Emerson Rosemount CT5800 User manual

Reference Manual
00809-0100-5800 , Rev AA
September 2019
Rosemount™ CT5800
Continuous Gas Analyzer

Preface
Published by Emerson.
All possible care has been taken in the preparation of this publication, but Emerson and its agents and distributors accept no
liability for any inaccuracies that may be found. This manual reflects the state of the product at the issue date below, but further
enhancements while in service may mean that the manual does not reflect your particular system.
Emerson reserves the right to make changes without notice both to this publication and the products which it describes.
Document number: 00809-0100-5800
Rev AA, September 2019
© Emerson 2019. All rights reserved.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means electronic,
mechanical, photocopying, recording, or otherwise without the express prior written permission of the copyright holder.
If you require additional technical assistance, request help from ([email protected]) or Emerson distribution
partners.
General inquiries should be sent to [email protected].
All trademarks used within this document are the property of their respective owners.
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Important information
NOTICE
This section is in accordance with IEC 60079-0: 2011 Clause 30. This section must not be changed, amended, or removed.
Important
Users must read, understand, and comply with the following information before proceeding.
All users, installers, operators, and maintainers must be familiar with operating the analyzer. To install, start up, operate, maintain,
and service the analyzer in a safe manner, it is MANDATORY to read all additional instruction manuals shipped with the analyzer.
The following instruction manual(s) are available and/or referenced within this manual:
Rosemount CT5800 Quick Start Guide: 00825-0100-5800
User information
NOTICE
This section is in accordance with IEC 60079-0: 2011 Clause 30. This section must not be changed, amended, or removed.
Important
All users must read this page before proceeding!
Emerson (Rosemount) designs, manufactures, and tests its products to meet many national and international standards. The
Rosemount CT5800 is a sophisticated technical product, and to ensure it continues to operate as designed and within normal
specifications, it MUST be installed, used, and maintained correctly.The following instructions MUST be adhered to and integrated
into your safety program when installing, using, and maintaining Emerson (Rosemount) products.
•Failure to follow the proper instructions may cause:
—Loss of life
—Personal injury
—Damage to property
—Damage to this instrument
—Warranty invalidation
•Read all instructions prior to installing, operating, and servicing the product.
•If you do not understand any of the instructions, contact your Emerson (Rosemount) representative for clarification.
•Follow all warnings, cautions, and instructions marked on and supplied with the product.
•Inform and educate your personnel in the proper installation, operation, and maintenance of the product.
•Install your equipment as specified in the installation instructions of the appropriate manual and in accordance with applicable
local and national codes.
•Connect all products to the proper electrical and pressure sources.
•To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product.
•When replacement parts are required, ensure that qualified people use replacement parts specified by Emerson (Rosemount).
•Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk, and
VOID YOUR WARRANTY. Look-alike substitutions may result in fire, electrical hazards, or improper operation.
•To prevent electrical shock and personal injury, all equipment doors must be closed and protective covers in place, except
when maintenance is being performed by qualified personnel.
•The information contained in this document is subject to change without notice.
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General safety notice/residual risk
Installation, operation, and maintenance of the analyzer must be in accordance with these instructions.
When operated as intended and all applicable safety instructions are observed, an element of risk will remain, including, but not
limited to, the following:
•Explosion protection measures may become ineffective on the occurrence of one failure (for Category 3 instruments).
•The emission of gases hazardous to health may be possible when all gas connections have been correctly made.
To avoid exposure to the dangers of residual risks, take particular care when installing, operating, maintaining, and servicing the
analyzer.
Authorized personnel
NOTICE
This section is in accordance with IEC 60079-0: 2011 Clause 30. This section must not be changed, amended, or removed.
In-depth specialist knowledge is an absolute requirement for working with and on the analyzer. Personnel installing, operating,
servicing, and maintaining the analyzer must be instructed, trained, qualified, and authorized for hazardous areas with the
operating company and the manufacturer. It is the operating company's responsibility to:
•Train staff
•Observe safety regulations
•Follow the safety instructions and procedures in the product manual
Operators must:
•Be trained
•Read and understand all relevant sections of the product manual before commencing work
•Know the safety mechanisms and regulations
WARNING
To avoid explosions, loss of life, personal injury, and damage to this equipment and on-site property, do not install, operate,
maintain, or service this instrument before reading and understanding this instruction manual and receiving appropriate training.
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Regulations and standards
Regulations / Standards Description
2014/35/EU The Low Voltage Directive
94/9/EC (until April 19, 2016)(1) The ATEX Directive
2014/34/EU (from April 20, 2016)(2)
2014/30/EU The Electromagnetic Compatibility Directive
2012/19/EU Waste Electrical and Electronic Equipment (WEEE) Directive
USA 21 CFR 1040.1 Laser products
NEC 505 National Electrical Code (issued by ANSI: American National
Standards Institute and NFPA 70: National Fire Protection
Association)
EN 6223: 2008 EMC Safety Standard
IEC 60079-10: 2002-06 Electrical apparatus for explosive gas atmospheres. Part 10:
Classification of hazardous areas
IEC 60529:1992 + A2 2013 Ingress protection
BS EN 60825-1:2007 Safety of laser products. Equipment classification and requirements
(identical to IEC 608250-1 2007).
BS EN 61010-1 2010 IEC 61010-1 2010 Safety requirements for electrical equipment for measurements,
control, and laboratory use. General requirements.
IEC 61241-10: 2004-06 Electrical apparatus for use in the presence of combustible dust.
Part 10: Classification of areas where combustible dusts are or may
be present.
BS EN 61326-1: 2013 Electrical equipment for measurement, control, and laboratory use.
EMC requirements. General requirements.
BS EN60079-0: 2012 Explosive atmospheres - Part 0: Equipment - General requirements
BES EN 60079-1: 2014 Explosive atmospheres. Equipment protection by flameproof
enclosures d
IEC 60079-0:2011 Ed 6 Explosive atmospheres - Part 0: Equipment - General requirements
IEC 60079-1:2014 Ed 7 Explosive atmospheres, Part 1: Equipment protection by flameproof
enclosures d
(1) May affect equipment tested prior to April 20, 2016, but shipped at a later date.
(2) All equipment tested from April 20, 2016 will be subject to the directive.
Associated publications
Quick Start Guide
Compliance approvals
This product complies with USA 21 CFR 1040.10.
This product is designed and manufactured under an approved quality management
system to ISO 9001: 2015.
Emerson and the Rosemount CT5800 have satisfied the requirements for applying
the CE marking to the Rosemount CT5800 Gas Analyzer.
This equipment meets all requirements of the EMC and Low Voltage directives.
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Explosive / hazardous area protection This article is in accordance with IEC 60079-0: 2011 Clause 30.
This article must not be changed, amended, or removed.
Emerson has satisfied the requirements of and complies with IEC, ATEX, and North
American regulators for operation of electrical/electronic equipment in hazardous
locations .
Waste disposal
Do not dispose of measuring tools into household waste.
Only for EC countries:
In accordance with European Directive 2012/19/EU for Waste Electrical and Electronic Equipment and its implementation
into national right, measuring tools that are no longer usable must be collected separately and disposed of in an
environmentally correct manner.
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Safety and information notices
This article is in accordance with IEC 60079-0: 2011 Clause 30. This article must not be changed amended or removed.
DANGER
WILL CAUSE DEATH
Failure to follow this warning will result in death or serious injury to personnel.
WARNING
DANGER TO PERSONNEL
Failure to follow this warning may result in serious injury to personnel.
CAUTION
MAY CAUSE DAMAGE TO EQUIPMENT
Failure to follow this warning may result in damage to the equipment.
NOTICE
Important or tip messages will appear in this format.
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Safety Information
All authorized users, including installation, operation, and maintenance personnel, must observe the following safety precautions
and warnings.
This article is in accordance with IEC 60079-0: 2011 Clause 30.
This article must not be changed, amended, or removed.
DANGER
FLAMMABLE SUBSTANCES
This article is in accordance with IEC 60079-0: 2011 Clause 30.
Internal parts of the analyzer may reach temperatures of 150 °F (65 °C) and may present an ignition source. Failure to observe this
warning will cause death, personal injury, and/or damage to persons and/or property.
Exercise care when using oil, paint, cleaning rags, and other flammable substances near the analyzer. A fire may result if this
precaution is not observed. Always assume that the interior of an analyzer is hot unless it has been switched off and allowed to
cool down.
DANGER
ELECTRIC SHOCK
This article is in accordance with IEC 60079-0: 2011 Clause 30.
Failure to observe this precaution will cause death, personal injury, and/or damage to persons and/or property.
This analyzer operates using mains voltage that is dangerous to life.
Make sure the circuit breakers are set to OFF and tagged off before opening the front cover.
DANGER
FAILURE TO LOCK-OUT GAS HANDLING SYSTEM MAY CAUSE DEATH.
This article is in accordance with IEC 60079-0: 2011 Clause 30.
Unauthorized operation of the gas handling system when maintenance is being performed on the analyzer or its associated pipes/
hoses may result in highly flammable gas being released, causing fire or explosion.
Always lock out the gas handling system when shutting down the analyzer.
DANGER
FAILURE TO VENT SAMPLE GAS MAY CAUSE DEATH.
This article is in accordance with IEC 60079-0: 2011 Clause 30.
The sample gas in the system must be vented to prevent fire or explosion during maintenance and to prevent damage to the
analyzer during startup.
The sample gas in the pipes leading to the analyzer must be purged to prevent hazards to personnel during maintenance.
Purging the sample gas must be done in accordance with the safe working procedures for the site.
Allow the analyzer and system for returning the sample gas to run for five minutes to allow any sample gas in the system to be
returned to the exhaust.
WARNING
EXPLOSION HAZARD
The unit described in this manual may not be used in explosive atmospheres without additional safety measures.
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WARNING
ELECTRICAL SHOCK
This article is in accordance with IEC 60079-0: 2011 Clause 30.
Installation requires access to live parts which can cause death or serious injury.
Do not operate without covers secure.
Do not open while energized.
For safety and proper performance, this instrument must be connected to a properly grounded three-wire source of power.
WARNING
TOXIC GASES
The analyzer's exhaust may contain toxic gases, such as (but not limited to) sulfur dioxide. These gases can cause serious injuries.
Avoid inhaling exhaust gases.
Connect the exhaust pipe to a suitable flue and inspect the pipes regularly for leaks.
Make sure all connections are airtight to avoid leaks.
WARNING
GASES HAZARDOUS TO HEALTH
Follow the safety precautions for all gases (sample and span gases) and gas cylinders.
Before opening the gas lines, purge them with air or neutral gas (N2) to avoid danger from escaping toxic, flammable,
explosive, or hazardous gases.
WARNING
FLAMMABLE OR EXPLOSIVE GASES
When supplying explosive gases or flammable gases with concentrations of more than 25% of the lower explosion limit, Emerson
recommends implementing one or more additional safety measures:
Purging the unit with inert gas
Stainless steel internal pipes
Flame arrestors on gas inlets and outlets
Infallible measuring cells
WARNING
CONNECTING UNITS FOR PERMANENT INSTALLATION
Failure to complay may cause the risk of injury or death and invalidate the analyzer's warranty. Working on units equipped with
screw-type terminals for electrical components may result in the exposure of energized components.
Only qualified personnel familiar with possible risks should install the analyzer.
Wall-mounted units have no power switch and are operational when connected to a power supply. The operating company is
therefore required to have a power switch or circuit breaker (as per IEC 60947-1/-3) available on the premises. This switch
must be installed near the unit, easily accessible to operators, and labeled as a power cut-off for the analyzer.
WARNING
EXPLOSION HAZARD
Exhaust gases may contain hydrocarbons and other toxic gases, such as carbon monoxide. Carbon monoxide is toxic. Faulty gas
connections may lead to explosion and death.
Ensure that all gas connections are connected as labeled and airtight.
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WARNING
EXPLOSION HAZARD
This article is in accordance with IEC 60079-0: 2011, Clause 30.
Failure to observe this warning and/or follow safety instructions could cause an explosion or potentially hazardous situation, which
if not avoided, could result in death or serious injury.
Read all instruction manuals (including versions for auxiliary equipment) before installing this instrument.
WARNING
EXPLOSION HAZARD
This article is in accordance with IEC 60079-0: 2011 Clause 30.
Failure to observe this warning and/or follow safety instructions could cause an explosion or potentially hazardous situation which,
if not avoided, could result in death or serious injury.
When installing and wiring this equipment, comply with all relevant national legislative requirements and regulations.
Consider all safety instructions within this manual and all associated analyzer manuals.
WARNING
EXPLOSION HAZARD
This article is in accordance with IEC 60079-0: 2011 Clause 30.
Failure to observe this warning and/or follow safety instructions could cause an explosion or potentially hazardous situation which,
if not avoided, could result in death or serious injury.
When the analyzer is out of order, shut off all inputs and outputs connected to external equipment.
WARNING
EXPLOSION HAZARD
This article is in accordance with IEC 60079-0: 2011 Clause 30.
Failure to observe this warning and/or follow safety instructions could cause an explosion or potentially hazardous situation which,
if not avoided, could result in death or serious injury.
Only properly trained personnel who understand the content of all applicable manuals and related instructions must conduct the
startup procedure.
WARNING
EXPLOSION HAZARD
This article is in accordance with IEC 60079-0: 2011 Clause 30.
Failure to observe this warning and/or follow safety instructions could cause an explosion or potentially hazardous situation which,
if not avoided, could result in death or serious injury.
Do not open in an explosive atmosphere.
WARNING
Do not open when energized
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