Emerson Rosemount 2051 User manual

Quick Start Guide
00825-0100-4102, Rev CC
May 2017
Rosemount™2051 Pressure Transmitter
and Rosemount 2051CF DP Flowmeters
with WirelessHART®Protocol
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Quick Start Guide
NOTICE
This guide provides basic guidelines for Rosemount 2051 Wireless Transmitters. It does not provide
instructions for configuration, diagnostics, maintenance, service, troubleshooting or intrinsically safe (I.S.)
installations. Refer to the Rosemount 2051 Wireless Reference Manual for more instruction. This manual is
also available electronically on Emerson.com/Rosemount.
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate local,
national, and international standards, codes, and practices. Review the approvals section of the Rosemount
2051 Wireless Reference Manual for any restrictions associated with a safe installation.
Before connecting a HART®-based communicator in an explosive atmosphere, make sure the instruments
in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
Process leaks may cause harm or result in death.
To avoid process leaks, only use the o-ring designed to seal with the corresponding flange adapter.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and the terminals. High voltage that may be present on leads can cause
electrical shock.
Shipping considerations for wireless products:
The unit was shipped to you without the power module installed. Remove the power module prior to shipping
the unit.
Each power module contains one “D” size primary lithium-thionyl chloride battery. Primary lithium batteries
are regulated in transportation by the U.S. Department of Transportation, and are also covered by IATA
(International Air Transport Association), ICAO (International Civil Aviation Organization), and ARD (European
Ground Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure compliance with
these or any other local requirements. Consult current regulations and requirements before shipping.
Contents
Wireless considerations. . . . . . . . . . . . . . . . . . . . 3
Mount the transmitter. . . . . . . . . . . . . . . . . . . . . 4
Consider housing rotation . . . . . . . . . . . . . . . . . 7
Connect the power module . . . . . . . . . . . . . . . . 8
Trim the transmitter. . . . . . . . . . . . . . . . . . . . . . . 8
Verify transmitter configuration . . . . . . . . . . . 10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 13
Product Certifications . . . . . . . . . . . . . . . . . . . . 14
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1.0 Wireless considerations
1.1 Power up sequence
The power module should not be installed on any wireless device until the
Emerson™Smart Wireless Gateway (Gateway) is installed and functioning
properly. This transmitter uses the green power module (order model number
701PGNKF). Wireless devices should also be powered up in order of proximity
from the Gateway, beginning with the closest. This will result in a simpler and
faster network installation. Enable active advertising on the Gateway to ensure
new devices join the network faster. For more information, see the Emerson
Smart Wireless Gateway Reference Manual.
1.2 Connecting the transmitter with a Field Communicator
In order for the Field Communicator to interface with the Rosemount 2051
Wireless, the power module must be connected. This transmitter uses the green
power module (order model number 701PGNKF). Figure 1 shows how to connect
the Field Communicator to the transmitter. Open the power module
compartment to hook up the leads.
Figure 1. Field Communicator Connections
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2.0 Mount the transmitter
2.1 Mounting in liquid applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Mount the transmitter so the drain/vent valves are oriented upward.
Figure 2. Liquid Applications
A. Coplanar
B. In-line
2.2 Mounting in gas applications
1. Place taps in the top or side of the line.
2. Mount beside or above the taps.
Figure 3. Gas Applications
A. Coplanar
B. In-line
2.3 Mounting in steam applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Fill impulse lines with water.
Figure 4. Steam Applications
A. Coplanar
B. In-line
B
Flow
A
A
Flow
B
B
Flow
A
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May 2017
2.4 Attaching mounting brackets
Figure 5. Panel and Pipe Mount
Panel mount Pipe mount
Coplanar flange
Traditional flange
In-line
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Figure 6. Common Transmitter Assemblies
A. Transmitter with coplanar flange
B. Transmitter with coplanar flange and optional flange adapters
C. Transmitter with traditional flange and optional flange adapters
D. Transmitter with coplanar flange and optional manifold and flange adapters
Bolts are typically carbon steel or stainless steel. Confirm the material by viewing
the markings on the head of the bolt and referencing Table 1. If bolt material is
not shown in Table 1, contact a local Emerson representative for more
information.
2.5 Bolt installation
1. Carbon steel bolts do not require lubrication and the stainless steel bolts are
coated with a lubricant to ease installation. However, no additional lubricant
should be applied when installing either type of bolt.
2. Finger-tighten the bolts.
3. Torque the bolts to the initial torque value using a crossing pattern.
See Table 1 for initial torque value.
4. Torque the bolts to the final torque value using the same crossing pattern.
See Table 1 for final torque value.
5. Verify the flange bolts are protruding through the isolator plate before
applying pressure.
2.6 Bolting considerations
If the transmitter installation requires assembly of the process flanges, manifolds,
or flange adapters, follow these assembly guidelines to ensure a tight seal for
optimal performance characteristics of the transmitters. Use only bolts supplied
with the transmitter or sold by Emerson as spare parts. Figure 6 illustrates
common transmitter assemblies with the bolt length required for proper
transmitter assembly.
A
B
CD
4 × 1.75-in. (44 mm)
4 × 1.75-in.
(44 mm)
4 × 2.88-in. (73 mm)
4 × 1.75-in. (44 mm)
4 × 1.75-in.
(44 mm)
4 × 2.25-in.
(57 mm)
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2.7 In-line gage transmitter orientation
The low side pressure port (atmospheric reference) on the in-line gage
transmitter is located in the neck of the transmitter, behind the housing. The vent
path is between the housing and sensor of the transmitter. (See Figure 7.)
Keep the vent path free of any obstruction, including but not limited to paint,
dust, and lubrication by mounting the transmitter so the process can drain away.
Figure 7. In-line Gage Low Side Pressure Port
A. Low side pressure port (atmospheric reference)
3.0 Consider housing rotation
To improve visibility of optional LCD display:
1. Loosen the housing rotation screw.
2. First rotate the housing clockwise to the desired location. If the desired
location cannot be achieved due to thread limit, rotate the housing counter
clockwise to the desired location (up to 360° from thread limit).
3. Re-tighten the housing rotation screw (see Figure 8 on page 8).
Table 1. Torque Values for the Coplanar Flange and Flange Adapter Bolts
Bolt material Head markings Initial torque Final torque
Carbon Steel (CS) 300 in-lb 650 in-lb
Stainless Steel (SST) 150 in-lb 300 in-lb
Keep the vent path free of any obstruction, including but not limited to paint, dust, and lubrication by
mounting the transmitter so the contaminants can drain away.
B7M
316
316
316
SW
316
STM
316
R
B8M
A
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Figure 8. Housing Rotation
A. Housing rotation screw (5/64-in. hex wrench required)
4.0 Connect the power module
1. Remove the power module cover.
2. Connect the green power module (see Figure 9).
Figure 9. Power Module
A. Power module
5.0 Trim the transmitter
Devices are calibrated by the factory. Once installed, it is recommended to
perform a zero trim on gage and differential pressure transmitters to eliminate
error due to mounting position or static pressure effects. A zero trim can be
performed using either a Field Communicator or configuration buttons.
For instructions using AMS Wireless Configurator, see the Rosemount 2051
Wireless Reference Manual.
Note
When performing a zero trim, ensure the equalization valve is open and all wet legs are filled
to the correct level.
A
A
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5.1 Trimming with a Field Communicator
1. Equalize or vent the transmitter and connect Field Communicator.
2. At the menu, input the HART Fast Key sequence.
3. Follow the commands to perform a zero trim.
From the Home screen, enter the Fast Key sequence.
For connecting with a Field Communicator, refer to Figure 1 on page 3.
5.2 Trimming with digital zero trim button
1. Set the transmitter pressure.
2. Remove the electronics housing cover.
3. Press and hold the Zero button for two seconds to perform a digital zero trim.
4. Reinstall transmitter housing cover. Ensure a proper seal by installing the
electronics housing cover so the polymer contacts polymer (i.e. no O-ring
visible).
Figure 10. Digital Zero Button
A. Digital zero button
Note
A zero trim can also be completed using AMS Wireless Configurator once the device has
joined the network.
It is not recommended to zero an absolute transmitter, Rosemount 2051CA or 2051TA models.
Device Dashboard Fast Keys 2, 1, 2
Digital Zero
Trim
A
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6.0 Verify transmitter configuration
Operation can be verified in four locations:
At the device via the Local display (LCD display)
By using the Field Communicator
Via the Smart Wireless Gateway’s integrated web interface
Via AMS Wireless Configurator
6.1 Verify transmitter configuration using LCD display
The LCD display will show the output values at the same rate as the wireless
update rate. Refer to the Rosemount 2051 Wireless Reference Manual for error
codes and other LCD display messages. Press and hold the Diagnostic button for
at least five seconds to display the TAG, Device ID, Network ID, Network Join Status,
and Device Status screens.
6.2 Verify transmitter configuration using Field Communicator
For HART Wireless transmitter communication, a Rosemount 2051 Wireless
Transmitter Device Descriptor is required. For connecting with a Field
Communicator, refer to Figure 1 on page 3.
From the Home screen, enter the Fast Key sequence.
Searching for Network Joining Network Connected with Limited
Bandwidth Connected
Device Dashboard Fast Keys 3, 5
N E T w K
S R C H N G
n e t w k
N E G O T
n e t w k
L I M -O P
n e t w k
O K
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6.3 Verify transmitter configuration using Smart Wireless
Gateway
In the Gateway’s integrated web interface, navigate to the Explorer > Status page.
This page will show whether the device has joined the network and if it is
communicating properly.
Note
It may take several minutes for the device to join the network. See Smart Wireless Gateway
Quick Start Guide for more information.
Table 2. Device Revision 1, DD Revision 1 Fast Keys
Function Fast Keys
Tag 2, 1, 1, 1, 1
Date 2, 1, 1, 1, 5
Descriptor 2, 1, 1, 1, 3
Message 2, 1, 1, 1, 4
Long Tag 2, 1, 1, 1, 2
Network ID 2, 2, 1, 1
Join Device to Network 2, 2, 1, 2
Update Rate 2, 1, 4
Range Values 2, 1, 1, 5
Transfer Function 2, 1, 1,6
Units 2, 1, 1, 2
Lower Sensor Trim 3, 5, 1, 1, 2
Upper Sensor Trim 3, 5, 1, 1, 1
Digital Zero Trim 3, 5, 1, 1, 3
Rerange by Applied Pressure 2, 2, 2, 2, 1
Custom Display Configuration 2, 1, 5
Scaled Variable 2, 1, 7, 1
Find Device 3, 5, 2
Simulate Digital Signal 3, 6
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Figure 11. Gateway Network Settings
6.4 Verifying configuration using AMS Wireless Configurator
When the device has joined the network, it will appear in the Wireless
Configurator as shown in Figure 12.
Figure 12. Wireless Configurator Network Setup
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May 2017
7.0 Troubleshooting
If the device has not joined to the network after power up, verify the correct
configuration of the network ID and join key. Verify the active advertising has
been enabled on the Gateway. The network ID and join key in the device must
match the network ID and join key of the Gateway.
The network ID and join key may be obtained from the Gateway on the Setup >
Network > Settings page on the web interface (see Figure 11 on page 12). The
network ID and join key may be changed in the wireless device by using the
following Fast Key sequence. See the Rosemount 2051 Wireless Reference
Manual for further troubleshooting.
From the Home screen, enter the Fast Key sequence.
Device Dashboard Fast Keys 3, 5
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8.0 Product Certifications
Rev 1.2
8.1 European Directive Information
A copy of the EU Declaration of Conformity can be found at the end of the Quick
Start Guide. The most recent revision of the EU Declaration of Conformity can be
found at Emerson.com/Rosemount.
8.2 Telecommunication Compliance
All wireless devices require certification to ensure they adhere to regulations
regarding the use of the RF spectrum. Nearly every country requires this type of
product certification.
Emerson is working with governmental agencies around the world to supply fully
compliant products and remove the risk of violating country directives or laws
governing wireless device usage.
8.3 FCC and IC
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following conditions: This device may not cause harmful interference. This device
must accept any interference received, including interference that may cause
undesired operation. This device must be installed to ensure a minimum antenna
separation distance of 20 cm from all persons.
8.4 Ordinary Location Certification
As standard, the transmitter has been examined and tested to determine that the
design meets the basic electrical, mechanical, and fire protection requirements
by a nationally recognized test laboratory (NRTL) as accredited by the Federal
Occupational Safety and Health Administration (OSHA).
8.5 Installing in North America
The US National Electrical Code®(NEC) and the Canadian Electrical Code (CEC)
permit the use of Division marked equipment in Zones and Zone marked
equipment in Divisions. The markings must be suitable for the area classification,
gas, and temperature class. This information is clearly defined in the respective
codes.
USA
I5 U.S.A. Intrinsically Safe (IS)
Certificate: FM 3046325
Standards: FM Class 3600 - 2011, FM Class 3610 - 2010, FM Class 3810 - 2005,
ANSI/ISA 60079-0 - 2009, ANSI/ISA 60079-11 - 2009, NEMA®250 - 2003,
ANSI/IEC 60529
Markings: IS CL I, DIV 1, GP A, B, C, D T4; CL 1, Zone 0 AEx ia IIC T4;
T4 (–40 °C ≤Ta≤+70 °C); when installed per Rosemount drawing
03031-1062; Type 4X/IP66/IP68
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Special Conditions for Safe Use (X):
1. The Rosemount 2051 Wireless Pressure Transmitter shall only be used with the
701PGNKF Rosemount SmartPower™Battery Pack.
2. The in-line pressure sensor may contain more than 10% aluminum and is considered a
potential risk of ignition by impact or friction. Care must be taken into account during
installation and used to prevent impact and friction.
3. The surface resistivity of the transmitter housing is greater than 1 GΩ. To avoid
electrostatic charge build-up, it must not be rubbed or cleaned with solvents or a dry
cloth.
Canada
I6 Canada Intrinsically Safe
Certificate: CSA 2526009
Standards: CAN/CSA C22.2 No. 0-M91, CAN/CSA C22.2 No. 94-M91,
CSA Std C22.2 No. 142-M1987, CSA Std C22.2 No. 157-92,
CSA Std C22.2 No. 60529:05
Markings: Intrinsically Safe for Class I, Division 1, Groups A, B, C, D, T4
when installed per Rosemount drawing 03031-1063; Type 4X/IP66/IP68
Europe
I1 ATEX Intrinsic Safet y
Certificate: Baseefa12ATEX0228X
Standards: EN 60079-0:2012, EN 60079-11:2012
Markings: II 1 G Ex ia IIC T4 Ga, T4(–40 °C ≤ Ta≤ +70 °C); IP66/68
Special Conditions for Safe Use (X):
1. The plastic enclosure may constitute a potential electrostatic ignition risk and must not
be rubbed or cleaned with a dry cloth.
2. The Model 701PGNKF Power Module may be replaced in a hazardous area. The power
module has a surface resistivity greater than 1 GΩand must be properly installed in the
wireless device enclosure. Care must be taken during transportation to and from the
point of installation to prevent electrostatic charge build-up.
International
I7 IECEx Intrinsic Safety
Certificate: IECEx BAS 12.0124X
Standards: IEC 60079-0:2011, IEC 60079-11:2011
Markings: Ex ia IIC T4 Ga, T4(–40 °C ≤ Ta≤ +70 °C); IP66/68
Special Conditions for Safe Use (X):
1. The plastic enclosure may constitute a potential electrostatic ignition risk and must not
be rubbed or cleaned with a dry cloth.
2. The Model 701PGNKF Power Module may be replaced in a hazardous area. The power
module has a surface resistivity greater than 1 GΩand must be properly installed in the
wireless device enclosure. Care must be taken during transportation to and from the
point of installation to prevent electrostatic charge build-up.
Brazil
I2 INMETRO Intrinsic Safety
Certificate: UL-BR 13.0534X
Standards: ABNT NBR IEC 60079-0:2008 + Errata 1:2011, ABNT NBR IEC 60079-11:2009
Markings: Ex ia IIC T4 IP66 Ga, T4(–40 °C ≤ Ta≤ +70 °C)
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Special Condition for Safe Use (X):
1. See certificate for special conditions.
China
I3 China Intrinsic Safety
Certificate: GYJ12.1295X, GYJ15.1365X [Flowmeters]
Standards: GB3836.1-2010, GB3836.4-2010, GB3836.20-2010
Markings: Ex ia IIC Ga T4, –40 ~ 70 °C
Special Condition for Safe Use (X):
1. See certificate for special conditions.
Japan
I4 TIIS Intrinsic Safety
Certificate: TC22022X (2051C/L), TC22023X (2051T), TC22024X (2051CFx)
Markings: Ex ia IIC T4 Ga, T4(–20 ~+60 °C)
Special Condition for Safe Use (X):
1. See certificate for special conditions.
EAC - Belarus, Kazakhstan, Russia
IM Technical Regulation Customs Union (EAC) Intrinsic Safety
Certificate: RU C-US.ГБ05.B.00390
Markings: 0Ex ia IIC T4 Ga X
Special Condition for Safe Use (X):
1. See certificate for special conditions.
Korea
IP Korea Intrinsic Safety
Certificate: 13-KB4BO-0220X
Markings: Ex ia IIC T4 (–40 °C ≤Ta≤+70 °C)
Special Condition for Safe Use (X):
1. See certificate for special conditions.
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Figure 13. Rosemount 2051 Wireless Declaration of Conformity
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