Emerson Dixell XR75CX Series User manual

026-1217 Rev 0 08-NOV-2011
XR75CX Case Display I/O
Installation and Operation Manual

Retail Solutions
3240 Town Point Drive NW Suite 100
Kennesaw, GA 30144 USA
Phone: [phone]
Fax: [phone]

Table of Contents • i
TABLE OF CONTENTS
1 INTRODUCTION.......................................................................................................................................................... 1
1.1. GENERAL WARNING ..................................................................................................................................................... 1
2 OVERVIEW................................................................................................................................................................... 1
2.1. GENERAL DESCRIPTION................................................................................................................................................ 1
2.2. X-REP OUTPUT (OPTIONAL)........................................................................................................................................ 2
2.3. ORDERING CODE ......................................................................................................................................................... 2
3 CASE DISPLAY OUTPUTS......................................................................................................................................... 3
4 E2 SETUP....................................................................................................................................................................... 4
4.1. CONFIGURING THE XR75CX-CD THROUGH E2 .......................................................................................................... 4
4.2. E2 CIRCUIT ASSOCIATION ............................................................................................................................................ 4
5 OPERATION ................................................................................................................................................................. 5
5.1. OUTPUT RELAY CONTROL............................................................................................................................................ 5
5.2. MODES OF OPERATION ................................................................................................................................................. 5
5.3. DEFROST MODE............................................................................................................................................................ 5
5.4. E2 ALARMS (CASE TEMP HI AND CASE TEMP LO)...................................................................................................... 5
6 FRONT PANEL COMMANDS.................................................................................................................................... 6
6.1. KEYS AND FUNCTIONS ................................................................................................................................................. 6
6.2. USE OF LEDS ............................................................................................................................................................... 6
7 MAIN FUNCTIONS...................................................................................................................................................... 7
7.1. SETTING THE BAUD RATE AND ADDRESS .................................................................................................................... 7
7.2. HOW TO ASSIGN A MODBUS ADDRESS...................................................................................................................... 7
7.3. THE ON/OFF FUNCTION .............................................................................................................................................. 7
8 PARAMETERS.............................................................................................................................................................. 8
9 DIGITAL INPUTS......................................................................................................................................................... 9
9.1. ON - OFF FUNCTION.................................................................................................................................................... 9
9.2. DIGITAL INPUTS POLARITY .......................................................................................................................................... 9
10 INSTALLATION AND MOUNTING ....................................................................................................................... 9
11 ELECTRICAL CONNECTIONS ............................................................................................................................ 10
11.1. PROBE CONNECTION................................................................................................................................................. 10
12 HOW TO USE THE HOT KEY .............................................................................................................................. 10
13 SPECIFICATIONS.................................................................................................................................................... 11
14 CONNECTIONS........................................................................................................................................................ 12
15 E2 MODBUS NETWORK WIRING....................................................................................................................... 13
16 ECT MODBUS NETWORKING TO E2S .............................................................................................................. 14
16.1. COM PORT ASSOCIATIONS - E2 VERSIONS 3.XX AND BELOW................................................................................ 14
16.2. COM PORT ASSOCIATIONS - E2 VERSIONS 4.2 AND ABOVE................................................................................... 14
16.3. E2 SETUP OF DEVICES.............................................................................................................................................. 15
16.3.1. Set Up Network Ports........................................................................................................................................ 15

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16.3.2. Add and Connect the Device............................................................................................................................. 15
16.4. WIRING TYPES .......................................................................................................................................................... 17
16.5. MODBUS TERMINATION BLOCKS ........................................................................................................................... 17

General Warning Introduction • 1
1 Introduction
1.1. General Warning
Please read the following safety precautions and
warnings before using this manual:
2 Overview
2.1. General Description
The XR75CX-Case Display (32 mm x 74 mm) is
a microprocessor based controller, suitable for appli-
cations on medium or low temperature ventilated re-
frigeration units. It has up to four (4) analog inputs:
discharge air temperature, product temperature, de-
frost temperature and coil out temperature, four (4) re-
lay outputs, and up to two (2) digital inputs.
The Case Display displays these temperatures and
values on an LED display. Case Display may be net-
worked with an E2 RX controller (software version
3.02 or higher) to share sensor data with a Standard
Circuit application that controls the case refrigeration.
Because the Case Display requires only a single
network cable to communicate with an E2, cases
equipped with XR75CX-CDs require significantly
less wiring and installation labor than traditional in-
stallations (which typically require one cable per sen-
sor run to a centrally located group of input boards).
The XR75CX-CD may control 4 external loads di-
rectly from its 4 onboard dry-contact relay outputs.
The RS-485 serial output enables the unit to be
connected to a network line that is MODBUS-RTU
compatible.
Two Modes of Operation
The XR75CX-CD can operate in Normal mode
and Standalone (failsafe) mode. When the case dis-
play is communicating normally with the E2, it is op-
erating in Normal mode. If the communication
between the case display and the E2 is interrupted, the
case display will go into Standalone (failsafe) mode.
CAUTION!
• This manual is part of the product and
should be kept near the device for easy and
quick reference.
• The device should not be used for purposes differ-
ent from those described in this manual. It cannot be
used as a safety device.
• Check the application limits before proceeding.
SAFETY PRECAUTIONS AND
WARNINGS!
• Check that the supply voltage is correct
before connecting the device.
• Do not expose to water or moisture: use the con-
troller only within the operating limits and avoid sud-
den temperature changes with high atmospheric
humidity to prevent condensation from forming.
• Warning! Disconnect all electrical connections
before performing any kind of maintenance.
• Fit the probe where it is not accessible by the end
user. The device must not be opened.
• In case of failure or faulty operation, send the
device back to the distributor or to Retail Solutions (see
address) with a detailed description of the fault.
• Verify the maximum current that can be applied
to each relay (see Section 13, Specifications).
• Ensure that the wires for probes, loads, and the
power supply are separated and far enough from each
other without crossing or intertwining.
• In case of applications in industrial environ-
ments, the use of main filters (our mod. FT1) in paral-
lel with inductive loads could be useful.

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2.2. X-REP Output
(Optional)
To connect the X-REP to the controller, the fol-
lowing connectors must be used:
2.3. Ordering Codes
Figure 2-1 - X-REP Output
Description Part Number
XREP Cable 1 meter 318-7211
XREP Cable 2 meter 318-7212
XREP Cable 3 meter 318-7215
Table 2-1 - Wire Specifications
Device Name Emerson Part
Number
XR75 Case Display - 110 VAC RED LED 318-6040
XR75 Case Display - 230 VAC RED LED 318-6041
XR75 Case Display - 110 VAC BLUE
LED
318-6050
XR75 Case Display - 230 VAC BLUE
LED
318-6051
XREP RED LED 318-7210
XREP BLUE LED 318-7220
XREP Cable 1 meter 318-7211
XREP Cable 2 meter 318-7212
XREP Cable 3 meter 318-7215
XREP Mounting Plate 303-6037
XR75 Kit, Case Display - 110 VAC RED
LED
818-6040
XR75 Kit, Case Display - 230 VAC RED
LED
818-6041
XR75 Kit, Case Display - 110 VAC BLUE
LED
818-6050
XR75 Kit, Case Display - 230 VAC BLUE
LED
818-6051
XR75 Manual 026-1217
Table 2-2 - Product Ordering Code

Ordering Codes Case Display Outputs • 3
3 Case Display
Outputs
On-Board Relay Outputs
The XR75CX-CD has 4 on-board relays that may
be used as satellite outputs by other E2 applications.
Wire the outputs to the two-wire terminals on the right
side of the control unit. For loads greater than 3A, use
the outputs to energize external relays.
Output Terminal # Resistive Rating @250VAC
0S1 1 and 3 120/240 4.9FLA, 29.4 LRA,
10A
0S2 1 and 7
or
1 and 8
N.O./N.C- 120/240 10A
0S3 1 and 4 120/240 5A
0S4 1 and 2 120/240 ¼ HP, 10A
Table 3-1 - Output Ratings

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4 E2 Setup
4.1. Configuring the
XR75CX-CD Through E2
1. While logged in to the E2 with Level 4 access, press 
- CONFIGURED APPLICATIONS.
2. Select “100. XR75CX-CD
3. If there are multiple XR75CX-CDs, highlight the applica-
tion name whose number corresponds to the network
address of the XR75CX-CD you wish to set up (i.e.,
“XR75CX-CD” for XR75CX-CD #1).
4. From the XR75CX-CD’s status screen, press -
SETUP.
5. The parameters in these setup screens can be used to specify
which inputs are present, the case name or defrost override
message, sensor offsets, and other important functions. The
E2 Online Help will explain the function of each parameter
- to access Online Help, highlight the parameter you need
assistance with, and press .
6. When all parameters are set properly, press to return
to the XR75CX-CD’s status screen.
4.2. E2 Circuit Association
The final step in setting up an E2 MODBUS network
with XR75CX-CDs is associating the Standard Cir-
cuit applications in the E2 with the XR75CX-CDs
they are attached to. Refer to the E2 user manual for
information on how to add and configure standard
circuits.
1. Log in to the E2 with level 4 access.
2. Press - CIRCUITS to view the circuit summary
screen.
3. Highlight the circuit you wish to configure, then press
- SETUP.
4. In Setup screen C1: General, set the following two parame-
ters:
•Num Case Sensrs: Enter the number of XR75CX-CDs on
this circuit.
•Num Prod Sensrs: If the XR75CX-CDs on this circuit have
sensors on input #2, enter the number of these sensors.
•Using Case Disp: Set to Yes, indicating the case tempera-
ture and other temps related to this circuit are being supplied
by XR75CX-CDs.
5. Press to move to Setup screen C2: Case Disp. This
screen will show a number of Case Display fields equal to
the number entered in Num Case Sensrs (step 4). For each
field, press - LOOK UP and select the application
name whose number corresponds to the network address
number of the XR75CX-CD you want to associate. For
example, if you want to associate XR75CX-CD #7 with this
circuit, select CL CD007 from the Look-Up Table.
Once associated, the Standard Circuit will automati-
cally receive discharge air, termination temperature,
and product temperature (either by sensor or calcula-
tion) from the XR75CX-CDs.

Output Relay Control Operation • 5
5 Operation
5.1. Output Relay Control
The 4 on-board relays on the XR75CX-CD are con-
trolled by the associated XR75CX-CD application in
the E2. To control these relays, you must connect the
application’s RELAY x COMMAND input (where x
is the relay number) to the output of another applica-
tion in the E2 (such as a schedule to control lighting).
Refer to the E2 Manual, P/N 026-1610, for informa-
tion on setting up input definitions.
5.2. Modes of Operation
Case Temperature Display (Normal Mode)
When the case circuit is not in defrost and no alarms
are active, the XR75CX-CD display shows a temper-
ature. The user may select any of the four tempera-
ture inputs on the XR75CX-CD as the default display
temperature (by default, the XR75CX-CD shows the
discharge air temperature).
In this mode, you may view the values of all the other
inputs and outputs by pressing the DOWN arrow but-
ton. Each time the DOWN arrow button is pressed, a
message will be displayed for one second to indicate
what input or output value will be shown, followed
by the current value
5.3. Defrost Mode
When the case circuit is in defrost (driven by the
standard circuit), the XR75CX-CD may be pro-
grammed to display any three-character message
instead of the default temperature. This feature
ensures the higher case temperatures that occur dur-
ing a defrost cycle do not alarm customers. The
defrost message is displayed throughout the defrost
cycle and for a programmed amount of time after-
wards.
5.4. E2 Alarms (Case Temp
Hi and Case Temp Lo)
When a XR75CX-CD is associated with a Standard
Circuit application in E2, a “Case Temp Hi Limit
Exceeded” or “Case Temp Lo Limit Exceeded”
alarm that occurs for the XR75CX-CD’s associated
case will cause the main module and remote display’s
Alarm LED to turn ON, indicating an active alarm.
Unlike XR75CX-CD’s temperature sensor alarms, no
alarm message will be shown on the display when
case temperature alarms occur.

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6 Front Panel
Commands
Once the XR75CX-CD has been powered up for
several minutes, programming from the front panel is
disabled. Address and baud rate must be configured
with the first minute of powering the device.
6.1. Keys and Functions
Table 6-1 shows the keys that are found on the
front panel of the XR75CX-CD controller and their
corresponding functions:
6.2. Use of LEDS
Each LED function is described in Table 6-2:
Figure 6-1 - XR75CX-CD Front Panel
Key Function
Press to display target setpoint, to select a pa-
rameter in programming mode, or to confirm
an operation
Press the UP arrow to see the MAX tempera-
ture, to browse the parameter codes in pro-
gramming mode, or to increase the currently
displayed temperature value.
Press the DOWN arrow to see the MIN tem-
perature, to browse the parameter codes in
programming mode, or to decrease the cur-
rently displayed temperature value.
Switches the device ON and OFF
To enter programming mode
Returns to room temperature display
Table 6-1 - XR75CX-CD Front Panel Keys and Functions
LED Mode Function
ON CASE STATE = Refrigeration
ON CASE STATE = Defrost
Flashing CASE STATE = Drip
ON ALARM output = ACTIVE
ON CASE STATE = Recovery
Table 6-2 - LEDs

Setting the Baud Rate and Address Main Functions • 7
7 Main Functions
7.1. Setting the Baud Rate
and Address
To change the parameter’s value follow these
steps:
1. Enter the Programming mode by pressing the
SET + DOWN arrow keys for 3 seconds (the
°C or °F LED starts blinking).
2. Press the down arrow until adr displays.
3. Press the SET key.
4. Press the down arrow until bAu displays.
5. Use the UP and DOWN arrow keys to scroll
through the available baud rate choices and
select 19200.
6. Press SET to save.
7.2. How to Assign a
MODBUS Address
1. Follow steps 1 and 2 of Section 7.1., Setting
the Baud Rate and Address to access the Ad
re ss Setup Menu.
2. Select the Adr parameter.
3. Press SET to select.
4. Choose the address number using the arrow
keys and press SET again to save.
5. Press SET and UP arrow keys to exit.
NOTE: The set value is stored even when the
time-out expires and ends the procedure.
The E2 will override values set at the XR75CX
Case Display device.

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8 Parameters
This parameter table is a reference for changing parameters in the device, but the E2 controller will override
any changes made at the device.
Code Parameter Function
Adr Serial address 1 to 247
PbC Kind of probe CtC(0) - ntC(1)
odA Air probe calibration [-12.0°C to 12.0°C] [-21°F to 21°F]
Pr Product probe presence n(0) - Y(1)
oPr Product probe calibration [-12.0°C to 12.0°C] [-21°F to 21°F]
Co Coil outlet probe presence n(0) - Y(1)
oCo Coil outlet probe calibration [-12.0°C to 12.0°C] [-21°F to 21°F]
dF Defrost probe presence n(0) - Y(1)
odF Defrost probe calibration [-12.0°C to 12.0°C] [-21°F to 21°F]
CF Temperature measurement unit °C(0) - °F(1)
rES Resolution dE(0) - in(1)
dSP Display type : local or remote LoC(0) - E2(1)
Lod Probe displayed dA(0) - Pr(1) - Co(2) - dF(3)
dLy Display temperature delay 0 to 20M0 (120) (10 sec.)
oS1 Output 1 status in Stand Alone mode oFF(0) - on(1) - LSt(2)
oS2 Output 2 status in Stand Alone mode oFF(0) - on(1) - LSt(2)
oS3 Output 3 status in Stand Alone mode oFF(0) - on(1) - LSt(2)
oS4 Output 4 status in Stand Alone mode oFF(0) - on(1) - LSt(2)
oS5 Output 5 status in Stand Alone mode oFF(0) - on(1) - LSt(2)
i1P Digital input 1 polarity OP(0) - CL(1)
i2P Digital input 2 polarity OP(0) - CL(1)
CoM Time for Stand Alone mode 10 to 255 sec
rEL Firmware Release read only
Ptb Map code read only
.dsPR2 Pr2 access disabling after the first minute 0=no 1=yes
.eLock Lock keyboard enabling 0=no 1=yes
Table 8-1 - List of Parameters

ON - OFF Function Digital Inputs • 9
9 Digital Inputs
The first digital input 18-20 is enabled with P3P =
n.
With P3P = n and i1F = i2F, the second digital in-
put is disabled.
The free voltage digital inputs are programmable
by the i1F and i2F parameters.
9.1. ON - OFF Function
Switches the controller ON and OFF.
9.2. Digital Inputs Polarity
The digital input polarity depends on the i1P and
i2P parameters.
•i1Pori2P=CL: the input is activated by closing the
contact.
•i1P or i2P = oP: the input is activated by opening
the contact.
10 Installation and
Mounting
The XR75CX-CD controller should be mounted
on a vertical panel, in a 29 mm x 71 mm hole, and se-
cured using the special bracket supplied.
The temperature range allowed for correct opera-
tion is 0 to 60°C. Avoid places subject to strong vibra-
tions, corrosive gases, excessive dirt, or humidity.
The same recommendations apply to probes. Allow
air to circulate through the cooling holes.
Figure 10-1 - Installation and Mounting of XR75CX-CD

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11 Electrical
Connections
The device is provided with screw terminal block
to connect cables with a cross section up to 2.5 mm2.
Before connecting cables verify that the power supply
complies with the device’s requirements. Separate the
probe cables from the power supply cables, from the
outputs and the power connections. Do not exceed the
maximum current allowed on each relay, in case of
heavier loads use a suitable external relay.
11.1.Probe Connection
The probes should be mounted with the bulb up-
wards to prevent damages due to casual liquid infiltra-
tion. It is recommended the thermostat probe be
placed away from air streams to measure the average
room temperature correctly. Place the defrost termi-
nation probe among the evaporator fans in the coldest
place, (where most ice is formed) and far from heaters
or from the warmest place during defrost to prevent
premature defrost termination.
12 Hot Key
NOTE: The Hot Key function is not used on
XR75CX-CD.

Probe Connection Specifications • 11
13 Specifications
Dimensions
Case:
Front: 32 mm x 74 mm
Depth: 60 mm
Panel Mount: 71 mm x 29 mm panel cut-out
Housing Self extinguishing ABS
Protection
IP 20
Frontal:
IP65
Connections Screw terminal block ≤2.5 mm2wiring
Power Supply
(depending on the model) 230VAC ±10%, 50/60Hz 110VAC ±10%, 50/60Hz
Power Absorption 3VA max
Display 3 digits, red or blue LED, 14.2 mm high
Inputs Up to four (4) NTC or PT1000 probes
Digital: free voltage contact
Relay Outputs
03: 120/240 5A 250VAC
02: N.O./N.C- 120/240 10A 250VAC
01: 120/240 4.9FLA, 29.4 LRA, 10A 250VAC
04: 120/240 ¼ HP, 10A 250VAC
Data Storing On the non-volatile memory (EEPROM)
Rated Impulsive Voltage 2500V
Overvoltage Category II
Temperatures Operating: 0 to 55°C
Storage: -30 to 85°C
Relative Humidity 20 to 85% (no condensing)
Resolution 0.1°C or 1°C or 1°F (selectable)
Accuracy
(ambient temperature 25°C) ±0.7°C ±1 digit
Table 13-1 - XR75CX-CD Specifications

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14 Connections
Figure 14-1 - XR75CX-CD Connections
NOTES: 120V or 230V depending on the
model.
The Hot Key function is not used on the
XR75CX-CD.

Probe Connection E2 MODBUS Network Wiring • 13
15 E2 MODBUS Network Wiring
• Connect the MODBUS Network to the RS485 Connector on the E2 PIB board (Belden 8641 recommended).
• Note to wire the RS485 +/- polarity at the E2 in the reverse of the XR75CX-CD devices.
• Position the three termination jumpers to the UP (terminated) position to provide RS485 termination at the E2.
• Do not connect the shield of the MODBUS network to the E2 PIB center terminal. Instead, use a 100 ohm 1/2 watt
resistor to connect the MODBUS cable shield to earth ground.
• At each XR75CX-CD device, wire the MODBUS cable to the RS485 +/- terminals and connect the MODBUS shield
to the pin 18 terminal.
• Terminate the end of the MODBUS network at the last XR75CX-CD device on the daisy chain with the MODBUS
termination block (P/N 535-2711), or by connecting a 150 ohm resistor between the MODBUS +/- terminals.
Figure 15-1 - XR75CX-CD to E2 MODBUS Network Wiring

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16 ECT MODBUS
Networking to
E2s
16.1.COM Port Associations
- E2 Versions 3.xx and
Below
Connecting a XR75CX-CD controller to an E2 re-
quires the E2 to be version 3.02 or above. Contact Re-
tail Solutions for upgrade information if the controller
is a version before 3.02.
An E2 has up to three COM ports that can be as-
signed for MODBUS communication: COM2, an
RS485 port on the E2 power interface board, and
COM4 and COM6, which are optional ports requiring
expansion cards. COM4 is recommended for MOD-
BUS connection of XR75CX-CD units.
COM ports can only be used for one function; in
other words, if COM2 is set up as the I/O network,
you cannot connect MODBUS devices to COM2. En-
sure your E2 is equipped with an RS485 COM Card
(P/N 637-4890) and configured in E2 General Servic-
es (, Serialtab) to enable COM4 or an
E2 Expansion COM Card (P/N 637-4871) to enable
COM6.
Connect the MODBUS network cable to the three-
terminal connector on the COM port you wish to as-
sign as MODBUS. Reverse polarity of +/- on RS485
cable from E2 to the device.
16.2.COM Port Associations
- E2 Versions 4.2 and
Above
An E2 has three COM ports that can be assigned
for MODBUS communication (COM2). COM ports
can only be used for one function; in other words, if
COM2 is set up as the I/O network, you cannot con-
nect MODBUS devices to COM2. Ensure your E2 is
configured in E2 General Services (,
Serial tab) to enable COM4 or COM6.
Figure 16-1 - Location of E2 Com Ports (E2 versions 3.xx and
Below)
Figure 16-2 - Location of E2 COM Ports - E2 PIB Board (E2
version 4.2 and above)