Emerson Rosemount 3051 User manual

Quick Start Guide
00825-0100-4100, Rev FA
December 2019
Rosemount™ 3051 Pressure Transmitter
and Rosemount 3051CF DP Flow Meters
with WirelessHART® Protocol

Safety Messages
NOTICE
This guide provides basic guidelines for Rosemount 3051 Wireless Transmitters. It does not provide
instructions for configuration, diagnostics, maintenance, service, troubleshooting or Intrinsically Safe
(I.S.) installations. Refer to the for more instruction. This manual is also available electronically on
Emerson.com/Rosemount.
Shipping considerations for wireless products:
The unit was shipped to you without the power module installed. Remove the power module prior to
shipping the unit.
Each power module contains one “D” size primary lithium-thionyl chloride battery. Primary lithium
batteries are regulated in transportation by the U.S. Department of Transportation, and are also
covered by IATA (International Air Transport Association), ICAO (International Civil Aviation
Organization), and ADR (European Ground Transportation of Dangerous Goods). It is the responsibility
of the shipper to ensure compliance with these or any other local requirements. Consult current
regulations and requirements before shipping.
WARNING
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate
local, national, and international standards, codes, and practices. Review the approvals section of the
Rosemount Reference Manual for any restrictions associated with a safe installation.Before connecting
a handheld communicator in an explosive atmosphere, ensure that the instruments in the loop are
installed in accordance with intrinsically safe or non-incendive field wiring practices.
Process leaks could result in death or serious injury.
To avoid process leaks, only use the O-ring designed to seal with the corresponding flange adapter.
Electrical shock could cause death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads can cause
electrical shock.
Physical access
Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end
users’ equipment. This could be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting your
system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true for
all systems used within the facility.
Contents
Wireless considerations................................................................................................................3
Transmitter installation................................................................................................................ 4
Troubleshooting........................................................................................................................ 18
Product certifications................................................................................................................. 19
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1 Wireless considerations
1.1 Power up sequence
The power module should not be installed on any wireless device until the
Emerson Wireless Gateway (Gateway) is installed and functioning properly.
This transmitter uses the green power module (order model number
701PGNKF). Wireless devices should also be powered up in order of
proximity from the Gateway, beginning with the closest. This will result in a
simpler and faster network installation. Enable Active Advertising on the
Gateway to ensure that new devices join the network faster. For more
information, see the Emerson Wireless Gateway Reference Manual.
1.2 Connecting the transmitter with a Field Communicator
In order for the Field Communicator to interface with the transmitter, the
power module must be connected. This transmitter uses the green power
module (order model number 701PGNKF). Figure 1-1 shows how to connect
the Field Communicator to the transmitter. Open the power module
compartment to hook up the leads.
Figure 1-1: Field Communicator Connections
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2 Transmitter installation
2.1 Mount the transmitter
Figure 2-1: Panel Mount Coplanar Flange
5/16 x 1½ panel bolts are customer supplied.
Figure 2-2: Pipe Mount Coplanar Flange
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Figure 2-3: Panel Mount Traditional Flange
Figure 2-4: Pipe Mount Traditional Flange
Figure 2-5: Panel Mount Rosemount 3051T
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Figure 2-6: Pipe Mount Rosemount 3051T
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2.1.1 Mount the transmitter in liquid applications
Procedure
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Mount the transmitter so the drain/vent valves are oriented upward.
Figure 2-7: Mounting the Transmitter in Liquid Applications
In-line
2.1.2 Mount the transmitter in gas applications
Procedure
1. Place taps in the top or side of the line.
2. Mount beside or above the taps.
Figure 2-8: Mounting the Transmitter in Gas Applications
In-line
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2.1.3 Mount the transmitter in steam applications
Procedure
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Fill impulse lines with water.
Figure 2-9: Mounting the Transmitter in Steam Applications
In-line
2.1.4 Bolting consideration
If the transmitter installation requires assembly of the process flanges,
manifolds, or flange adapters, follow the assembly guidelines to ensure a
tight seal for optimal performance characteristics of the transmitters.
Use only bolts supplied with the transmitter or sold by Emerson as spare
parts. Figure 2-10 illustrates common transmitter assemblies with the bolt
length required for proper transmitter assembly.
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Figure 2-10: Common Transmitter Assemblies
B
4 × 2.88-in. (73 mm)
A
4 × 1.75-in. (44 mm)
C
4 ×1.75-in.
(44 mm) 4 ×1.50-in.
(38 mm)
D
4 × 1.75-in. (44 mm)
4 × 2.25-in. (57 mm)
A. Transmitter with coplanar flange
B. Transmitter with coplanar flange and optional flange adapters
C. Transmitter with traditional flange and optional flange adapters
D. Transmitter with coplanar flange and optional manifold and flange
adapters
Bolts are typically carbon steel or stainless steel. Confirm the material by
viewing the markings on the head of the bolt and referencing Table 2-1. If
bolt material is not shown in Table 2-1, contact a local Emerson
representative for more information.
Carbon steel bolts do not require lubrication, and the stainless steel bolts are
coated with a lubricant to ease installation. However, do not apply additional
lubricant when installing either type of bolt.
Table 2-1: Torque Values for the Flange and Flange Adapter Bolts
Bolt material Head markings Initial
torque
Final
torque
Carbon Steel (CS)
B7M
300 in-lb 650 in-lb
Stainless Steel (SST)
316
316
316
SW
316
STM
316
R
B8M
150 in-lb 300 in-lb
Use the following bolt installation procedure:
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Procedure
1. Use the fingers to tighten the bolts.
2. Torque the bolts to the initial torque value using a crossing pattern.
See Table 2-1 for initial torque value.
3. Torque the bolts to the final torque value using the same crossing
pattern.
See Table 2-1 for final torque value.
4. Verify the flange bolts are protruding through the sensor module
bolt holes before applying pressure.
2.1.5 O-rings with flange adapters
WARNING
Failure to install proper flange adapter O-rings may cause process leaks,
which can result in death or serious injury. The two flange adapters are
distinguished by unique O-ring grooves. Only use the O-ring that is designed
for its specific flange adapter, as shown below.
Figure 2-11: O-ring Location
A
B
C
D
Rosemount 3051S/3051/2051
A. Flange adapter
B. O-ring
C. PFTE-based profile (square)
D. Elastomer profile (round)
Whenever the flanges or adapters are removed, visually inspect the O-rings.
Replace them if there are any signs of damage, such as nicks or cuts. If you
replace the O-rings, re-torque the flange bolts and alignment screws after
installation to compensate for seating of the PTFE O-ring.
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2.1.6 Environmental seal for housing
For NEMA® 4X, IP66, and IP68 requirements, use thread sealing (PTFE) tape
or paste on male threads of conduit to provide a water and dust tight seal.
Consult factory if other ingress protection ratings are required.
For M20 threads, install conduit plugs to full thread engagement or until
mechanical resistance is met.
2.1.7 Inline gage transmitter orientation
The low side pressure port (atmospheric reference) on the inline gage
transmitter is located in the neck of the transmitter, behind the housing. The
vent path is 360 degrees around the transmitter between the housing and
sensor (see Figure 2-12).
Keep the vent path free of any obstruction, such as paint, dust, and
lubrication, by mounting the transmitter so that the process can drain away.
Figure 2-12: Inline Gage Low Side Pressure Port
A
A. Low side pressure port (atmospheric reference)
2.1.8 Install high pressure coned and threaded connection
The transmitter comes with an autoclave connection designed for pressure
applications. Follow the steps below to properly connect the transmitter to
your process.
Procedure
1. Apply a process-compatible lubricant to the gland nut threads.
2. Slip the gland nut onto the tube; then thread the collar onto the tube
end.
The collar is reverse threaded.
3. Apply a small amount of process-compatible lubricant to the tube
cone to help prevent galling and facilitate sealing. Insert the tubing
into the connection and use the fingers to tighten the bolts.
4. Tighten the gland nut to a torque of 25 ft-lb.
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Note
A weep hole has been designed into the transmitter for safety and
leak detection. If fluid begins to leak from the weep hole, isolate the
process pressure, disconnect the transmitter, and reseal until the
leak is resolved.
2.2 Consider housing rotation
To improve field access to wiring or to better view the optional LCD display:
Figure 2-13: Housing Rotation
A
A. Housing rotation set screw (5/64-in.)
Procedure
1. Loosen the housing rotation set screw using a 5/64-in. hex wrench.
2. Rotate the housing clockwise to the desired location.
3. If the desired location cannot be achieved due to thread limit, rotate
the housing counterclockwise to the desired location (up to 360°
from thread limit).
4. Retighten the housing rotation set screw to no more than 7 in-lb
when it reaches the desired location.
2.3 Connect the power module
Procedure
1. Remove the power module cover.
2. Connect the green power module (see Figure 2-14).
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Figure 2-14: Power Module
A
A. Power module
2.4 Trim the transmitter
Devices are calibrated by the factory. Once installed, it is recommended to
perform a zero trim on gage and differential pressure transmitters to
eliminate error due to mounting position or static pressure effects. A zero
trim can be performed using either a Field Communicator or configuration
buttons.
For instructions using AMS Wireless Configurator, see the Rosemount 3051
Wireless Reference Manual.
Note
When performing a zero trim, ensure the equalization valve is open and all
wet legs are filled to the correct level.
CAUTION
It is not recommended to zero an absolute transmitter, Rosemount 3051CA
or 3051TA models.
2.4.1 Trimming with a Field Communicator
Procedure
1. Equalize or vent the transmitter and connect Field Communicator.
2. At the menu, input the HART Fast Key sequence.
3. Follow the commands to perform a zero trim.
4. From the Home screen, enter the Fast Key sequence:
Device dashboard Fast Keys 2, 1, 2
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For connecting with a Field Communicator, refer to Figure 1-1.
2.4.2 Trimming with digital zero trim button
Procedure
1. Set the transmitter pressure.
2. Remove the electronics housing cover.
3. Press and hold the Zero button for two seconds to perform a digital
zero trim.
4. Reinstall transmitter housing cover. Ensure a proper seal by installing
the electronics housing cover so that polymer contacts polymer (i.e.
no O-ring visible).
Figure 2-15: Digital Zero Button
Digital Zero
Trim
A
A. Digital zero button
Note
A zero trim can also be completed using AMS Wireless Configurator
once the device has joined the network.
2.5 Verify transmitter configuration
Operation can be verified in four locations:
•At the device via the Local Display (LCD display).
•By using the Field Communicator.
•Via the Emerson Wireless Gateway’s integrated web interface.
•Via AMS Wireless Configurator.
2.5.1 Verify transmitter configuration using LCD display
The LCD display will show the output values at the same rate as the wireless
update rate. Refer to the Rosemount 3051 Wireless Reference Manual for
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error codes and other LCD display messages. Press and hold the Diagnostic
button for at least five seconds to display the TAG, Device ID, Network ID,
Network Join Status, and Device Status screens.
Searching for
network
Joining network Connected with
limited
bandwidth
Connected
N E T w K
S R C H N G
n e t w k
N E G O T
n e t w k
L I M -O P
n e t w k
O K
2.5.2 Verify transmitter configuration using Field Communicator
For HART Wireless transmitter communication, a Rosemount 3051 Wireless
device descriptor is required. For connecting with a Field Communicator,
refer to Figure 1-1.
From the Home screen, enter the Fast Key sequence:
Device dashboard Fast Keys 3, 5
Table 2-2: Device Revision 1, DD Revision 1 Fast Keys
Function Fast Keys
Tag 2, 1, 1, 1, 1
Date 2, 1, 1, 1, 5
Descriptor 2, 1, 1, 1, 3
Message 2, 1, 1, 1, 4
Long Tag 2, 1, 1, 1, 2
Network ID 2, 2, 1, 1
Join Device to Network 2, 2, 1, 2
Update Rate 2, 1, 4
Range Values 2, 1, 1, 5
Transfer Function 2, 1, 1,6
Units 2, 1, 1, 2
Lower Sensor Trim 3, 5, 1, 1, 2
Upper Sensor Trim 3, 5, 1, 1, 1
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Table 2-2: Device Revision 1, DD Revision 1 Fast Keys (continued)
Function Fast Keys
Digital Zero Trim 3, 5, 1, 1, 3
Rerange by Applied Pressure 2, 2, 2, 2, 1
Custom Display Configuration 2, 1, 5
Scaled Variable 2, 1, 7, 1
Find Device 3, 5, 2
Simulate Digital Signal 3, 6
2.5.3 Verify transmitter configuration using Emerson Wireless Gateway
In the Gateway’s integrated web interface, navigate to the Explorer > Status
page. This page will show whether the device has joined the network and if it
is communicating properly.
Note
It may take several minutes for the device to join the network. See the
Emerson Wireless Gateway Quick Start Guide for more information.
Figure 2-16: Gateway Network Settings
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2.5.4 Verifying configuration using AMS Wireless Configurator
When the device has joined the network, it will appear in the AMS Wireless
Configurator as shown in Figure 2-17.
Figure 2-17: Wireless Configurator Network Setup
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3 Troubleshooting
If the device has not joined to the network after power up, verify the correct
configuration of the network ID and join key. Verify that active advertising
has been enabled on the Emerson Wireless Gateway. The network ID and
join key in the device must match the network ID and join key of the
Gateway.
The network ID and join key may be obtained from the Gateway on the Setup
> Network > Settings page on the web interface (see Figure 2-16). The
network ID and join key may be changed in the wireless device by using the
following Fast Key sequence. See the Rosemount 3051 Wireless Reference
Manual for further troubleshooting.
From the Home screen, enter the Fast Key sequence:
Device Dashboard Fast Keys 3, 5
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4 Product certifications
Rev 1.6
4.1 European Directive Information
A copy of the EU Declaration of Conformity can be found at the end of the
Quick Start Guide. The most recent revision of the EU Declaration of
Conformity can be found at Emerson.com/Rosemount.
4.2 Telecommunication Compliance
All wireless devices require certification to ensure that they adhere to
regulations regarding the use of the RF spectrum. Nearly every country
requires this type of product certification.
Emerson is working with governmental agencies around the world to supply
fully compliant products and remove the risk of violating country directives
or laws governing wireless device usage.
4.3 FCC and IC
This device complies with Part 15 of the FCC Rules. Operation is subject to
the following conditions: This device may not cause harmful interference.
This device must accept any interference received, including interference
that may cause undesired operation. This device must be installed to ensure
a minimum antenna separation distance of 20 cm from all persons.
4.4 Ordinary Location Certification
As standard, the transmitter has been examined and tested to determine
that the design meets the basic electrical, mechanical, and fire protection
requirements by a nationally recognized test laboratory (NRTL) as accredited
by the Federal Occupational Safety and Health Administration (OSHA).
4.5 Installing in North America
The US National Electrical Code® (NEC) and the Canadian Electrical Code
(CEC) permit the use of Division marked equipment in Zones and Zone
marked equipment in Divisions. The markings must be suitable for the area
classification, gas, and temperature class. This information is clearly defined
in the respective codes.
4.5.1 USA
I5 U.S.A. Intrinsically Safe (IS)
Ranges 1-5
Certificate
FM19US0050X
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Standards FM Class 3600:2018, FM Class 3610:2018, FM Class
3810:2018, ANSI/ISA 60079-0:2013, ANSI/UL
60079-11:2014, NEMA 250:2003, ANSI/IEC 60529:2014,
ANSI/UL 61010:2016
Markings IS CL I, DIV 1, GP A, B, C, D T4; CL 1, Zone 0 AEx ia IIC T4;
T4(–40 °C ≤ Ta ≤ +70 °C) when installed per Rosemount
drawing 03031-1062; Type 4X/IP66/IP68
Special Conditions for Safe Use (X):
1. The Rosemount 3051 Wireless Pressure Transmitter shall only be
used with the 701PGNKF Rosemount SmartPower™ Battery Pack.
2. The inline pressure sensor may contain more than 10 percent
aluminum and is considered a potential risk of ignition by impact or
friction. Care must be taken into account during installation and used
to prevent impact and friction.
3. The surface resistivity of the transmitter housing is greater than one
gigaohm. To avoid electrostatic charge build-up, it must not be
rubbed or cleaned with solvents or a dry cloth.
Range 6
Certificate
CSA 2526009
Standards FM Class 3600 - 2011, FM Class 3610 - 2010, FM Class
3810 - 2005, ANSI/ISA 60079-0 - 2009, ANSI/ISA
60079-11 - 2009, UL 61010-1 (3rd edition), UL50E (1st
Edition)
Markings IS CL I, DIV 1, GP A, B, C, D T4; CL 1, Zone 0 AEx ia IIC T4;
T4(-40 °C ≤ Ta ≤ +70 °C) when installed per Rosemount
drawing 03031-1063; Type 4X/IP66/IP68
4.5.2 Canada
I6 Canada Intrinsically Safe
Certificate CSA 2526009
Standards CAN/CSA C22.2 No. 0-M91, CAN/CSA C22.2 No.94-M91, CSA
Std C22.2 No. 142-M1987, CSA Std C22.2 No. 157-92, CSA
Std C22.2 No. 60529:05
Markings Intrinsically Safe for Class I, Division 1, Groups A, B, C, D, T4
when installed per Rosemount drawing 03031-1063; Type 4X/
IP66/IP68
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