Emerson Rosemount 5408 User manual

Quick Start Guide
00825-0800-4408, Rev AA
February 2020
Rosemount™ 5408 Level Transmitter
with Modbus® Protocol

Contents
About this guide...........................................................................................................................3
Confirm approval type..................................................................................................................5
Components of the parabolic antenna......................................................................................... 6
Mount the transmitter..................................................................................................................7
Adjust the inclination of the antenna..........................................................................................11
Plug and seal the air purge entry.................................................................................................14
Adjust display orientation (optional).......................................................................................... 15
Prepare the electrical connections..............................................................................................16
Connect wiring and power up.....................................................................................................19
Performance specifications........................................................................................................ 23
Functional specifications............................................................................................................ 25
Physical specifications................................................................................................................ 27
Quick Start Guide February 2020
2 Rosemount 5408 Level Transmitter

1 About this guide
This Quick Start Guide provides basic guidelines for the Rosemount 5408
Level Transmitter with Modbus® Protocol.
WARNING
Failure to follow safe installation and servicing guidelines could result in
death or serious injury.
•Ensure the transmitter is installed by qualified personnel and in
accordance with applicable code of practice.
•Use the equipment only as specified in this Quick Start Guide. Failure to
do so may impair the protection provided by the equipment.
•For installations in hazardous locations, the transmitter must be installed
according to the Rosemount 5408 Product Certifications document and
System Control Drawing (D7000005-811).
•Repair, e.g. substitution of components, etc. may jeopardize safety and
is under no circumstances allowed.
Explosions could result in death or serious injury.
•Verify that the operating atmosphere of the transmitter is consistent
with the appropriate hazardous locations certifications.
•Before connecting a handheld communicator in an explosive
atmosphere, ensure the instruments are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
•In Explosion-proof/Flameproof installations, do not remove the
transmitter covers when power is applied to the unit.
•Both transmitter covers must be fully engaged to meet Explosion-proof/
Flameproof requirements.
Electrical shock could cause death or serious injury.
•In Explosion-proof/Flameproof installations, avoid contact with the leads
and terminals. High voltage that may be present on leads can cause
electrical shock.
•Ensure the mains power to the transmitter is off and the lines to any
other external power source are disconnected or not powered while
wiring the transmitter.
February 2020 Quick Start Guide
Quick Start Guide 3

WARNING
Process leaks could result in death or serious injury.
•Ensure that the transmitter is handled carefully. If the process seal is
damaged, gas might escape from the tank.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or
misconfiguration of end users’ equipment. This could be intentional or
unintentional and needs to be protected against.
Physical security is an important part of any security program and
fundamental to protecting your system. Restrict physical access by
unauthorized personnel to protect end users’ assets. This is true for all
systems used within the facility.
CAUTION
Hot surfaces
The flange and process seal may be hot at high process temperatures. Allow
to cool before servicing.
Quick Start Guide February 2020
4 Rosemount 5408 Level Transmitter

2 Confirm approval type
For hazardous locations transmitters labeled with multiple approval types:
Procedure
Permanently mark the checkbox of the selected approval type(s).
Figure 2-1: Label with Multiple Approval Types
February 2020 Quick Start Guide
Quick Start Guide 5

3 Components of the parabolic antenna
3.1 Components of the threaded version
Figure 3-1: Components
2x
[([*['[&[%[$[)
A. Antenna
B. Purge plug kit (blind plug and bonded seal)
C. Threaded sleeve
D. M20 adapter
E. Lock nut BSPP (G) 3½-in.
F. Antenna adapter with ball joint
G. O-ring
Quick Start Guide February 2020
6 Rosemount 5408 Level Transmitter

4 Mount the transmitter
4.1 Mount the threaded version
Procedure
1. Remove the lock nut.
2. Mount the O-ring.
3. Mount the antenna adapter on the mounting flange plate. Ensure the
antenna adapter fits tightly to the mounting flange plate.
B
A
A. Ø 3.98 ± 0.02 in. (Ø 101 ± 0.6 mm) or G 3½-in.
B. Max. 0.59 in. (15 mm)
February 2020 Quick Start Guide
Quick Start Guide 7

4. Remove the M20 adapter and visually inspect the O-rings for damage
and dirt.
5. Carefully insert the antenna.
6. Secure the antenna.
27 mm
Torque 180 in-lb (20 N-m)
Quick Start Guide February 2020
8 Rosemount 5408 Level Transmitter

7. Tighten the set screw.
H2 mm
Torque 5 in-lb (0.5 N-m)
8. Position the antenna assembly onto the mounting frame.
Example
Deck/platform mounted
9. Tighten the bolts and nuts.
It is recommended that insulating bushes are fitted to the mounting
bolts.
February 2020 Quick Start Guide
Quick Start Guide 9

Postrequisites
1. Adjust the inclination of the antenna (see Adjust the inclination of
the antenna).
2. Plug and seal the air purge entry (see Plug and seal the air purge
entry).
Quick Start Guide February 2020
10 Rosemount 5408 Level Transmitter

5 Adjust the inclination of the antenna
Prerequisites
WARNING
Contents may be under pressure.
•Do not loosen the M8 screws while in operation. Attempting to do so
may release pressurized gases, resulting in serious injury or death.
Procedure
1. Loosen the M8 screws until the antenna can rotate smoothly.
H6 mm
2. Rotate the antenna so the air purge connection is directed toward
the host platform/structure.
February 2020 Quick Start Guide
Quick Start Guide 11

3. Place the supplied circular level on top of the antenna assembly.
4. Adjust the inclination of the antenna.
5. Gradually tighten the M8 screws.
H6 mm
Torque 65 in-lb (7 N-m)
Quick Start Guide February 2020
12 Rosemount 5408 Level Transmitter

6. Remove the circular level.
7. Mount the transmitter head.
Align the marking on the sensor module with the air purge
connection.
Torque 355 in-lb (40 N-m)
60 mm
36 mm
February 2020 Quick Start Guide
Quick Start Guide 13

6 Plug and seal the air purge entry
Procedure
Plug and seal the entry with the supplied blind plug and bonded seal.
17 mm
Torque 180 in-lb (20 N-m)
Quick Start Guide February 2020
14 Rosemount 5408 Level Transmitter

7 Adjust display orientation (optional)
To improve field access to wiring or to better view the optional LCD display:
Prerequisites
Note
In high vibration applications, the transmitter housing must be fully
engaged into the sensor module to meet the vibration test specifications.
This is achieved by rotating the transmitter housing clockwise to thread
limit.
Procedure
1. Loosen the set screw until the transmitter housing can rotate
smoothly.
2. First, rotate the housing clockwise to the desired location. If the
desired location cannot be achieved due to thread limit, rotate the
housing counterclockwise to the desired location (up to 360° from
thread limit).
3. Re-tighten the set screw.
Figure 7-1: Rotate the Transmitter Housing
Torque 30 in-lb (3 N-m)
H3/32 in.
February 2020 Quick Start Guide
Quick Start Guide 15

8 Prepare the electrical connections
8.1 Cable selection
RS-485 bus Use shielded twisted pair wiring with a characteristic
impedance of 120 Ω (typically 24 AWG).
Power
supply
Use 24-14 AWG wire. Twisted pairs and shielded wiring are
recommended for environments with high EMI
(electromagnetic interference).
Use wire rated at least 5 °C above maximum ambient temperature.
8.2 Cable gland/conduit
For explosion-proof/flameproof installations, only use cable glands or
conduit entry devices certified explosion-proof or flameproof.
8.3 Grounding
Make sure grounding is done according to national and local electrical
codes. Failure to do so may impair the protection provided by the
equipment.
Transmitter housing
The most effective grounding method is direct connection to earth ground
with minimal impedance. There are two grounding screw connections
provided (see Figure 8-1).
Figure 8-1: Ground Screws
$%
A. Internal ground screw
B. External ground screw
Cable shield grounding
Make sure the instrument cable shield is:
•Trimmed close and insulated from touching the transmitter housing.
•Connected to a good earth ground at the power supply end.
Quick Start Guide February 2020
16 Rosemount 5408 Level Transmitter

Figure 8-2: Cable Shield
C
C
B
A. Insulate shield and drain wire
B. Minimize distance
C. Connect drain wire to a good earth ground
Note
Do not ground the shield and its drain wire at the transmitter. If the cable
shield touches the transmitter housing, it can create ground loops and
interfere with communications.
Common signal reference ground for RS-485
Best practice is to connect a third reference wire to the "COM" terminal
(common signal reference ground).
If a common reference wire is not used, then the "COM" terminal should be
connected to the “–“ power terminal. The common mode difference
between the host RS-485 and the negative power supply must be between
-7 V and +12 V.
8.4 Power supply
The transmitter operates on 9-36 Vdc at the transmitter terminals.
February 2020 Quick Start Guide
Quick Start Guide 17

8.5 Wiring diagram
Figure 8-3: Modbus® RS-485 Communication
H
I
J
G
F
A
B
D
120
-
+
E C
D
MA
MB
COM
-
+
A. "A" line
B. "B" line
C. Modbus RS-485 host
D. Common signal reference ground
E. Power supply
F. Modbus RS-485 B connection (RX/TX+)(1)
G. Modbus RS-485 A connection (RX/TX-)(1)
H. Positive power input terminal
I. Negative power input terminal
J. Built-in 120 Ω termination resistor (connect jumper if last device on the
bus)
(1) The designation of the connectors do not follow the EIA-485 standard, which states
that RX/TX- should be referred to as 'A' and RX/TX+ as 'B'.
Quick Start Guide February 2020
18 Rosemount 5408 Level Transmitter

9 Connect wiring and power up
Procedure
1. Verify the power supply is disconnected.
2. Remove the cover.
3. Remove the plastic plugs.
4. Pull the cable through the cable gland/conduit. (2)
Identification of thread size and type:
(2) Unless marked, the conduit/cable entries in the transmitter housing use a ½–14 NPT
thread form.
February 2020 Quick Start Guide
Quick Start Guide 19

5. Connect the cable wires (see Wiring diagram).
Torque 7 in-lb (0.8 N-m)
6. Ensure proper grounding (see Grounding).
7. Tighten the cable gland.
Apply PTFE tape or other sealant to the threads.
Note
Make sure to arrange the wiring with a drip loop.
8. Seal any unused ports with the enclosed metal plug.
Apply PTFE tape or other sealant to the threads.
Quick Start Guide February 2020
20 Rosemount 5408 Level Transmitter