Emerson Rosemount 2230 User manual

Reference Manual
00809-0100-2230, Rev DA
March 2021
Rosemount™ 2230 Graphical Field Display

Rosemount™ 2230 Graphical Field Display
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance,
ensure you thoroughly understand the contents before installing, using, or maintaining this product.
For equipment service or support needs, contact your local Emerson Automation Solutions/Rosemount Tank Gauging
representative.
Spare Parts
Any substitution of non-recognized spare parts may jeopardize safety. Repair, e.g. substitution of components etc, may also
jeopardize safety and is under no circumstances allowed.
Rosemount Tank Radar AB will not take any responsibility for faults, accidents, etc caused by non-recognized spare parts or any
repair which is not made by Rosemount Tank Radar AB.
WARNING
WARNING - Substitution of components may impair Intrinsic Safety.
WARNING - To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.
AVERTISSEMENT - La substitution de composants peut compromettre la sécurité intrinsèque.
AVERTISSEMENT - Ne pas ouvrir en cas de presence d'atmosphere explosive.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’ equipment. This could
be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access
by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility.
2

Contents
Chapter 1 Introduction.............................................................................................................. 7
1.1 Safety messages.......................................................................................................................... 7
1.2 Symbols.......................................................................................................................................8
1.3 Manual overview..........................................................................................................................8
1.4 Technical documentation............................................................................................................ 9
1.5 Product recycling/disposal.........................................................................................................10
1.6 Packing material........................................................................................................................ 10
Chapter 2 Overview................................................................................................................. 13
2.1 Introduction.............................................................................................................................. 13
2.2 Components..............................................................................................................................14
2.3 System overview........................................................................................................................15
2.4 System start-up......................................................................................................................... 21
2.5 Installation procedure................................................................................................................23
Chapter 3 Installation...............................................................................................................25
3.1 Safety messages........................................................................................................................ 25
3.2 Installation considerations.........................................................................................................25
3.3 Mechanical installation.............................................................................................................. 26
3.4 Electrical installation..................................................................................................................29
3.5 LED signals and reset button......................................................................................................38
3.6 DIP switches.............................................................................................................................. 39
3.7 Ambient temperature................................................................................................................40
Chapter 4 Configuration and operation.................................................................................... 41
4.1 Safety messages........................................................................................................................ 41
4.2 Introduction.............................................................................................................................. 42
4.3 Menu tree..................................................................................................................................46
4.4 Main menu................................................................................................................................ 47
4.5 Select the number of data fields.................................................................................................48
4.6 Options menu............................................................................................................................49
4.7 Service menu.............................................................................................................................59
4.8 FOUNDATION™ Fieldbus overview..................................................................................................69
4.9 Device capabilities..................................................................................................................... 71
4.10 General block information....................................................................................................... 72
4.11 Factory configuration.............................................................................................................. 73
4.12 Multiple Analog Output blocks................................................................................................ 74
4.13 Resource block........................................................................................................................ 78
4.14 475 Field Communicator menu tree........................................................................................ 84
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4.15 Configuration using AMS Device Manager............................................................................... 85
4.16 Configure and enable/disable alerts.........................................................................................94
Chapter 5 Service and troubleshooting.................................................................................... 97
5.1 Safety messages........................................................................................................................ 97
5.2 Service.......................................................................................................................................98
5.3 Troubleshooting......................................................................................................................103
5.4 Resource block error messages................................................................................................113
5.5 Transducer block error messages.............................................................................................113
5.6 Alerts.......................................................................................................................................114
5.7 Service tools in AMS Device Manager.......................................................................................118
5.8 Write protection......................................................................................................................128
5.9 View device information using AMS Device Manager...............................................................130
Appendix A Specifications and reference data........................................................................... 135
A.1 General....................................................................................................................................135
A.2 Electric.................................................................................................................................... 136
A.3 FOUNDATION™ Fieldbus characteristics.......................................................................................137
A.4 Mechanical.............................................................................................................................. 138
A.5 Environment............................................................................................................................139
A.6 Installation and configuration..................................................................................................139
A.7 Dimensional drawings............................................................................................................. 141
A.8 Ordering information.............................................................................................................. 142
Appendix B Product certifications.............................................................................................147
B.1 European directive information............................................................................................... 147
B.2 Ordinary location certification................................................................................................. 147
B.3 Installing equipment in North America.................................................................................... 147
B.4 North America......................................................................................................................... 148
B.5 Europe.....................................................................................................................................150
B.6 International............................................................................................................................151
B.7 Brazil........................................................................................................................................152
B.8 China....................................................................................................................................... 153
B.9 Technical Regulations Customs Union (EAC)............................................................................154
B.10 Japan..................................................................................................................................... 155
B.11 Republic of Korea...................................................................................................................156
B.12 India...................................................................................................................................... 156
B.13 United Arab Emirates.............................................................................................................156
Appendix C FOUNDATION™ Fieldbus Block Information............................................................ 157
C.1 Resource block parameters..................................................................................................... 157
C.2 Register Transducer block parameters.....................................................................................163
C.3 Main Transducer block.............................................................................................................164
C.4 Display Transducer block.........................................................................................................167
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C.5 Multiple Analog Output block..................................................................................................172
C.6 Supported units.......................................................................................................................174
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1 Introduction
1.1 Safety messages
Instructions and procedures in this section may require special precautions to ensure the
safety of the personnel performing the operations. Information that potentially raises
safety issues is indicated by a warning symbol ( ). Refer to the following safety messages
before performing an operation preceded by this symbol.
WARNING
Failure to follow these installation guidelines could result in death or serious injury.
•Ensure only qualified personnel perform the installation.
•Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Explosions could result in death or serious injury.
•Verify that the operating environment of the device is consistent with the appropriate
hazardous locations certifications.
•Before connecting a handheld communicator in an explosive atmosphere, ensure that
the instruments in the loop are installed in accordance with intrinsically safe or non-
incendive field wiring practices.
•Do not remove the cover in explosive atmospheres when the circuit is alive.
•Substitution of components may impair Intrinsic Safety.
•To prevent ignition of flammable or combustible atmospheres, disconnect power
before servicing.
Electrical shock could cause death or serious injury.
•Use extreme caution when making contact with the leads and terminals.
WARNING
Any substitution of non-recognized parts may jeopardize safety. Repair (e.g. substitution
of components) may also jeopardize safety and is not allowed under any circumstances.
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1.2 Symbols
Table 1-1: Symbols
The CE marking symbolizes the conformity of the product with the applicable
European Community Directives.
The EU-Type Examination Certificate is a statement of a Notified Certification
Body declaring that this product meets the Essential Health and Safety
Requirements of the ATEX directive
The FM APPROVED Mark indicates that the equipment is approved by
FM Approvals according to applicable Approval Standards and is applicable for
installation in hazardous locations
Protective Earth
Ground
External cabling must be approved for use in min. 75°C.
1.3 Manual overview
This manual provides information on installing, operating, and maintaining the
Rosemount™ 2230.
Chapter Overview provides a brief description of the various components in a Rosemount
Tank Gauging system and recommended installation procedure.
Chapter Installation covers installation considerations as well as mechanical and electrical
installation.
Chapter Configuration and operation describes how to configure the Rosemount 2230 by
using the soft-key functions or other tools such as a Rosemount 475 Field Communicator
or the AMS Device Manager software.
Chapter Service and troubleshooting covers tools, troubleshooting, and various service
instructions.
Appendix Specifications and reference data contains specifications, dimensional drawings,
and ordering table.
Appendix Product certifications contains information on approvals and certifications.
Appendix FOUNDATION™ Fieldbus Block Information describes the various function and
transducer blocks which are used for the Rosemount 2230.
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1.4 Technical documentation
The Rosemount™ Tank Gauging System includes a wide portfolio of user documentation.
For a complete list, see product pages on Emerson.com/Rosemount.
Reference manuals
•Rosemount Tank Gauging System Configuration Manual (00809-0300-5100)
•Rosemount 2460 System Hub (00809-0100-2460)
•Rosemount 2410 Tank Hub (00809-0100-2410)
•Rosemount 5900S Radar Level Gauge (00809-0100-5900)
•Rosemount 5900 Proof Test with Reference Reflector (00809-0200-5900)
•Rosemount 5900C Radar Level Gauge (00809-0100-5901)
•Rosemount 2240S Multi-Input Temperature Transmitter (00809-0100-2240)
•Rosemount 2230 Graphical Field Display (00809-0100-2230)
•Rosemount 5300 Guided Wave Radar (00809-0100-4530)
•Rosemount 5408 Radar Level Transmitter (00809-0300-4408)
•Rosemount Tank Gauging Wireless System (00809-0100-5200)
•Rosemount TankMaster WinOpi (00809-0200-5110)
•Rosemount TankMaster WinSetup (00809-0100-5110)
•Rosemount TankMaster Floating Roof Monitoring (00809-0500-5100)
•Rosemount TankMaster Network Configuration (00809-0500-5100)
•Rosemount 5900 Radar Level Gauge and Rosemount 2410 Tank Hub Safety Manual
Option S (00809-0500-5100)
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Product data sheets
•Rosemount Tank Gauging System Data Sheet (00813-0100-5100)
•Rosemount 2460 System Hub Product Data Sheet (00813-0100-2460)
•Rosemount 2410 Product Data Sheet (00813-0100-2410)
•Rosemount 5900S Product Data Sheet (00813-0100-5900)
•Rosemount 5900C Product Data Sheet (00813-0100-5901)
•Rosemount 2240S Product Data Sheet (00813-0100-2240)
•Rosemount 2230 Product Data Sheet (00813-0100-2230)
•Rosemount 5300 Product Data Sheet (00813-0100-4530)
•Rosemount 5408 Product Data Sheet (00813-0100-4408)
Drawings
Table 1-2: Installation Drawings for the Rosemount 2230 Graphical Field Display
Drawing Title
D7000003-838 Mechanical Installation Drawing 2230
D9240041-953 Electrical Installation Drawing 2230 Display
D7000001-798 System Installation Drawing FOUNDATION™ Fieldbus FISCO
D7000001-811 System Installation Drawing FOUNDATION Fieldbus IS Entity
See also the product page for the Rosemount 2230 on Emerson.com/Rosemount.
1.5 Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration and disposed of
in accordance with local and national legislation/regulations.
1.6 Packing material
Rosemount Tank Radar AB is fully certified according to ISO 14001 environmental
standards. By recycling the corrugated paperboard, or wooden boxes, used for shipping
our products you can contribute to take care of the environment.
Reuse and recycling
Experience has shown that wooden boxes can be used several times for various purposes.
After careful disassembly the wooden parts may be reused. Metal waste may be
converted.
Energy recovery
Products which have served their time may be divided into wood and metal components
and the wood can be used as fuel in sufficient ovens.
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Due to its low moisture content (approximately 7%) this fuel has a higher calorific value
than ordinary wood fuel (moisture content approximately 20%).
When burning interior plywood the nitrogen in the adhesives may increase emissions of
nitrogen oxides to the air 3-4 times more than when burning bark and splinter.
Note
Landfill is not a recycling option and should be avoided.
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2 Overview
2.1 Introduction
The Rosemount™ 2230 Graphical Field Display presents inventory tank gauging data such
as level, temperature, and pressure. The Rosemount 2230 display communicates with the
Rosemount 2410 Tank Hub via the intrinsically safe 2-wire Tankbus(1). The Rosemount
2230 also supports installation in FOUNDATION™ Fieldbus systems.
Figure 2-1: System Integration
B
I
C
A
EF
M N
G
H
J
L
D
K
O
P
A. Rosemount TankMaster I. Rosemount 2410 Tank Hub
B. Rosemount 2460 System Hub J. Tankbus
C. Modem K. Secondary bus (IS)
D. Host L. Rosemount 2230 Field Display
E. Servo gauges M. Rosemount 5900S Radar Level Gauge
F. Secondary Bus (Non-IS) N. Rosemount 2240S Temperature Transmitter
G. Relay Outputs O. Zone 1
H. Primary Bus P. Zone 0
A Rosemount 2230 connected to the multiple tank version of the Rosemount 2410 Tank
Hub allows you to view data from several tanks. It is possible to configure presentation of
measurement variables for each tank individually.
The four softkeys at the front of the Rosemount 2230 allow you to navigate through the
different menus and provides all tank data, directly in the field.
(1) The intrinsically safe Tankbus complies with the FISCO FOUNDATION Fieldbus standard. See reference document IEC/TS
60079-27.
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Data from a group of tanks is buffered by a Rosemount 2460 System Hub, and is
distributed to a TankMaster™ PC, or a host system, whenever the Rosemount 2460
receives a request for data. In case no 2460 is included in the system, the Rosemount 2410
Tank Hub can communicate directly with the host computer.
2.2 Components
Figure 2-2: Rosemount 2230 Components
A
E
F
I
B
C
GH
D
A. Weather protection lid(2)
B. Display
C. Menu
D. Soft keys
E. Activity indicator
F. Cover screw (x6)
G. Cable entries: two ½ - 14 NPT (optional: adapters for two M20 x 1.5)
H. Ground screw
I. Clip for locking the weather protection
(2) It is recommended that the lid is closed whenever possible to protect the LCD from exposure by ultraviolet radiation from
the sun.
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2.3 System overview
The Rosemount Tank Gauging system is a state-of-the art inventory and custody transfer
radar tank level gauging system. It is developed for a wide range of applications at
refineries, tank farms and fuel depots, and fulfills the highest requirements on
performance and safety.
The field devices on the tank communicate over the intrinsically safe Tankbus. The
Tankbus is based on a standardized fieldbus, the FISCO(3) FOUNDATION™ Fieldbus, and allows
integration of any device supporting that protocol. By utilizing a bus powered 2-wire
intrinsically safe fieldbus the power consumption is minimized. The standardized fieldbus
also enables integration of other vendors’ equipment on the tank.
The Rosemount Tank Gauging product portfolio includes a wide range of components to
build small or large customized tank gauging systems. The system includes various
devices, such as radar level gauges, temperature transmitters, and pressure transmitters
for complete inventory control. Such systems are easily expanded thanks to the modular
design.
The Rosemount Tank Gauging system is a versatile system that is compatible with and can
emulate all major tank gauging systems. Moreover, the well-proven emulation capability
enables step-by-step modernization of a tank farm, from level gauges to control room
solutions.
It is possible to replace old mechanical or servo gauges with modern Rosemount Tank
Gauging devices, without replacing the control system or field cabling. It is further
possible to replace old HMI/SCADA-systems and field communication devices without
replacing the old gauges.
There is a distributed intelligence in the various system units which continuously collect
and process measurement data and status information. When a request for information is
received an immediate response is sent with updated information.
The flexible Rosemount Tank Gauging system supports several combinations to achieve
redundancy, from control room to the different field devices. Redundant network
configuration can be achieved at all levels by doubling each unit and using multiple control
room work stations.
(3) See documents IEC 61158-2
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Figure 2-3: Rosemount Tank Gauging System Architecture
A
H
I
H
BC
C
E
F
J
K
Q
R
S
L
MN
N
N
N
G
F
FE
OO
P
D
D
A. Non-hazardous area K. Plant Host Computer
B. Hazardous area L. TRL2 Modbus
C. Rosemount 5900S Radar Level Gauge M. Segment coupler
D. Rosemount 2240S Temperature Transmitter N. Rosemount 644 Temperature Transmitter
E. Rosemount 2230 Graphical Field Display O. Rosemount 5300 Level Transmitter
F. Rosemount 2410 Tank Hub P. Rosemount 5408 Level Transmitter
G. Rosemount 3051S Pressure Transmitter Q. Custody transfer / Inventory tank gauging
H. Rosemount TankMaster PC R. Operational control
I. Rosemount 2460 System Hub S. Plant host computer
J. Rosemount 2180 Field Bus Modem
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Figure 2-4: Rosemount Tank Gauging System Architecture for Wireless Systems
$%+,-+(/00()*.*&'0
A. Non-hazardous area
B. Hazardous area
C. Rosemount TankMaster PC
D. Emerson Wireless 1420 Gateway
E. Rosemount 2410 Tank Hub
F. Tankbus
G. Emerson Wireless 775 THUM Adapter
H. Rosemount 5900S Radar Level Gauge
I. Rosemount 2240S Temperature Transmitter
J. Rosemount 3051S Pressure Transmitter
K. Rosemount 2230 Graphical Field Display
L. Segment coupler
M. Rosemount 644 Temperature Transmitter
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Figure 2-5: Rosemount Tank Gauging System Architecture in a FOUNDATION Fieldbus Network
A
E
E
I
J
J
K K
BCD
D
L
C
F
G
H
H
H
H
M
N
A. Non-hazardous area H. Rosemount 644 Temperature Transmitter
B. Hazardous area I. FOUNDATION Fieldbus Power Supply
C. Rosemount 5900S Radar Level Gauge J. Segment coupler
D. Rosemount 2240S Temperature Transmitter K. Rosemount 5300 Level Transmitter
E. PC L. Rosemount 5408 Level Transmitter
F. Rosemount 2230 Graphical Field Display M. Custody transfer / Inventory tank gauging
G. Rosemount 3051S Pressure Transmitter N. Operational control
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2.3.1 TankMaster HMI software
Rosemount TankMaster is a powerful Windows-based Human Machine Interface (HMI) for
complete tank inventory management. It provides configuration, service, set-up,
inventory, and custody transfer functions for Rosemount Tank Gauging systems and other
supported instruments.
Rosemount TankMaster is designed to be used in the Microsoft® Windows environment
providing easy access to measurement data from your Local Area Network (LAN).
The Rosemount TankMaster WinOpi program lets the operator monitor measured tank
data. It includes alarm handling, batch reports, automatic report handling, historical data
sampling as well as inventory calculations such as Volume, Observed Density and other
parameters. A plant host computer can be connected for further processing of data.
The Rosemount TankMaster WinSetup program is a graphical user interface for
installation, configuration and service of devices in the Rosemount Tank Gauging system.
2.3.2 Rosemount 2460 System Hub
The Rosemount 2460 System Hub is a data concentrator that continuously polls and
stores data from field devices such as radar level gauges and temperature transmitters in a
buffer memory. Whenever a request for data is received, the system hub can immediately
send data from the updated buffer memory for a group of tanks.
Measured and calculated data from one or more tanks is communicated via the
Rosemount 2410 Tank Hub to the system hub buffer memory. Whenever a request is
received, the system hub can immediately send data from a group of tanks to a
TankMaster PC, or a host.
The Rosemount 2460 can be used to connect devices from other vendors as well, such as
Honeywell® Enraf and Whessoe.
The Rosemount 2460 has eight slots for communication interface boards. These boards
can be individually configured for communication with hosts or field devices. They can be
ordered either for TRL2, RS485, Enraf BPM or Whessoe 0-20 mA/RS485 communication.
Two slots can also be configured for RS232 communication.
One of the system hub’s three Ethernet ports is used for Modbus TCP connection to host
systems. By simply connecting the system hub to the existing LAN network,
communication over Ethernet is established.
The system hub can provide redundancy for critical operations, by using two identical
devices. The primary system hub is active and the other one is in passive mode. If the
primary unit stops working properly, the secondary unit is activated and a failure message
is sent to TankMaster (or a DCS system).
2.3.3 Rosemount 2410 Tank Hub
The Rosemount 2410 Tank Hub acts as a power supply to the connected field devices in
the hazardous area using the intrinsically safe Tankbus.
The tank hub collects measurement data and status information from field devices on a
tank. It has two external buses for communication with various host systems.
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There are two versions of the Rosemount 2410 Tank Hub; one for single tank operation
and one for multiple tanks operation. The multiple tanks version of the Rosemount 2410
supports up to 10 tanks and 16 devices. With the Rosemount 5300 the Rosemount 2410
supports up to 5 tanks.
The Rosemount 2410 is equipped with two relays which support configuration of up to 10
“virtual” relay functions allowing you to specify several source signals for each relay.
The Rosemount 2410 supports Intrinsically Safe (IS) and Non-Intrinsically Safe (Non-IS)
analog 4-20 mA inputs/outputs. By connecting an Emerson Wireless 775 THUM Adapter
to the IS HART 4-20 mA output, the tank hub is capable of wireless communication with an
Emerson Wireless Gateway in a WirelessHART® network.
2.3.4 Rosemount 5900S Radar Level Gauge
The Rosemount 5900S Radar Level Gauge is an intelligent instrument for measuring the
product level inside a tank. Different antennas can be used in order to meet the
requirements of different applications. The Rosemount 5900S can measure the level of
almost any product, including bitumen, crude oil, refined products, aggressive chemicals,
LPG and LNG.
The Rosemount 5900S sends microwaves towards the surface of the product in the tank.
The level is calculated based on the echo from the surface. No part of the Rosemount
5900S is in actual contact with the product in the tank, and the antenna is the only part of
the gauge that is exposed to the tank atmosphere.
The 2-in-1 version of the Rosemount 5900S Radar Level Gauge has two radar modules in
the same transmitter housing allowing two independent level measurements using one
antenna and one tank opening.
2.3.5 Rosemount 5300 Guided Wave Radar
The Rosemount 5300 is a premium 2-wire guided wave radar for level measurements on
liquids, to be used in a wide range of medium accuracy applications under various tank
conditions. Rosemount 5300 includes the Rosemount 5301 for liquid level measurements
and the Rosemount 5302 for liquid level and interface measurements.
2.3.6 Rosemount 5408 Radar Level Transmitter
The Rosemount 5408 is a non-contacting level transmitter for accurate and reliable level
measurement on small storage and buffer tanks.
The Rosemount 5408 provides accurate and reliable level measurements for metallic and
non-metallic vessels. It is suitable for almost any liquid and is ideal for challenging
applications with agitators, foam, high temperatures, and pressures. It is also an excellent
choice for level measurement in tanks with small diameter (2- to 4-inch) stiling wells.
The narrow beam makes the Rosemount 5408 the ideal solution for bulk solids in small to
medium sized silos with rapid level changes.
For safety functions such as overfill prevention, level deviation monitoring, or dry-run
prevention, the Rosemount 5408:SIS is the ideal choice.
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