Emerson Rosemount 8732EM User manual

Reference manual
00809-0100-4444, Rev AF
December 2017
Rosemount® 8732EM Transmitter with HART
Protocol Reference Manual

Contents
Chapter 1 Safety messages ............................................................................................................ 1
Chapter 2 Introduction .................................................................................................................. 5
2.1 System description ...................................................................................................................... 5
2.2 Product recycling/disposal ...........................................................................................................7
Chapter 3 Sensor Installation ......................................................................................................... 9
3.1 Handling and Lifting Safety ..........................................................................................................9
3.2 Location and Position ................................................................................................................ 10
3.3 Sensor Installation ..................................................................................................................... 12
3.4 Process reference connection ....................................................................................................20
Chapter 4 Remote Transmitter Installation .................................................................................. 25
4.1 Pre-installation .......................................................................................................................... 25
4.2 Transmitter symbols ..................................................................................................................28
4.3 Mounting .................................................................................................................................. 28
4.4 Wiring ....................................................................................................................................... 29
Chapter 5 Basic Configuration ......................................................................................................45
5.1 Cover jam screw ........................................................................................................................ 45
5.2 Basic Setup ................................................................................................................................ 45
5.3 Local operator interface (LOI) .................................................................................................... 46
5.4 Field Communicator interface ................................................................................................... 46
5.5 Measurement units ................................................................................................................... 47
Chapter 6 Advanced installation details ....................................................................................... 49
6.1 Hardware switches .................................................................................................................... 49
6.2 Additional loops ........................................................................................................................ 52
6.3 Coil housing configuration .........................................................................................................62
Chapter 7 Operation .................................................................................................................... 69
7.1 Introduction .............................................................................................................................. 69
7.2 Local operator interface (LOI) .................................................................................................... 69
7.3 Field Communicator interface ................................................................................................... 79
Chapter 8 Advanced Configuration Functionality ......................................................................... 87
8.1 Introduction .............................................................................................................................. 87
8.2 Configure outputs ..................................................................................................................... 87
8.3 Configure HART .......................................................................................................................102
8.4 Configure LOI .......................................................................................................................... 106
8.5 Additional parameters .............................................................................................................107
8.6 Configure special units ............................................................................................................ 109
Chapter 9 Advanced Diagnostics Configuration ..........................................................................111
9.1 Introduction ............................................................................................................................ 111
9.2 Licensing and enabling ............................................................................................................ 112
9.3 Tunable empty pipe detection .................................................................................................113
9.4 Electronics temperature .......................................................................................................... 115
9.5 Ground/wiring fault detection ................................................................................................. 115
9.6 High process noise detection ...................................................................................................116
9.7 Coated electrode detection .....................................................................................................117
Contents
Reference manual i

9.8 4-20 mA loop verification ........................................................................................................ 119
9.9 SMART™ Meter Verification ......................................................................................................120
9.10 Run manual SMART Meter Verification .................................................................................... 123
9.11 Continuous SMART Meter Verification .....................................................................................124
9.12 SMART Meter Verification test results ......................................................................................125
9.13 SMART Meter Verification measurements ............................................................................... 127
9.14 Optimizing the SMART Meter Verification ............................................................................... 129
Chapter 10 Digital Signal Processing ............................................................................................ 133
10.1 Introduction ............................................................................................................................ 133
10.2 Safety messages ......................................................................................................................133
10.3 Process noise profiles .............................................................................................................. 134
10.4 High process noise diagnostic ..................................................................................................135
10.5 Optimizing flow reading in noisy applications ..........................................................................135
10.6 Explanation of signal processing algorithm ..............................................................................138
Chapter 11 Maintenance ..............................................................................................................141
11.1 Introduction ............................................................................................................................ 141
11.2 Safety information ...................................................................................................................141
11.3 Installing a Local Operator Interface (LOI) ................................................................................ 142
11.4 Replacing 8732EM electronics stack ........................................................................................ 143
11.5 Replacing a socket module/terminal block .............................................................................. 145
11.6 Trims ....................................................................................................................................... 149
11.7 Review .....................................................................................................................................151
Chapter 12 Troubleshooting ........................................................................................................ 153
12.1 Introduction ............................................................................................................................ 153
12.2 Safety information ...................................................................................................................154
12.3 Installation check and guide .................................................................................................... 154
12.4 Diagnostic messages ...............................................................................................................156
12.5 Basic troubleshooting ..............................................................................................................166
12.6 Sensor troubleshooting ........................................................................................................... 170
12.7 Installed sensor tests ............................................................................................................... 173
12.8 Uninstalled sensor tests ...........................................................................................................175
12.9 Technical support ....................................................................................................................177
12.10 Service .....................................................................................................................................178
Appendices and reference
Appendix A Product Specifications ................................................................................................179
A.1 Rosemount 8700M Flowmeter Platform specifications ...........................................................179
A.2 Transmitter specifications ....................................................................................................... 184
A.3 8705-M Flanged Sensor Specifications .....................................................................................194
A.4 8711-M/L Wafer Sensor Specifications .....................................................................................199
A.5 8721 Hygienic (Sanitary) Sensor Specifications ........................................................................202
Appendix B Product Certifications ................................................................................................ 207
Appendix C Wiring Diagrams ........................................................................................................209
C.1 Wiring sensor to transmitter ....................................................................................................210
C.2 775 Smart Wireless THUM™ Adapter wiring diagrams ..............................................................212
C.3 475 Field Communicator wiring diagrams ............................................................................... 214
Appendix D Implementing a Universal Transmitter ....................................................................... 217
Contents
ii Rosemount® 8732EM Transmitter with HART Protocol Reference Manual

D.1 Safety messages ......................................................................................................................217
D.2 Universal capability ..................................................................................................................218
D.3 Three step process ...................................................................................................................218
D.4 Wiring the universal transmitter .............................................................................................. 219
D.5 Rosemount sensors ................................................................................................................. 219
D.6 Brooks sensors .........................................................................................................................223
D.7 Endress and Hauser sensors .....................................................................................................225
D.8 Fischer and Porter sensors ....................................................................................................... 226
D.9 Foxboro sensors ...................................................................................................................... 233
D.10 Kent Veriflux VTC sensor ..........................................................................................................237
D.11 Kent sensors ............................................................................................................................239
D.12 Krohne sensors ........................................................................................................................240
D.13 Taylor sensors ..........................................................................................................................241
D.14 Yamatake Honeywell sensors .................................................................................................. 243
D.15 Yokogawa sensors ...................................................................................................................244
D.16 Generic manufacturer sensor to 8732 Transmitter .................................................................. 246
Contents
Reference manual iii

Contents
iv Rosemount® 8732EM Transmitter with HART Protocol Reference Manual

1 Safety messages
WARNING!
General hazards. Failure to follow these instructions could result in death or serious injury.
•Read this manual before working with the product. For personal and system safety, and
for optimum product performance, make sure you thoroughly understand the contents
before installing, using, or maintaining this product.
•Installation and servicing instructions are for use by qualified personnel only. Do not
perform any servicing other than that contained in the operating instructions, unless
qualified.
•Verify the installation is completed safely and is consistent with the operating
environment.
•Do not substitute factory components with non-factory compenents. Substitution of
components may impair Intrinsic Safety.
•Do not perform any services other than those contained in this manual.
•Process leaks may result in death or serious injury.
•Mishandling products exposed to a hazardous substance may result in death or serious
injury.
•The electrode compartment may contain line pressure; it must be depressurized before
the cover is removed.
•If the product being returned was exposed to a hazardous substance as defined by
OSHA, a copy of the required Material Safety Data Sheet (MSDS) for each hazardous
substance identified must be included with the returned goods.
•The products described in this document are NOT designed for nuclear-qualified
applications. Using non-nuclear qualified products in applications that require nuclear-
qualified hardware or products may cause inaccurate readings. For information on
Rosemount nuclear-qualified products, contact your local Emerson Process
Management Sales Representative.
Safety messages
Reference manual 1

WARNING!
Explosion hazards. Failure to follow these instructions could cause an explosion, resulting in
death or serious injury.
•If installed in explosive atmospheres [hazardous areas, classified areas, or an “Ex”
environment], it must be assured that the device certification and installation
techniques are suitable for that particular environment.
•Do not remove transmitter covers in explosive atmospheres when the circuit is live.
Both transmitter covers must be fully engaged to meet explosion-proof requirements.
•Do not disconnect equipment when a flammable or combustible atmosphere is present.
•Before connecting a HART-based communicator in an explosive atmosphere, make sure
the instruments in the loop are installed in accordance with intrinsically safe or non-
incendive field wiring practices.
•Do not connect a Rosemount transmitter to a non-Rosemount sensor that is located in
an explosive atmosphere. The transmitter has not been evaluated for use with other
manufacturers' magnetic flowmeter sensors in hazardous (Ex or Classified) areas.
Special care should be taken by the end-user and installer to ensure the transmitter
meets the safety and performance requirements of the other manufacturer’s
equipment.
•Follow national, local, and plant standards to properly earth ground the transmitter and
sensor. The earth ground must be separate from the process reference ground.
•Rosemount Magnetic Flowmeters ordered with non-standard paint options or non-
metallic labels may be subject to electrostatic discharge. To avoid electrostatic charge
build-up, do not rub the flowmeter with a dry cloth or clean with solvents.
WARNING!
Electrical hazards. Failure to follow these instructions could cause damaging and unsafe
discharge of electricity, resulting in death or serious injury.
•Follow national, local, and plant standards to properly earth ground the transmitter and
sensor. The earth ground must be separate from the process reference ground.
•Disconnect power before servicing circuits.
•Allow ten minutes for charge to dissipate prior to removing electronics compartment
cover. The electronics may store energy in this period immediately after power is
removed.
•Avoid contact with leads and terminals. High voltage that may be present on leads could
cause electrical shock.
•Rosemount Magnetic Flowmeters ordered with non-standard paint options or non-
metallic labels may be subject to electrostatic discharge. To avoid electrostatic charge
build-up, do not rub the flowmeter with a dry cloth or clean with solvents.
Safety messages
2Rosemount® 8732EM Transmitter with HART Protocol Reference Manual

NOTICE
Damage hazards. Failure to follow these instructions could resulting damage or destruction of
equipment.
•The sensor liner is vulnerable to handling damage. Never place anything through the
sensor for the purpose of lifting or gaining leverage. Liner damage may render the
sensor inoperable.
•Metallic or spiral-wound gaskets should not be used as they will damage the liner face of
the sensor. If spiral wound or metallic gaskets are required for the application, lining
protectors must be used. If frequent removal is anticipated, take precautions to protect
the liner ends. Short spool pieces attached to the sensor ends are often used for
protection.
•Correct flange bolt tightening is crucial for proper sensor operation and life. All bolts
must be tightened in the proper sequence to the specified torque specifications. Failure
to observe these instructions could result in severe damage to the sensor lining and
possible sensor replacement.
•In cases where high voltage/high current are present near the meter installation, ensure
proper protection methods are followed to prevent stray electricity from passing
through the meter. Failure to adequately protect the meter could result in damage to
the transmitter and lead to meter failure.
•Completely remove all electrical connections from both sensor and transmitter prior to
welding on the pipe. For maximum protection of the sensor, consider removing it from
the pipeline.
•Do not connect mains or line power to the magnetic flowtube sensor or to the
transmitter coil excitation circuit.
Safety messages
Reference manual 3

Safety messages
4Rosemount® 8732EM Transmitter with HART Protocol Reference Manual

2 Introduction
Topics covered in this chapter:
•System description
•Product recycling/disposal
2.1 System description
The 8700M Magnetic Flowmeter Platform consists of a sensor and a transmitter. The
sensor is installed in-line with the process piping; the transmitter can be integrally
mounted or remotely mounted to the sensor.
Intergral field mount transmitterFigure 2-1:
Remote field mount transmitterFigure 2-2:
There are three Rosemount® flow sensors available.(1)
(1) Also available for use with 8707 High Signal sensor with dual calibration (option code D2).
Introduction
Reference manual 5

8705 flanged sensorFigure 2-3:
8711 wafer sensorFigure 2-4:
8721 hygienic sensorFigure 2-5:
The flow sensor contains two magnetic coils located on opposite sides of the sensor. Two
electrodes, located perpendicular to the coils and opposite each other, make contact with
the liquid. The transmitter energizes the coils and creates a magnetic field. A conductive
liquid moving through the magnetic field generates an induced voltage at the electrodes.
This voltage is proportional to the flow velocity. The transmitter converts the voltage
detected by the electrodes into a flow reading. A cross-sectional view is show in Figure 2-6.
Introduction
6Rosemount® 8732EM Transmitter with HART Protocol Reference Manual

8705 Cross SectionFigure 2-6:
2.2 Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration and disposed of
in accordance with local and national legislation/regulations.
Introduction
Reference manual 7

Introduction
8Rosemount® 8732EM Transmitter with HART Protocol Reference Manual

3 Sensor Installation
Topics covered in this chapter:
•Handling and Lifting Safety
•Location and Position
•Sensor Installation
•Process reference connection
This chapter provides instructions for handling and installing the flow sensor with or
without an integrally mounted transmitter.
Related information
Remote Transmitter Installation
3.1 Handling and Lifting Safety
CAUTION!
To reduce the risk of personal injury or damage to equipment, follow all lifting and handling
instructions.
•Handle all parts carefully to prevent damage. Whenever possible, transport the system
to the installation site in the original shipping container.
•PTFE-lined sensors are shipped with end covers that protect it from both mechanical
damage and normal unrestrained distortion. Remove the end covers just before
installation.
•Keep the shipping plugs in the conduit ports until you are ready to connect and seal
them. Appropriate care should be taken to prevent water ingress.
•The sensor should be supported by the pipeline. Pipe supports are recommended on
both the inlet and outlet sides of the sensor pipeline. There should be no additional
support attached to the sensor.
•Use proper PPE (Personal Protection Equipment) including safety glasses and steel toed
shoes.
•Do not lift the meter by holding the electronics housing or junction box.
•The sensor liner is vulnerable to handling damage. Never place anything through the
sensor for the purpose of lifting or gaining leverage. Liner damage can render the sensor
useless.
•Do not drop the device from any height.
Sensor Installation
Reference manual 9

3.2 Location and Position
3.2.1 Environmental considerations
To ensure maximum transmitter life, avoid extreme temperatures and excessive vibration.
Typical problem areas include the following:
•High-vibration lines with integrally mounted transmitters
•Tropical/desert installations in direct sunlight
•Outdoor installations in arctic climates
Remote mounted transmitters may be installed in the control room to protect the
electronics from the harsh environment and to provide easy access for configuration or
service.
3.2.2 Upstream and downstream piping
To ensure specified accuracy over widely varying process conditions, install the sensor with
a minimum of five straight pipe diameters upstream and two pipe diameters downstream
from the electrode plane.
Upstream and downstream straight pipe diametersFigure 3-1:
A. Five pipe diameters (upstream)
B. Two pipe diameters (downstream)
C. Flow direction
Installations with reduced upstream and downstream straight runs are possible. In
reduced straight run installations, the meter may not meet absolute accuracy
specifications. Reported flow rates will still be highly repeatable.
3.2.3 Flow direction
The sensor should be mounted so that the arrow points in the direction of flow.
Sensor Installation
10 Rosemount® 8732EM Transmitter with HART Protocol Reference Manual

Flow direction arrowFigure 3-2:
3.2.4 Sensor piping location and orientation
The sensor should be installed in a location that ensures it remains full during operation.
Depending on where it is installed, orientation must also be considered.
•Vertical installation with upward process fluid flow keeps the cross-sectional area
full, regardless of flow rate.
•Horizontal installation should be restricted to low piping sections that are normally
full.
Sensor orientationFigure 3-3:
A. Flow direction
Sensor Installation
Reference manual 11

3.2.5 Electrode orientation
The electrodes in the sensor are properly oriented when the two measurement electrodes
are in the 3 and 9 o’clock positions or within 45 degrees from the horizontal, as shown on
the left side of Figure 3-4. Avoid any mounting orientation that positions the top of the
sensor at 90 degrees from the vertical position as shown on the right of the Electrode
Orientation figure.
Electrode orientationFigure 3-4:
A. Correct orientation
B. Incorrect orientation
The sensor may require a specific orientation to comply with Hazardous Area T-code
rating. Refer to the approrpirate reference manual for any potential restrictions.
3.3 Sensor Installation
3.3.1 Flanged sensors
Gaskets
The sensor requires a gasket at each process connection. The gasket material must be
compatible with the process fluid and operating conditions. Gaskets are required on each
side of a grounding ring (see Figure 3-5). All other applications (including sensors with
lining protectors or a grounding electrode) require only one gasket on each process
connection.
Sensor Installation
12 Rosemount® 8732EM Transmitter with HART Protocol Reference Manual

Note
Metallic or spiral-wound gaskets should not be used as they will damage the liner face of the sensor.
If spiral wound or metallic gaskets are required for the application, lining protectors must be used.
Gasket placement for flanged sensorsFigure 3-5:
A. Grounding ring and gasket (optional)
B. Customer-supplied gasket
Bolts
Note
Do not bolt one side at a time. Tighten both sides simultaneously. Example:
1. Snug upstream
2. Snug downstream
3. Tighten upstream
4. Tighten downstream
Do not snug and tighten the upstream side and then snug and tighten the downstream side. Failure
to alternate between the upstream and downstream flanges when tightening bolts may result in
liner damage.
Suggested torque values by sensor line size and liner type are listed in Table 3-2 for ASME
B16.5 flanges and Table 3-3 or Table 3-4 for EN flanges. Consult the factory if the flange
rating of the sensor is not listed. Tighten flange bolts on the upstream side of the sensor in
the incremental sequence shown in Figure 3-6 to 20% of the suggested torque values.
Repeat the process on the downstream side of the sensor. For sensors with greater or
fewer flange bolts, tighten the bolts in a similar crosswise sequence. Repeat this entire
tightening sequence at 40%, 60%, 80%, and 100% of the suggested torque values.
Sensor Installation
Reference manual 13

If leakage occurs at the suggested torque values, the bolts can be tightened in additional
10% increments until the joint stops leaking, or until the measured torque value reaches
the maximum torque value of the bolts. Practical consideration for the integrity of the liner
often leads to distinct torque values to stop leakage due to the unique combinations of
flanges, bolts, gaskets, and sensor liner material.
Check for leaks at the flanges after tightening the bolts. Failure to use the correct
tightening methods can result in severe damage. While under pressure, sensor materials
may deform over time and require a second tightening 24 hours after the initial
installation.
Flange bolt torquing sequenceFigure 3-6:
Prior to installation, identify the lining material of the flow sensor to ensure the suggested
torque values are applied.
Lining materialTable 3-1:
Fluoropolymer liners Other liners
T - PTFE P - Polyurethane
F - ETFE N - Neoprene
A - PFA L - Linatex (Natural Rubber)
K - PFA+ D - Adiprene
Suggested flange bolt torque values for Rosemount 8705 (ASME)Table 3-2:
Size
Code Line Size
Fluoropolymer liners Other liners
Class 150
(pound-feet)
Class 300
(pound-feet)
Class 150
(pound-feet)
Class 300
(pound feet)
005 0.5-in. (15 mm) 8 8 N/A N /A
010 1-in. (25 mm) 8 12 6 10
015 1.5-in. (40 mm) 13 25 7 18
020 2-in. (50 mm) 19 17 14 11
Sensor Installation
14 Rosemount® 8732EM Transmitter with HART Protocol Reference Manual