Emerson FB1200 Quick guide

Safe Use Instructions –Emerson FB1200
Part D301769X012
September 2018
Remote Automation Solutions
Safe Use Instructions:
Emerson FB1200 Flow Computer
UK
Safe Use Instructions
DE
Anleitung zur sicheren Verwendung
FR
Consignes de sécurité
PT
Instruções para uso seguro
SC
安全使用说明
IT
Istruzioni per l’uso sicuro
NL
Instructies voor veilig gebruik
SP
Instrucciones para un uso seguro

Safe Use Instructions –Emerson FB1200
Part D301769X012
September 2018

Safe Use Instructions –Emerson FB1200 Flow Computer
Part D301769X012
September 2018
Remote Automation Solutions
Emerson FB1200 Flow Computer
Figure 1. Emerson FB1200 Label (Flameproof)
Use this safe use instructions (SUI) document with the
Emerson FB1200 Flow Computer Instruction Manual (part
D301782X012). For full cautions and descriptions of
installation and troubleshooting procedures, refer to this
manual. If you require training for this product, contact
your local sales office.
The Emerson FB1200 Flow Computer (or “FB1200”) with
ATEX approval may be ordered with any of the optional
communications or I/O modules listed in the product data
sheet Emerson FB1200 Flow Computer (part
D301790X012).
Figure 2. Emerson FB1200 Label (Non-sparking)
Declaration of Conformity
Hereby, Remote Automation Solutions declares that the
Emerson FB1200 Flow Computers are in compliance with
the essential requirements and other relevant provisions
of European Directives 2014/30/EU (EMC), and
2014/34/EU (ATEX).

Safe Use Instructions –Emerson FB1200 Flow Computer
Part D301769X012
September 2018
2 www.Emerson.com/RemoteAutomation
Specific Conditions of Use
Lead acid battery and solar power options are not for use
in ATEX applications.
▪
▪‐
▪Table 1 for replacement parts.
▪
%
▪
‐
▪Table 1 for replacement parts.
Table 1. Replacement Parts
Replacement Part
Kit Number
Field Replacement
Guide document
number
End Caps
(aluminum only)
399122-01-0 and
399123016-KIT
D301814X012
HMI Module
Display Assembly
399379-01-0,
621627011-KIT,
399380-01-0,
621627020-KIT
D301816X012
CPU Board
399134018-KIT
D301802X012
Termination Board
and Terminal Block
399185-01-1,
400216010-KIT,
395791014-KIT,
395803000-KIT
D301820X012
6-Channel I/O
Expansion Board
400215-01-0
D301842X012
Sensor Assembly
Variable Kit
Number
D301842X012
Coin Cell Battery
395620-03-1
D301854X012
Specifications
POWER
Operating Range: 5.7 Vdc to 30 Vdc (10W max power).
ENCLOSURE
Housing and Caps: Die-cast painted aluminum or
optional stainless steel.
ENVIRONMENTAL
Operating Temperature:
Flameproof (Ex db): –40C to +80C.
Non-sparking (Ex nA): –40C to +80C.
Storage Temp.: –40C to +85C.
Operating Humidity: 5-95% non-condensing per IEC
60068-2-3.
WEIGHT
6,75 Kg (14.9 lb): Aluminum housing with MVS coplanar
flange sensor
4,22 Kg (9.3 lb): Aluminum housing without sensor
13,27 Kg (29.5 lb): Stainless steel housing with MVS
coplanar flange sensor
APPROVALS
Evaluated to the following European Standards(EMC):
EN 61326-2-3-2013 (Immunity)
EN 61326-1-2013 (Emissions)
Immunity
EN 61000-4-2 (Electro Static Discharge)
EN 61000-4-3 (Radiated Immunity)
EN 61000-4-4 (Fast Transients)
EN 61000-4-5 (Surges)
EN 61000-4-6 (Conducted RF)
EN 61000-4-8 (Power Frequency Magnetic Field)
EN 61000-4-17 (Voltage Ripple)
EN 61000-4-29 (Voltage Dips and Interrupts)
Evaluated to the following Approval Standards:
Directive 2014/34/EU
EN 60079-0:2012+A11:2013
EN 60079-1:2014
EN 60079-15:2010
Evaluated to the following Standards(IEC):
IEC 60079-0 (2011), 6th Edition
IEC 60079-1 (2014), 7th Edition
IEC 60079-15 (2010), 4th Edition
Product Markings for Hazardous Locations:
Ex db IIB T4 Gb (–40°C ≤Tamb≤+80°C),
II 2 G
Cert. No. DEMKO 15 ATEX 1349X
Ex nA IIC T4 Gc (–40°C ≤Tamb≤+80°C),
II 3 G.
Cert. No. DEMKO 15 ATEX 1367X

Safe Use Instructions –Emerson FB1200 Flow Computer
Part D301769X012
September 2018
www.Emerson.com/RemoteAutomation 3
DANGER
When installing units in a hazardous area, make sure all
installation components selected are labeled for use in
such areas. Installation and maintenance must be
performed only when the area is known to be non-
hazardous. Installation or maintenance in a hazardous
area could result in personal injury or property damage.
Always turn off the power to the FB1200 before you
attempt any type of wiring. Wiring of powered
equipment could result in personal injury or property
damage.
To avoid circuit damage when working
inside the unit, use appropriate electrostatic discharge
precautions, such as wearing a grounded wrist strap.
Check the input power polarity before connecting power
to the FB1200. Wiring of powered equipment could result
in personal injury or property damage.
The following tools are required for installation,
maintenance, and troubleshooting:
▪Personal computer running Microsoft®Windows®7
Professional or Windows 8.1 Pro, or Windows 10 Pro
and Emerson Field Tools configuration software
(providing FBxConnect™).
▪#1 and #2 Phillips (cross-head) screwdrivers.
▪3 mm (1/8-inch) flat-head screwdriver.
▪Torque wrench.
▪14 mm (9/16-inch) and 10 mm (3/8-inch) hexagonal
wrenches.
Unpacking
You receive the FB1200 in a box. Remove it from the box.
Examine the packing list carefully to ensure you have all
components.
Installation
1. Find a suitable location for the FB1200. When
selecting an installation site, be sure to check all
clearances. The FB1200 housing is designed to
withstand a variety of inclement conditions. The
optional LCD should be visible and accessible for the
on-site operator.
Figure 3. Front View of the FB1200
(with optional LCD and optional MSV sensor)
Figure 4. Side View of the FB1200
Figure 5. Top View of the FB1200
2. The FB1200 mounts either directly to a manifold on
the pipeline or indirectly on a two-inch pipe or pole.
See Figures 6 and 7.

Safe Use Instructions –Emerson FB1200 Flow Computer
Part D301769X012
September 2018
4 www.Emerson.com/RemoteAutomation
Figure 6. FB1200 using Coplanar Mount
Figure 7. FB1200 on Pipe Mount
Grounding
Remove the front and rear covers of the FB1200 as
detailed in either Chapter 2 of the Emerson FB1200 Flow
Computer Instruction Manual (part D301782X012) or in
the Emerson FB1200 Flow Computer Quick Start Guide
(part D301786X012). Store the covers in a secure
location.
If your company has no specific grounding
requirements, install the FB1200 as a “floating”
(unconnected to ground) system using the ground lug
and routing the ground wire through one of the conduit
fittings. Otherwise, follow your company’s specific
grounding practices. However, if you are making a
connection between a grounded device and an EIA-232
(RS-232) port, ground the FB1200’s power supply.
If you must ground the equipment, observe the
following guidelines:
▪When the equipment uses a DC voltage source,
the grounding system must terminate at the
service disconnect. All equipment grounding
conductors–including wire or conduit carrying the
power supply conductors–must provide an
uninterrupted electrical path to the service
disconnect.
▪Improper grounding or poor grounding practices
can often cause problems, such as introducing
ground loops into the system. Properly grounding
the FB1200 helps to reduce the effects of electrical
noise on the unit’s operation and protects against
lightning. Install a surge protection device at the
service disconnect on DC voltage source systems
to protect the installed equipment against
lightning and power surges.
▪Ensure that the flow computer’s ground is
separate from the cathodic protection ground.
▪The grounding installation method for the FB1200
depends on whether the pipeline has cathodic
protection. On pipelines with cathodic protection,
electrically isolate the FB1200 from the pipeline. All
earth grounds must have an earth-to-ground rod or
grid impedance of 25 ohms or less, as measured with
a ground system tester.
Wiring to Power
Review the power wiring descriptions in Chapter 2 of the
Emerson FB1200 Flow Computer Instruction Manual (part
D301782X012). Wire the FB1200 through the conduit
fittings on the side of the housing. The terminal blocks
accept 2mm in diameter/3mm2or smaller wiring. To
connect the wire to the removable block compression
terminals:
▪Bare the end (6mm maximum) of the wire.
▪Insert the bared end of the wire into the clamp
beneath the termination screw.
▪Tighten the screw.
Expose a minimum of bare wire to prevent short circuits.
Allow some slack when making connections to prevent
strain.
Verify the hook-up polarity is correct.
To make DC power supply connections:
▪Optionally, install a surge protection device at the
service disconnect.
▪Install a fuse at the input power source.
▪Remove the terminal block connector from the
socket.
▪Insert each bare wire end into its appropriate
connector and secure the wire (see Figures 8 and 9).
▪Plug the terminal block connector back into the
socket.

Safe Use Instructions –Emerson FB1200 Flow Computer
Part D301769X012
September 2018
www.Emerson.com/RemoteAutomation 5
Figure 8. Wiring to DC Power Supply (with Optional I/O)
Figure 9. Wiring to DC Power Supply (without Optional I/O)
Wiring to Communications & I/O
Connect the wiring to the terminal blocks on the I/O and
communications modules. Refer to either Section 2.13 in
Chapter 2 of the Emerson FB1200 Flow Computer
Instruction Manual (part D301782X012) or the Emerson
FB1200 Flow Computer Quick Start Guide (part
D301786X012) for wiring schematics and
explanations.
Once you have wired the communications and I/O,
replace the front and rear covers of the FB1200.
Powering Up the FB1200
DANGER
Do not attempt to connect power or disconnect power
from the unit in a hazardous area. Ensure the area is
non-hazardous. Failure to do so could result in an
explosion.
To start up the FB1200, apply power.
When you turn power on, the backlight on the HMI
module lights for about 5 seconds, then turns off. During
this time the database begins to initialize. After about 45
seconds the backlight on the HMI turns on again and starts
to display live data.
Periodically inspect the wiring for signs of
deterioration.
Configuring the FB1200
You must install Emerson’s Field Tools configuration
software (which includes FBxConnect™) on your PC to
configure the FB1200 for use. Refer to the Emerson
FB1200 Flow Computer Quick Start Guide (part
D301786X012) for instructions on installing and using
this software.
Resetting the FB1200
If you are experiencing problems that appear to be
software related, try resetting the FB1200. Refer to the
Service and Troubleshooting chapter of the Emerson
FB1200 Flow Computer Instruction Manual (part
D301782X012) for specific instructions.
Note: You lose all configuration and log data with a
reset. If possible, make a backup of
configuration and log data before attempting
any type of reset.
Replacing Parts in the FB1200
Refer to Table 1 for a list of user-serviceable parts and their
respective Field Replacement Guides.
Returning the FB1200
If you are experiencing problems that appear to be
hardware-related, verify the wiring. If you still experience
problems, contact your local sales office for return
authorization. To return the device:
1. Back up all configuration and data before removing
the device from process. Then remove power from
the device and remove all external wiring.
2. Uninstall the device.
3. Place the device into a box safe for shipping or
storage.

Safe Use Instructions –Emerson FB1200 Flow Computer
Part D301769X012
September 2018
For customer service and technical support,
visit www.Emerson.com/SupportNet.
Global Headquarters,
North America, and Latin America:
Emerson Automation Solutions
Remote Automation Solutions
6005 Rogerdale Road
Houston, TX 77072 U.S.A.
T [phone] | F [phone]
www.Emerson.com/RemoteAutomation
© 2017-2018 Remote Automation Solutions, a business unit of Emerson Automation
Solutions. All rights reserved.
This publication is for informational purposes only. While every effort has been made to ensure
accuracy, this publication shall not be read to include any warranty or guarantee, express or
implied, including as regards the products or services described or their use or applicability.
Remote Automation Solutions (RAS) reserves the right to modify or improve the designs or
specifications of its products at any time without notice. All sales are governed by RAS terms
and conditions which are available upon request. RAS accepts no responsibility for proper
selection, use or maintenance of any product, which remains solely with the purchaser and/or
end-user.
Europe:
Emerson Automation Solutions
Remote Automation Solutions
Unit 8, Waterfront Business Park
Dudley Road, Brierley Hill
Dudley DY5 1LX UK
T [phone] | F [phone]
Middle East/Africa:
Emerson Automation Solutions
Remote Automation Solutions
Emerson FZE
P.O. Box 17033
Jebel Ali Free Zone –South 2
Dubai U.A.E.
T [phone] | F [phone]
Asia-Pacific:
Emerson Automation Solutions
Remote Automation Solutions
1 Pandan Crescent
Singapore 128461
T [phone]| F [phone]
Remote Automation Solutions

Anleitung zur sicheren Verwendung –Emerson FB1200
Dok.-Nr. D301769X012
September 2018
Remote Automation Solutions
Emerson FB1200 Flow Computer
Abbildung 1. Emerson FB1200 Typenschild
(druckfeste Kapselung)
Diese Anleitung zur sicheren Verwendung ergänzt die
Betriebsanleitung für den Emerson FB1200 Flow Computer
(Dok.-Nr. D301782X012). In diesem Handbuch finden Sie
ausführliche Warnungen, eine Installationsanleitung und
Verfahren zur Problemlösung. Sollten Sie für dieses
Produkt eine Schulung benötigen, wenden Sie sich bitte
an Ihr örtliches Vertriebsbüro.
Der Emerson FB2200 Flow Computer (oder „FB1200“) mit
ATEX-Zulassung kann mit einem der optionalen
Kommunikations- oder E/A-Module bestellt werden, die
auf dem Produktdatenblatt des Emerson FB1200 Flow
Computers (Dok.-Nr. D301790X012) aufgeführt sind.
Abbildung 2. Emerson FB1200 Typenschild (funkenfrei)
Konformitätserklärung
Remote Automation Solutions erklärt hiermit, dass die
Emerson FB1200 Flow Computer den grundlegenden
Anforderungen und anderen relevanten Vorschriften der
EU-Richtlinien 2014/30/EU (EMV) und 2014/34/EU (ATEX)
entsprechen.

Anleitung zur sicheren Verwendung –Emerson FB1200
Dok.-Nr. D301769X012
September 2018
2 www.Emerson.com/RemoteAutomation
Spezielle Voraussetzungen für die Verwendung
Lithiumbatterien, Bleisäurebatterien und Solarenergie-
optionen sind nicht für ATEX-Anwendungen bestimmt.
Druckfeste Kapselung:
▪
Wenden Sie sich bei Wartungs- oder Reparaturanliegen,
die über die Routinewartung des Durchflusscomputers
FB1200 hinausgehen, an Ihren autorisierten Vertriebs-
und Kundendienstpartner. Nehme Sie keine
Änderungen an den feuerfesten Gelenken des
Durchflusscomputers FB1200 vor und bauen Sie sie
nicht auseinander.
▪
Die mit den Durchflusscomputern FB1200 gelieferten
skalierbaren Druckmessumformer enthalten eine
dünnwandige Membran. Bei der Installation, Wartung
und Verwendung müssen die
Umgebungsbedingungen, denen die Membran
ausgesetzt ist, beachtet werden. Halten Sie sich an die
Wartungs- und Installationsanweisungen des
Herstellers, um die Sicherheit während der
Gerätelebensdauer zu gewährleisten.
▪
Für Ersatzteile siehe Tabelle 1.
Funkenfrei:
▪
Treffen Sie Vorbereitungen, damit die Nennspannung
im Falle einer kurzzeitigen Störung 140 % der
Spitzennennspannung nicht überschreitet.
▪
In Übereinstimmung mit Tabelle 13 aus
EN 60079-0:2012+A11:2013 und IEC 60079-0, 6.
Ausgabe, wurden basierend auf Gruppe-II-Werten für
geringes Risiko mechanischer Gefährdung
Schlagprüfungen auf dem Display durchgeführt.
Bringen Sie Durchflusscomputer so an, dass die
Displays einem geringen Schlagrisiko ausgesetzt sind.
▪
Für Ersatzteile siehe Tabelle 1.
Tabelle 1. Ersatzteile
Ersatzteil
Teilesatznummer
Feldersatzanleitung-
Dokumentnummer
Endkappen
(nur Aluminium)
399122-01-0 and
399123016-KIT
D301814X012
HMI-Modul-
Bedieninterface
399379-01-0,
621627011-KIT,
399380-01-0,
621627020-KIT
D301816X012
CPU-Platine
399134018-KIT
D301802X012
Anschlussplatine und
Anschlussklemmenblock
399185-01-1,
400216010-KIT,
395791014-KIT,
395803000-KIT
D301820X012
6-Kanal-Erweiterungs-
E/A-Platine
400215-01-0
D301842X012
Sensorbaugruppe
Variablensatznummer
D301842X012
Knopfzellenbatterie
395620-03-1
D301854X012
Technische Daten
SPANNUNGSVERSORGUNG
Betriebsbereich: 5,7 VDC bis 30 VDC (10W max. Strom).
GEHÄUSE
Gehäuse undDeckel: Druckguss-Aluminium oder
optional Edelstahl.
UMGEBUNGSBEDINGUNGEN
Betriebstemperatur:
Druckfeste Kapselung(Ex db): –40 C bis+80C.
Funkenfrei (Ex nA): –40 C bis+80C.
Lagertemperatur: –40 C bis+85C.
Betriebsluftfeuchtigkeit:5 - 95 % nicht kondensierend
gemäß IEC 60068-2-3.
GEWICHT
6,75 Kg (14.9 lb): Aluminiumgehäuse mitMVS-Coplanar-
Flansch-Sensor
4,22Kg(9.3lb): Aluminiumgehäuse ohneSensor
13,27 Kg (29.5 lb): Edelstahlgehäuse mit MVS-Coplanar-
Flansch-Sensor
ZULASSUNGEN
Bewertet gemäß folgenden europäischen Normen (EMV):
EN 61326-2-3-2013 (Immunität)
EN 61326-1-2013(Emissionen)
Immunität
EN 61000-4-2 (elektrostatische Entladung)
EN 61000-4-3(Störstrahlungsimmunität)
EN 61000-4-4(SchnelleTransienten)
EN 61000-4-5(Stoßspannungen)
EN 61000-4-6(Geleitete RF)
EN 61000-4-8 (Magnetfeld bei Nennfrequenz)
EN 61000-4-17(Spannungswelligkeit)
EN 61000-4-29(Spannungseinbrücheund
Unterbrechungen)
Bewertet gemäß den folgenden Zulassungsstandards:
Richtlinie2014/34/EU
EN 60079-0:2012+A11:2013
EN 60079-1:2014
EN 60079-15:2010
Bewertet gemäß den folgenden Standards(IEC):
IEC 60079-0 (2011), 6.Ausgabe
IEC60079-1 (2014), 7.Ausgabe
IEC 60079-15 (2010), 4.Ausgabe
Produktkennzeichnungen für Gefahrenbereiche:
Ex db IIB T4Gb (–40 °C ≤ Tamb≤ +80 °C)
II 2 G
Zert. Nr. DEMKO 15 ATEX 1349X
Ex nA IIC T4 Gc (–40 °C ≤ Tamb≤ +80 °C)
II 3G
Zert. Nr. DEMKO 15 ATEX 1367X