Emerson Rosemount 5300 Series User manual

Quick Start Guide
00825-0100-4530, Rev FB
June 2016
Rosemount™5300 Series
Superior Performance Guided Wave Radar Level and
Interface Transmitter

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Quick Start Guide
1.0 About this guide
This Quick Start Guide provides basic guidelines for Rosemount 5300 Series
Transmitters. Refer to the Rosemount 5300 Reference Manual for more
instructions. Manuals are available electronically on
EmersonProcess\Rosemount.com.
Failure to follow safe installation and service guidelines could result in death or serious injury.
Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of
practice.
Use the equipment only as specified in this Quick Start Guide and the Reference Manual. Failure to do so
may impair the protection provided by the equipment.
Any substitution of non-authorized parts or repair, other than exchanging the complete transmitter head
or probe assembly, may jeopardize safety and is prohibited.
Explosions could result in death or serious injury.
Verify that the operating environment of the transmitter is consistent with the appropriate hazardous
locations specifications. See “Product certifications” on page 23.
To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.
Before connecting a HART®, FOUNDATION™ Fieldbus, or Modbus®based communicator in an explosive
atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
To avoid process leaks, only use O-rings designed to seal with the corresponding flange adapter.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical
shock.
Make sure the main power to the Rosemount 5300 Series Transmitter is off and the lines to any other
external power source are disconnected or not powered while wiring the transmitter.
Ground device on non-metallic tanks (e.g. fiberglass tanks) to prevent electrostatic charge build-up.
Probes with non-conducting surfaces
Probes covered with plastic and/or with plastic discs may generate an ignition-capable level of electrostatic
charge under certain extreme conditions. Therefore, when the probe is used in a potentially explosive
atmosphere, appropriate measures must be taken to prevent electrostatic discharge.
Eliminate the risk of ESD discharge prior to dismounting the transmitter head from the probe.
Probes may generate an ignition- capable level of electrostatic charge under extreme conditions.
During any type of installation or maintenance in a potentially explosive atmosphere the responsible person
should make sure that any ESD risks are eliminated before attempting to separate the probe from the
transmitter head.
Contents
Confirm system readiness (4-20 mA only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3
Mount transmitter on tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
Connect the wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9
Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
Safety Instrumented Systems (4-20 mA only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19
Adjust probe length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20
Product certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 23

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2.0 Confirm system readiness (4-20 mA only)
2.1 Confirm HART revision capability
If using HART-based control or asset management systems, confirm the HART 7
capability of such systems prior to commissioning and installation. Not all
systems are capable of communicating with the HART Revision 7 protocol. This
transmitter can be configured for either HART Revision 5 or 7.
2.2 Confirm correct Device Driver
Verify that the correct Device Driver (DD/DTM™) is loaded on your systems to
ensure proper communication. See Table 1.
Download the Device Driver from www.rosemount.com/LevelSoftware
2.3 Switch HART revision mode
If the HART configuration tool is not capable of communicating with HART
Revision 7, the device will load a generic menu with limited capability.
To switch the HART revision mode from the Generic Menu:
1. Go to Manual Setup > Device Information > Identification > Message.
2. In the Message field, enter “HART5” or “HART7”.
Table 1. Rosemount 5300 Device Revisions and Files
Firmware version(1)
1.Firmware version is printed on the transmitter head label, e.g. SW 2E0.
Find Device Driver
HART universal revision Device revision(2)
2.Device revision is printed on the transmitter head label, e.g. HART Dev Rev 4.
2F0 and later
7 4
5 3
2A2 - 2D2 5 3

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Quick Start Guide
3.0 Mount transmitter on tank
For flexible single lead probes ordered with weight unmounted (option code
WU), refer to section “Adjust probe length” on page 20 before mounting the
transmitter.
3.1 Threaded / flange / Tri Clamp tank connection
Step 1: Seal and protect the threads
Use anti-seize paste or PTFE tape according to your site procedures.
Only for NPT threaded tank connection.
Step 2: Mount the device on tank
NPT Flange
Gasket

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Step 2: Continued...
Step 3: Adjust display orientation (optional)
Step 4: Tighten the nut
Tri Clamp BSP/G
GasketGasket
Torque 30 Lbft (40 Nm)

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3.2 Remote housing
Step 1: Carefully remove the transmitter
Step 2: Mount the probe on tank
Step 3: Mount the remote connection on the probe
Gasket
Torque 30 Lbft (40 Nm)

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Step 4: Mount the bracket to the pipe
Step 5: Fasten the housing support
Step 6: Mount the transmitter head
4X
Vertical pipe
Horizontal pipe
a. b. c.
3X
Torque 30 Lbft (40 Nm)

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3.3 Bracket mounting
Step 1: Mount the bracket to the pipe/wall
On pipe
On wall
Use screws suitable for the purpose.
Step 2: Mount the transmitter with probe to the bracket
4X
Vertical pipe
Horizontal pipe
a. b. c.
4X
3X

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4.0 Connect the wiring
4.1 Cable selection
Use shielded twisted pair wiring (18-12 AWG).
For the RS-485 bus, use shielded twisted pair wiring, preferably with an
impedance of 120 (typically 24 AWG).
4.2 Cable gland/conduit
For explosion-proof/flameproof installations, only use cable glands or conduit
entry devices certified explosion-proof or flameproof.
4.3 Power supply (Vdc)
4.4 Procedure
Step 1: Verify that the power supply is disconnected
Step 2: Remove the cover
Step 3: Remove the plastic plugs
Approval type HART FOUNDATION Fieldbus RS-485 with Modbus
None 16 - 42.4 9 - 32 8-30 (max. rating)
Non-sparking/energy limited 16 - 42.4 9 - 32 N/A
Intrinsically safe 16 - 30 9 - 30 N/A
FISCO N/A 9 - 17.5 N/A
Explosion-proof/Flameproof 20 - 42.4 16 - 32 8-30 (max. rating)

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Step 4: Pull the cable through cable gland/conduit
Adapters are required if M20 glands are used.
Step 5: Connect the cable wires
See the wiring diagrams on page 13-16.
Step 6: Ensure proper grounding
Make sure grounding is done (including IS ground inside Terminal compartment)
according to Hazardous Locations Certifications, national and local electrical
codes.
Transmitter housing grounding
The most effective transmitter housing grounding method is a direct connection
to earth ground with minimal (< 1 ) impedance.
There are two grounding screw connections provided (see Figure 1).
Figure 1. Ground Screws
A. Internal ground screw
B. External ground screw
A
B

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Signal cable shield grounding
Make sure the instrument cable shield is:
trimmed close and insulated from touching the transmitter housing.
continuously connected throughout the segment.
connected to a good earth ground at the power supply end.
Figure 2. Cable Shield
A. Insulate shield
B. Minimize distance
C. Trim shield and insulate
D. Connect shield back to the power supply ground
Step 7: Seal any unused port with the enclosed metal plug
Apply PTFE tape or other sealant to the threads.
A
BB
CC
C
D

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Step 8: Tighten the cable gland
Apply PTFE tape or other sealant to the threads.
Step 9: Mount the cover
Make sure the cover is fully engaged to meet Explosion-proof requirements.
Step 10: Lock the cover with the locking screw
Required for ATEX, IECEx, NEPSI, INMETRO, and TIIS installations only.
Step 11: Connect the power supply
Note
Make sure to arrange the wiring with a drip loop.

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4.5 4-20 mA/HART communication
Figure 3. Wiring Diagram
A. Field Communicator
B. Approved IS barrier (for Intrinsically Safe installations only)
C. HART modem
D. Current meter
E. Load resistance (≥250 
F. Power supply
Note
Rosemount 5300 Series Transmitters with Flameproof/explosion-proof output have a built-in
barrier; no external barrier needed.
123
456
78
0
9
+
-
+
-
+
-
A
C
B
F
D
E

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Load limitations
For HART communication, a minimum loop resistance of 250 is required. For
maximum loop resistance, see Figure 4.
Figure 4. Maximum Loop Resistance
Intrinsically safe installations
Non-hazardous and Non-sparking/energy limited installations
Explosion-proof/flameproof (Ex d) installations
R(): Maximum Loop Resistance
UE(V): External Power Supply Voltage
Note
For the Ex d case, the diagram is only valid if the HART load resistance is at the + side and if the -
side is grounded, otherwise the load resistance value is limited to 435 .
847
586
24
1400
200
400
600
800
1000
1200
10 16 20 30 40 50
Operating region
UE(V)
R(
1400
200
10 16
1387
586
24 42.4
20 30 40 50
400
600
800
1000
1200
UE(V)
R(
Operating region
1400
200
400
600
800
1000
1200
10 20
24
348
1148
42.4
30 40 50
UE(V)
R(
Operating region

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4.6 FOUNDATION Fieldbus
Figure 5. Wiring Diagram
A. Field Communicator
B. Approved IS barrier (for Intrinsically Safe installations only)
C. FOUNDATION Fieldbus modem
D. Power supply
Note
Rosemount 5300 Series Transmitters with Flameproof/explosion-proof output have a built-in
barrier; no external barrier needed.
123
456
78
0
9
+
-
+
-
+
-
A
C
B
D

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4.7 RS-485 with Modbus communication
See the Rosemount 5300 Series Reference Manual for details.
Power consumption
< 0.5 W (with HART address = 1)
< 1.2 W (including four HART slaves)
Figure 6. Wiring Diagram
Note
Rosemount 5300 Series Transmitters with Flameproof/Explosion-proof output have a built-in
barrier; no external barrier needed.
-
+
If it is the last
transmitter on the bus,
connect the 120 
termination resistor.
HART -
120 
Power
supply
120 RS-485 Bus
A
B
HART +

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5.0 Configure
Basic configuration can easily be done either with Rosemount Radar Master, a
Field Communicator, the AMS™Suite, DeltaV™, or any other DD (Device
Description) or DTM compatible host system. For advanced configuration
features, Rosemount Radar Master is recommended.
5.1 Rosemount Radar Master
1. Start Rosemount Radar Master (RRM).
2. Connect to the desired transmitter.
3. In the Guided Setup window, click Run Wizard for guided setup and follow the
instructions.
4. Continue with steps 2 to 5 in the Guided Setup.
5. Click View live values from device to verify that the transmitter works
correctly.

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5.2 AMS Device Manager or Field Communicator
Step 1: Connect to device
AMS Device Manager
1. Start AMS Device manager.
2. Select View > Device Connection View.
3. In the Device Connection View, double-click the modem icon.
4. Double-click the device icon.
Field Communicator
1. Turn on the Field Communicator.
2. From the Main Menu, tap the HART or Fieldbus symbol.
The Field Communicator now connects to the device.
Step 2: Configure device
HART Device Revision 3
1. Select Configure/Setup > Basic Setup.
2. Configure steps 1- 6 in the Basic Setup.
(Variable Mapping, Probe, Geometry, Environment, Volume,
and Analog Out)
3. Select Finish.
4. Select Device Specific Setup.
5. Select Restart Device.
HART Device Revision 4
1. Select Configure > Guided Setup.
2. Select Level Measurement Setup and follow the instructions.
3. Select Device Specific Setup.
4. Run Verify Level to check your level measurement.
5. Consider optional setup, such as Volume and Display.
FOUNDATION Fieldbus
1. Select Configure > Guided Setup.
2. Select Level Measurement Setup and follow the instructions.
3. Optional: Select Volume Calculation Setup.
4. Select Device Specific Setup.
5. Select Restart Measurement.

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6.0 Safety Instrumented Systems (4-20 mA only)
For Safety Certified installations, refer to the Rosemount 5300 Series Reference
Manual.
Table 2. FOUNDATION Fieldbus Parameters
Function Parameter
Probe type TRANSDUCER_1100 > PROBE_TYPE
Probe length TRANSDUCER_1100 > PROBE_LENGTH
Hold off distance/Upper null zone TRANSDUCER_1100 > GEOM_HOLD_OFF_DIST
Tank height TRANSDUCER_1100 > GEOM_TANK_HEIGHT
Mounting type TRANSDUCER_1100 > MOUNTING_TYPE
Pipe/chamber/nozzle inner diameter TRANSDUCER_1100 > PIPE_DIAMETER
Nozzle height TRANSDUCER_1100 > NOZZLE_HEIGHT
Measurement mode TRANSDUCER_1100 > MEAS_MODE
Product dielectric range(1)
1. Applicable to “Liquid Product Level” and “Solid Product Level” measurement modes.
TRANSDUCER 1100 > PRODUCT_DIELEC_RANGE
Upper product dielectric constant(2)
2. Applicable to “Interface Level with submerged” and “Product Level and Interface Level” measurement
modes.
TRANSDUCER 1100 > UPPER_PRODUCT_DC
Process condition (rapid level changes) TRANSDUCER_1100 > ENV_ENVIRONMENT
Volume calculation method TRANSDUCER 1300 > VOL_VOLUME_CALC_METHOD
Tank diameter
(only for ideal tank shapes) TRANSDUCER 1300 > VOL_IDEAL_DIAMETER
Tank length/height
(only for ideal tank shapes) TRANSDUCER_1300 > VOL_IDEAL_LENGTH
Volume offset TRANSDUCER_1300 > VOL_VOLUME_OFFSET

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7.0 Adjust probe length
This section describes how to adjust the length of flexible single lead probes with
weight unmounted (option code WU).
For other probe types, refer to Section 3 in the Rosemount 5300 Reference
Manual.
Step 1: Measure tank height
Step 2: Calculate total probe length
Tank height:
Tank height
Total probe length = Tank height – 2 in. (5 cm)
Total probe length:
2 in. (5 cm)
clearance
Total probe length