Stainless steel bolts supplied by Emerson Process Management
are coated with a lubricant to ease installation. Carbon steel bolts do not
require lubrication. No additional lubricant should be applied when installing
either type of bolt. Bolts supplied by Emerson Process Management are
identified by their head markings:
PlantWeb®Housing Junction Box Housing
2X Cover Jam Screw
(1 per side)
Cover Jam
Screw
Carbon Steel (CS) Head Markings
B7M
316 B8M F593_*
Stainless Steel (SST) Head Markings
* The last digit in the F593_ head marking
may be any letter between A and M.
F593_*
KM
660
CL A
Alloy K-500 Head Marking