Emerson World Class 3000 User manual

Instruction Manual
IB-106-300NH Rev. 4.3
May 2005
http://www.raihome.com
World Class 3000
Oxygen Analyzer
with IFT 3000 Intelligent
Field Transmitter

Emerson Process Management
Rosemount Analytical Inc.
Process Analytic Division
6565P Davis Industrial Parkway
Solon, OH 44139
T [phone]
F [phone]
E [email protected]
http://www.raihome.com
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Rosemount Analytical designs, manufactures and tests its products to meet many national and
international standards. Because these instruments are sophisticated technical products, you
MUST properly install, use, and maintain them to ensure they continue to operate within their
normal specifications. The following instructions MUST be adhered to and integrated into your
safety program when installing, using, and maintaining Rosemount Analytical products. Failure to
follow the proper instructions may cause any one of the following situations to occur: Loss of life;
personal injury; property damage; damage to this instrument; and warranty invalidation.
•Read all instructions prior to installing, operating, and servicing the product.
•If you do not understand any of the instructions, contact your Rosemount Analytical repre-
sentative for clarification.
•Follow all warnings, cautions, and instructions marked on and supplied with the product.
•Inform and educate your personnel in the proper installation, operation, and mainte-
nance of the product.
•Install your equipment as specified in the Installation Instructions of the appropriate In-
struction Manual and per applicable local and national codes. Connect all products to the
proper electrical and pressure sources.
•To ensure proper performance, use qualified personnel to install, operate, update, program,
and maintain the product.
•When replacement parts are required, ensure that qualified people use replacement parts
specified by Rosemount Analytical. Unauthorized parts and procedures can affect the prod-
uct’s performance, place the safe operation of your process at risk, and VOID YOUR WAR-
RANTY. Look-alike substitutions may result in fire, electrical hazards, or improper operation.
•Ensure that all equipment doors are closed and protective covers are in place, except
when maintenance is being performed by qualified persons, to prevent electrical shock
and personal injury.
If a Model 275/375 Universal HART®Communicator is used with this unit, the software within
the Model 275/375 communicator may require modification. If a software modification is re-
quired, please contact your local Fisher-Rosemount Service Group or National Response
Center at 1-800-654-7768.
The information contained in this document is subject to change without notice.

HIGHLIGHTS OF CHANGES
Effective May, 1999 Rev. 4.0
Page Summary
Page P-6 Added new Quick Start Guide.
Page 3-1 Added Section 3, Setup.
Page 4-1 Removed calibration information from Operation section, and created
Section 4, Calibration.
Page 6-2 Expanded explanations of IFT status codes.
Section 6 Added new troubleshooting procedures.
Effective November, 2001 Rev. 4.1
Page Summary
Highlights Updated Highlights of Changes Appendix A page.
Appendix A Replaced Appendix A, Rev. 3.6 with Rev. 3.7.
Effective November, 2001 Rev. 4.2
Page Summary
Highlights Updated Highlights of Changes Appendix A page.
Page 4-1 Added reference to new Calibration Record sheet.
Page 4-9 Added new Calibration Record sheet.
Appendix A Replaced Appendix A, Rev. 3.7 with Rev. 3.8.

HIGHLIGHTS OF CHANGES (CONTINUED)
Effective May, 2005 Rev. 4.3
Page Summary
Highlights Updated Highlights of Changes Appendix A, B, D, E, J pages.
--- Changed “Rosemount” to “Rosemount Analytical”.
P-8 Revised Figure 2.
1-1 Revised Figure 1-1.
1-6 Revised Figure 1-3.
2-5, 2-6 Revised Figure 2-1, sheets 1 and 2.
2-9 Revised Figure 2-4.
2-13 Revised Figure 2-8.
2-14 Revised Figure 2-9.
2-15 Revised Figure 2-10.
2-18, 2-19 Revised Figure 2-14, sheets 1 and 2.
2-22 Revised Figure 2-18.
2-24 Revised Figure 2-20.
4-4 Revised Figure 4-1.
4-6 Revised Figure 4-3.
4-7 Revised Figure 4-4.
5-2 Revised Figure 5-1.
7-1 Changed RMR facility address.
Appendix A Replaced Appendix A, Rev. 3.8 with Rev. 3.9.
Appendix B Replaced Appendix B, Rev. 2.2 with Rev. 2.3.
Appendix D Replaced Appendix D, Rev. 2.4 with Rev. 2.5.
Appendix E Replaced Appendix E, Rev. 4.5 with Rev. 4.6.
Appendix J Replaced Appendix J, Rev. 1.1 with Rev. 1.2.
Back cover Changed Rosemount Analytical address.

HIGHLIGHTS OF CHANGES
APPENDIX A
Effective May, 1996 Rev. 3
Page Summary
--- General. Updated appendix to reflect probe design changes.
Page A-13 Added “Extended temperature by-pass arrangements” to Figure A-13
(Sheet 3 of 3)
Effective June, 1996 Rev. 3.1
Page Summary
Page A-13 Updated part ordering information.
Effective August, 1996 Rev. 3.2
Page Summary
Page A-25 Updated cell replacement kit part numbers for the probe.
Effective October, 1996 Rev. 3.3
Page Summary
Page A-6 Added NOTE to Figure A-7.
Effective January, 1997 Rev. 3.4
Page Summary
Page A-1 Added warning to read new safety instructions.
Page A-12 Added protective covers and grounds warning.
Page A-16 Added protective covers and grounds warning.
Effective February, 1998 Rev. 3.5
Page Summary
Page A-18 Changed screw torque in paragraph A-11h.
Effective July, 1998 Rev. 3.6
Page Summary
--- Changed test gas to calibration gas and reference gas to reference
air throughout the appendix.

HIGHLIGHTS OF CHANGES (CONTINUED)
Effective November, 2001 Rev. 3.7
Page Summary
A-8 Added new cup type diffusion assembly description, paragraph A-6.e.
and diffusion assembly illustrations, Figure A-13 and A-14.
A-26 Added new cup type diffusion assembly part numbers 4851B89G04
and 4851B90G04 to replacement parts list. Deleted stainless steel
diffuser assembly from replacement parts list.
Effective July, 2002 Rev. 3.8
Page Summary
A-13 Added troubleshooting symptoms 5 and 6 to Table A-2.
Effective May, 2005 Rev. 3.9
Page Summary
--- Changed “Rosemount” to “Rosemount Analytical”.

HIGHLIGHTS OF CHANGES
APPENDIX B
Effective February, 1992 Rev. 2
Page Summary
Page B-1 Figure B-1. New HPS 3000 Optional Class 1, Division 1, Group B
(IP56) Explosion-Proof Enclosure added.
Page B-11 Figure and Index No. column added to Table B-2. Replacement Parts
for Heater Power Supply.
Effective January, 1995 Rev. 2.1
Page Summary
Page B-3 Updated Figure B-3, Heater Power Supply Block Diagram for IB
consistency.
Effective January, 1997 Rev. 2.2
Page Summary
Page B-1 Added warning to read new safety instructions.
Page B-3 Corrected Table B-1 specifications list.
Page B-4 Added protective covers and grounds warning.
Page B-8 Added protective covers and grounds warning.
Page B-11 Added expanded fuse description.
Effective May, 2005 Rev. 2.3
Page Summary
--- Changed “Rosemount” to “Rosemount Analytical”.

HIGHLIGHTS OF CHANGES
APPENDIX D
Effective June, 1994 Rev. 2
Page Summary
Page D-1
Page D-2
Page D-3
Page D-4
Page D-7
Page D-8
Page D-10
Page D-11
MPS outline drawing changed to show new MPS.
MPS interior view replaced with new MPS in Figure D-2.
"Optional" for check valve deleted in Figure D-3.
Drawing showing location of optional Z-Purge added as Figure D-4.
Power supply replacement procedures in paragraph D-7 changed to
reflect new design in the MPS. Solenoid valve replacement proce-
dures in paragraph D-8 changed to reflect new design in the MPS.
Old exploded view of MPS replaced with new MPS.
Paragraph D-11, Adding Probes to the new MPS, added.
Change part numbers for the power supply, solenoid valve, and test
gas flowmeter assembly. Add part numbers for reference gas flow-
meter assembly and all the parts in the probe adder kit.
Effective January, 1995 Rev. 2.1
Page Summary
Page D-1 Updated Figure D-1, MPS 3000 to include hinge.
Effective May, 1996 Rev. 2.2
Page Summary
Page D-11 Updated replacement parts list to reflect new part numbers.
Effective January, 1997 Rev. 2.3
Page Summary
Page D-1
Page D-2
Page D-5
Page D-7
Page D-11
Added warning to read new safety instructions.
Corrected Table D-1 Specifications listing, 1st entry.
Added protective covers and grounds warning.
Added protective covers and grounds warning, corrected item num-
ber errors in paragraph D-6.
Added expanded fuse descriptions.

HIGHLIGHTS OF CHANGES (CONTINUED)
Effective July, 1998 Rev. 2.4
Page Summary
--- Changed test gas to calibration gas and reference gas to reference
air throughout the appendix.
Effective May, 2005 Rev. 2.5
Page Summary
--- Changed “Rosemount” to “Rosemount Analytical”.
D-3 Revised view of check valve in Figure D-3.