Emerson Rosemount 975 Series User manual

Quick Start Guide
00825-0200-4975, Rev AD
August2023
Rosemount™ 975 Series
Flame Detectors

Safety instructions
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or
misconfiguration of end users’ equipment. This could be intentional or unintentional and
needs to be protected against.
Physical security is an important part of any security program and fundamental in protecting
your system. Restrict physical access by unauthorized personnel to protect end users’ assets.
This is true for all systems used within the facility.
Contents
Models........................................................................................................................................... 3
Installing the detector................................................................................................................. 6
Special conditions for use......................................................................................................... 20
Declaration of Conformity........................................................................................................ 22
Reference data........................................................................................................................... 24
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1 Models
The Rosemount 975 Flame Detectors are electro-optical devices
designed to identify fire events, enabling alarm activation. The
detectors are intended for indoor or outdoor use and can be used
stand alone or connected to an alarm or automatic extinguishing
system.
The Rosemount 975 series comprises the following detectors:
Rosemount 975MR
The Rosemount 975MR Ultra Fast Multi-spectrum Triple Infrared
(IR3) Flame Detector provides superior, longest distance detection
of hydrocarbon fires at up to 300 ft (90 m), exceptional ultra-
fast detection in under 50 msec, and unparalleled reliability. The
Rosemount 975MR is based on proven IR3 technology, ensuring
highest sensitivity with best immunity to false alarms.
Rosemount 975HR
The Rosemount 975HR Multi-Spectrum IR Flame Detector provides
superior, longest distance detection of hydrogen (at up to 165 ft
[50 m]) and hydrocarbon (at up to 300 ft [90 m]) fires, exceptional
ultra-fast detection in under 50 msec, and unparalleled reliability. The
Rosemount 975HR is designed to deal with the challenges of invisible
fires based on proven triple IR (IR3) technology, ensuring highest
sensitivity with best immunity to false alarms.
Rosemount 975UF
The Rosemount 975UF Ultra Fast UV/IR Flame Detector can detect
fire in under 20 msec and features a unique dual sensor with
selectable UV and IR channels that can be used separately or
combined. The detector is designed to detect a range of fires, such
as hydrocarbon-based fuel and gas, hydroxyl, hydrogen, metal, and
inorganic.
Rosemount 975UR
The Rosemount 975UR Ultra Fast UV/IR Flame Detector can detect
fire in under 20 msec and features a unique dual sensor with
selectable UV and IR channels that can be used separately or
combined. The detector is designed to detect hydrocarbon-based fuel
and gas fires.
Table 1-1: Rosemount 975 Series general technical specifications
Spectral response Infrared and ultraviolet bands
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Table 1-1: Rosemount 975 Series general technical specifications
(continued)
Response time Varies according to model, typically under
5 seconds
Field of view Varies according to model, up to 100
degrees
Output 4-20 mA, relays, communication
Enclosure Stainless steel 316 or aluminum
polyurethane painted
Operating voltage 18-32 VDC
Maximum power rating 9.6 W
Relay contacts 2A/30 VDC
Over voltage category 2
Relative humidity Non-condensing relative humidity up to
100%
Table 1-2: Typical current consumption
Typical current
consumption
975MR 975HR 975UF 975UR
Normal power
consumption without
heater- mA (Watts)
60 (1.4) 90 (2.2)
Normal power
consumption without
heater with alarm - mA
(Watts)
90 (2.2) 120 (2.9)
Low power heater with
alarm - mA (Watts)
140 (3.4) 180 (4.3)
Standard power mode
heater with alarm - mA
(Watts)
280 (6.7) 320 (7.7)
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NOTICE
•If the product is used outside of specified limits, this voids the
product certification, and our company is not responsible for any
incurred warranty expense.
•Do not open this product, except for the terminal compartment as
listed in this document, under any circumstances.
•The detector is not field-repairable. Do not attempt to modify or
repair the internal circuits or change their settings, as this will
impair the system's performance and void the product warranty.
•Opening the attachment screws to dismantle the front part of the
detector from remaining parts is restricted and voids the product
warranty.
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2 Installing the detector
Table 2-1: Required tools
Tool Function
Hex key 1.5 mm Fasten back cover security screw.
Hex key 6 mm Adjust the tilt mount.
Hex key 10 mm Affix the detector to the tilt mount.
Hex key ⅛-in Attach protective cover to detector.
Flat screwdriver 6 mm Connect ground terminal.
Flat screwdriver 2.5 mm Connect wires to the terminal blocks.
Hex key ⅜-in Stop plug ¾-in. NPT.
Open wrench 28 mm Stop plug M25 only.
NOTICE
These are standard tools and are not supplied with the detector.
2.1 Mounting accessories
2.1.1 Tilt mount
The tilt mount (PN 00975-9000-0022) enables the detector to be
mounted on flat wall surfaces.
Related information
Attach detector to tilt mount
2.1.2 Duct mount
The duct mount (PN 00975-9000-0002) is suitable for use with the
Rosemount 975 series optical flame detector for both the aluminum
and stainless steel enclosures.
The duct mount allows flame detection in areas where high
temperatures exist or in cases where the detector cannot be installed
inside the area. It comprises a special duct mount arrangement with
specific optical window to allow installation in high temperature duct
applications.
The duct mount limits the cone of vision of the installed detector to
70 degrees horizontal and vertical.
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The temperature allowed for the duct mount to be installed is -67 to
392 °F (-55 to 200 °C).
For more instructions, refer to the Rosemount 975 Duct Mount Quick
Start Guide.
Figure 2-1: Duct Mount
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2.1.3 Pole mount
Use the pole mount to mount the detector on poles with the
following diameters:
Table 2-2: Pole mount options
Pole diameter Part number
2 in. (50.8 mm) 00975-9000-0007
3 in. (76.2 mm) 00975-9000-0008
For more information, refer to the Pole Mount Quick Start Guide.
2.2 Attach detector to tilt mount
Figure 2-2: Tilt mount
A. Tilt holding plate
B. Horizontal locking screw
C. Tilt mount
D. Vertical locking screw
E. Detector holding plate
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Figure 2-3: Tilt mount with dimensions
Procedure
1. Unpack the detector.
2. The device is provided with two plastic plugs (See image
below). The stainless-steel stop plug used to seal the unused
conduit will be included in the device.
Remember, seal the detector with the stainless-steel plug
before use. Refrain from losing the plug in any case
A. Detector with two plastic plugs
B. Product packaging with stainless-steel plug attachment
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3. Insert location pins on the tilt mount into the openings on
detector housing.
4. Thread the holding screw and tighten it.
Note
To change the detector field of view, release the horizontal
and vertical locking screws.
5. Point the detector toward the protected area and ensure the
view of the area is unobstructed.
6. Secure the detector in that position by tightening the locking
screws on the tilt mount.
The detector is now correctly located, aligned, and ready to be
connected to the system.
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2.3 Open the back cover
Procedure
1. Loosen the back cover security screw.
A. Back cover security screw
B. Protective plug
2. Unscrew the back cover.
Note
The back cover is attached by a security cable.
3. Remove the protective plug.
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2.4 Wire terminals and ground cable
NOTICE
Improper wiring may damage the detector.
Procedure
1. Connect the terminals according to Table 2-3.
The terminal details are also on the inside back cover.
Figure 2-4: Terminal box
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Table 2-3: Terminal box
Terminal Function
T1 24 VDC (+)
T2 24 VDC (-)
T3 External built-in test (BIT) switch
T4 Fault relay - normally open (NO)
T5 Fault relay
T6 Fault relay - normally closed
(NC)
T7 Alarm relay - NO
T8 Alarm relay
T9 Alarm relay - NC
T10 0-20 mA (+)
T11 0-20 mA (-)
T12 Alarm output
T13 RS-485 (+)
T14 RS-485 (-)
T15 Accessory relay - normally open
T16 Accessory relay
T17 Accessory relay - normally
closed
When the fault relay wiring option is NC, the relay contact is
open in normal status (energized) and closed in fault status
(de-energized).
When the fault relay wiring option is NO, the relay contact is
closed in normal status (energized) and open in fault status
(de-energized).
When the alarm/accessories relay wiring option is NC, the
relay contact is closed in normal status (de-energized) and
open in alarm status (energized).
When the alarm/accessories relay wiring option is NO, the
relay contact is open in normal status (de-energized) and
closed in alarm status (energized).
2. Use Figure 2-5, Figure 2-6, Figure 2-7, and Figure 2-8 for typical
wiring configurations.
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Figure 2-5: Typical wiring for four-wire controllers
A. Controller
B. First detector
C. Second detector
D. Last detector
E. Power supply
F. Alarm loop
G. End of line
Figure 2-6: Non-isolated sink (three wires)
A. Detector
B. Controller
C. Input power: 18 to 32 VDC
D. Return
E. 0-20 mA meter
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Figure 2-7: Sink four-wire
A. Detector
B. Controller
C. Input power: 18 to 32 VDC
D. Return
E. 0-20 mA meter
Figure 2-8: Source three-wire
A. Detector
B. Controller
C. Input power: 18-32 VDC
D. Return
E. 0-20 mA meter
Note
For additional configuration options, please refer to the Flame
Detectors.
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3. Check the wires for secure mechanical connection and press
them neatly against the terminal to prevent them from
interfering while closing the back cover.
4. Close the terminal compartment by screwing the back cover
on to the housing.
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5. Tighten the back cover security screw.
Figure 2-9: Tilt mount
Figure 2-10: Closing security screw
A. Back cover security screw
B. Ground cable connection point
6. Connect the ground cable.
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NOTICE
When the enclosed threaded plug is utilized in the conduit
opening, it must be installed with a minimum thread
engagement in order to comply with explosion-proof
requirements. For straight threads, a minimum of seven
threads must be engaged. For tapered threads, a minimum of
five threads must be engaged.
Plug and seal the unused conduit connection with the
provided conduit plug.
NOTICE
To comply with EMC directive 2014/30/EU and protect against
interference caused by radio frequency interference (RFI) and
electromagnetic interference (EMI), shield the cable to the
detector and ground the detector.
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2.5 Install the protective cover
NOTICE
Always install the protective cover with the detector.
The protective cover is available in ABS plastic or stainless steel.
Table 2-4: Protective cover
Material Part number
ABS plastic PN 877263
Stainless steel PN 877163
Procedure
1. Place the protective cover on top of the detector.
2. Secure the protective cover by tightening the screw.
Note
When installing the stainless steel protective cover, the same
installation instructions apply.
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3 Special conditions for use
•Lids securing fasteners shall be property class A4 with a yield
stress of 344 N/mm2.
•Units may be painted or fitted with optional accessories; some
of which are made of non-metallic material or have a non-
metallic coating which could potentially generate an ignition-
capable level of electrostatic charge under certain extreme
conditions.Therefore, these units shall not be installed in a
location where they may be subjected to external conditions
(such as high-pressure steam) which might cause a build-
up of electrostatic charges on the non-conducting surfaces.
Additionally, cleaning of the equipment should be done only with
a damp cloth.
•Temperature Increase at cable entry and branching point is
20.9°C. This needs to be considered in the selection of cables
for each ambient.
•Flameproof joints are not intended to be repaired. The
Rosemount 975 Series Flame Detectors can be fitted with an
unmoulded (non-encapsulated), End of Line (EOL) Resistor. Such a
resistor can only be fitted into the flameproof ‘Ex d’ compartment
as indicated in the instructions. The EOL Resistor shall be rated at
1.56 kΩ, 1 W minimum.
•When the duct mount is fitted and the equipment is intended
to be mounted to a heated/cooled air duct/process vessel, it
must be verified that the temperature of the air duct/process
vessel is not capable of heating or cooling any part of the
equipment enclosure to a temperature outside the marked
maximum ambient temperature range prior to switching the
equipment on, when taking into account surrounding ambient
temperature.
•The following table indicates the T-Class for each of the Ambient
Temperature:
Model Ambient (°C) T-Class T-Class
Min Max Gas Dust
Rosemount
975
-60 +45 T6 T85 °C
-60 +60 T5 T100 °C
-60 +85 T4 T120 °C
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