EMKO RS Pro ESM-4400 User manual

ESM-4400 48x48 1/16 DIN Process Indicator
- 4
(TC, RTD, mV , V , mA )
- Dual or Multi Point Calibration for oltage / Current Input
- Retransmission of Process Value or Process Control by Using
0/4...20 mA Current Output Module
- Hardware Configuration With Output Modules
Z Z Z
Z
Z
V
- Programmable Alarm Functions
digits Process (PV) Display
- Universal Process Input
- Smart Output Module System
- RS-232 (standard) or RS-485 (optional) Serial Communication
With Modbus RTU Protocol
ESM-4400 48 x 48 1/16 DIN
Universal Input Process Indicator with Smart
Output Module System
Instruction Manual. ENG ESM-4400 02 V02 03/05

2
Instruction manual of ESM-4400 Process Indicator consists of two main sections.
Explanation of these sections are below. Also, there are other sections which include order
information and technical specifications of the device. All titles and page numbers in instruction
manual are in “ ” section. User can reach to any title with section number.
In this section, physical dimensions of the device, panel mounting, electrical wiring,
module mounting in the device, physical and electrical installation of the device to the system are
explained.
In this section, user interface of the device, how to access to the parameters, description of
parameters are explained.
CONTENTS
Installation:
Operation and Parameters:
Also in these sections, there are warnings to prevent serious injury while doing the
physical and electrical mounting or using the device.
Explanation of the symbols which are used in these sections are given below.
This symbol is used to determine the dangerous situations as a result of an electric
shock. User must pay attention to these warnings definitely.
a
cThis symbol is used for safety warnings. User must pay attention to these
warnings.
In parameters section, for making relevant parameters to be active, determined
module must be installed to Module-1 or Module-2 socket.
This symbol is used to determine the important notes about functions and usage of
the device.
ABOUT INSTRUCTION MANUAL
i

1.PREFACE............................................................................................................................................
2.INSTALLATION....................................................................................................................................
3.ELECTRICAL WIRINGS......................................................................................................................
4.DEFINITIONS AND SPECIFICATIONS OF MODULES......................................................................
5.CONNECTION TERMINALS OF OUTPUT MODULES AND CONNECTION WIRINGS....................
6.CONNECTIONS FOR RS-232 / RS-485 SERIAL COMMUNICATION................................................
7.DEFINITION OF FRONT PANEL AND ACCESSING TO THE PARAMETERS..................................
1.1 GENERAL SPECIFICATIONS
1.2 ORDERING INFORMATION
1.3 WARRANTY
1.4 MAINTENANCE
2.1 GENERAL DESCRIPTION
2.2 DIMENSIONS
2.3 PANEL CUT-OUT
2.4 ENVIRONMENTAL RATINGS
2.5 PANEL MOUNTING
2.6 INSTALLATION FIXING CLAMP
2.7 REMOVING FROM THE PANEL
3.1 TERMINAL LAYOUT AND CONNECTION INSTRUCTION
3.2 ELECTRICAL WIRING DIAGRAM
3.3 SUPPLY VOLTAGE INPUT CONNECTION OF THE DEVICE
3.4 PROCESS INPUT CONNECTION
3.4.1 TC (THERMOCOUPLE) CONNECTION
3.4.2 RTD CONNECTION
3.4.3 PROCESS INPUT CONNECTION OF SERIAL TRANSMITTERS WITH CURRENT
OUTPUT (LOOP POWERED)
3.4.4 PROCESS INPUT CONNECTION OF 3-WIRE TRANSMITTERS WITH CURRENT
OUTPUT
3.4.5 CONNECTION OF TRANSMITTERS WITH VOLTAGE OUTPUT TO PROCESS
INPUT
3.5 RELAY OUTPUT CONNECTION
3.6 GALVANIC ISOLATION TEST VALUES OF ESM-4400 PROCESS INDICATOR AND
OUTPUT MODULES
4.1 OUTPUT MODULES
4.1.1 EMO-400 RELAY OUTPUT MODULE
4.1.2 EMO-410 SSR DRIVER OUTPUT MODULE
4.1.3 EMO-420 DIGITAL (TRANSISTOR) OUTPUT MODULE
4.1.4 EMO-430 0/4 ...20mA CURRENT OUTPUT MODULE
4.2 INSTALLING AND PULLING OUT OUTPUT MODULES
4.3 TO STICK OUTPUT MODULES’ LABELS TO THE DEVICE
5.1 CONNECTION WIRINGS FOR OUTPUT MODULES
5.1.1 EMO-400 RELAY OUTPUT MODULE CONNECTION
5.1.2 EMO-410 SSR DRIVER OUTPUT MODULE CONNECTION
5.1.3 EMO-420 DIGITAL (TRANSISTOR) OUTPUT MODULE CONNECTION
5.1.4 EMO-430 0/4 ...20mA CURRENT OUTPUT MODULE CONNECTION
5.1.5 TO GET 0...10V WITH EMO-430 0/4 ...20mA CURRENT OUTPUT MODULE
6.1 CABLE CONNECTION BETWEEN RS-232 TERMINAL OF THE DEVICE AND PC
6.2 CONNECTION FOR RS-485 SERIAL COMMUNICATION
6.3 INSTALLING RS-232 / RS-485 SERIAL COMMUNICATION MODULES TO THE
DEVICE
7.1 DEFINITION OF FRONT PANEL
7.2 OBSERVATION OF OPTIONAL MODULES AND SOFTWARE REVISION ON THE
DISPLAYS
7.3 ADJUSTMENT OF ALARM SET VALUES
7.4 ACCESSING TO THE TECHNICIAN MENU
7.5 CHANGING AND SAVING PARAMETERS
Z
Z
Z Z
CONTENTS
3
Page 6
Page 27
Page 21
Page 14
Page 9
Page 29
Page 32

8.PARAMETERS.....................................................................................................................................
9.FAILURE MESSAGES IN ESM-4400 PROCESS INDICATORS........................................................
10.SPECIFICATIONS..............................................................................................................................
8.1 ALARM SET PARAMETERS
8.2 TECHNICIAN PARAMETERS
8.2.1 PROCESS INPUT TYPE AND RELEVANT PARAMETERS WITH PROCESS INPUT
8.2.2 MODULE-1 CONFIGURATION PARAMETERS
8.2.3 MODULE-2 CONFIGURATION PARAMETERS
8.2.4 OUTPUT-3 CONFIGURATION PARAMETERS
8.2.5 GENERAL PARAMETERS
8.2.6 PARAMETERS FOR CONFIGURATION OF SERIAL COMMUNICATION
8.2.7 TECHNICIAN PASSWORD
4
Page 63
Page 49
Page 65

5
Manufacturer Company Name : Emko Elektronik A.S.
Manufacturer Company Address: DOSAB, Karanfil Sokak, No:6, 16369 Bursa, Turkiye
The manufacturer hereby declares that the product conforms to the following
standards and conditions.
Product Name : Process Indicator
Model Number : ESM-4400
Type Number : ESM-4400
Product Category : Electrical equipment for measurement, control and
laboratory use
Conforms to the following directives :
73 / 23 / EEC The Low Voltage Directive as amended by 93 / 68 / EEC
89 / 336 / EEC The Electromagnetic Compatibility Directive
Has been designed and manufactured according to the following specifications
EN 61000-6-4:2001 EMC Generic Emission Standard for the Industrial Environment
EN 61000-6-2:2001 EMC Generic Immunity Standard for the Industrial Environment
EN 61010-1:2001 Safety Requirements for electrical equipment for measurement,
control and laboratory use
EU DECLARATION OF CONFORMITY

1.Preface
Output Module-1
Process Input
Power Supply
Input
Optional
1.1 General Specifications
ESM-4400
Optional
Optional
Standard
Standard
Alarm Output
Retransmission Output
Alarm Output
Output Module-2
Output-3(Relay Output)
Serial Communication RS-232 Baud Rate from 1200-19200
Modbus RTU Protocol
RS-485
6
Standart
Universal Process Input
TC, RTD, Voltage/CurrentZ
Universal Supply Input
100-240 V , 50/60HzV
Low Voltage (optional)
Supply Input
24V 50/60Hz, 24V ,
12V
V Z
Z
Relay, SSR Driver ,
Digital (Transistor) ,
Current Output Module
ESM series process indicators are designed for measuring temperature and any process
value.They can be used in many applications with their universal process input, alarm functions
and serial communication unit.
Some application fields which they are used are below:
Glass
Plastic
Petro-Chemistry
Textile
Automative
Machine production industries
Application Fields

ESM-4400 (48x48 1/16 DIN)
Supply Voltage
100-240V (- ) 50/60HzV15%;+10%
24 V (- 50/60Hz 24V (-V Z15%;+10%) 15%;+10%)
12 V (-Z15%;+10%)
A
A
1
20
1
00
00
01
01
02
02
03
03
04
04
0
1
2
Configurable(Table-1) Table-1
Relay Output
None -
None
Relay Output Module EMO-400
EMO-400
Relay Output Module
SSR Driver Output Module EMO-410
EMO-410
SSR Driver Output Module
Digital (Transistor) Output Module EMO-420
EMO-420
Digital (Transistor) Output Module
EMO-430
EMO-430
None
RS-232
RS-485
2
6
BC D E FG HI /
/
U V W Z/
/
Input Type
Output-1
Module-1 Product Code
Module-2
Serial Communication
ScaleBC
E
FG
HI
D
-
Product Code
-
EMC-400
EMC-410
Product Code
1.2 Ordering Information
1
Customer (Maximum 240V (- ))50/60HzV15%;+10% 9
7
Current Output Module ( 0/4 ...20 mA )Z
Current Output Module ( 0/4 ...20 mA )ZcV
Z
W
Symbol means Vac,
Symbol means Vdc
Symbol means Vac and Vdc
41
42
43
44
45
0...50 mVZ
0...5 VZ
0...10 VZ
0...20 mAZ
4...20 mAZ
-1999
-1999
-1999
-1999
-1999
9999
9999
9999
9999
9999
Input Type ( Voltage and Current)ZScaleBC
Table-1
21
39
40
22
23
25
27
27
29
31
33
35
37
24
26
28
28
30
32
34
36
38
L ,Fe Const DIN43710
PT 100 , IEC751(ITS90)
PT 100 , IEC751(ITS90)
L ,Fe Const DIN43710
J ,Fe CuNi IEC584.1(ITS90)
K ,NiCr Ni IEC584.1(ITS90)
R ,Pt13%Rh Pt IEC584.1(ITS90)
S ,Pt10%Rh Pt IEC584.1(ITS90)
T ,Cu CuNi IEC584.1(ITS90)
B ,Pt30%Rh Pt6%Rh IEC584.1(ITS90)
E ,NiCr CuNi IEC584.1(ITS90)
N ,Nicrosil Nisil IEC584.1(ITS90)
C , (ITS90)
R ,Pt13%Rh Pt IEC584.1(ITS90)
S ,Pt10%Rh Pt IEC584.1(ITS90)
T ,Cu CuNi IEC584.1(ITS90)
B ,Pt30%Rh Pt6%Rh IEC584.1(ITS90)
E ,NiCr CuNi IEC584.1(ITS90)
N ,Nicrosil Nisil IEC584.1(ITS90)
C , (ITS90)
J ,Fe CuNi IEC584.1(ITS90)
K ,NiCr Ni IEC584.1(ITS90)
-100°C,850°C
-200°C,650°C
-199.9°C,650.0°C
-100.0°C,850.0°C
-200°C,900°C
-200°C,1300°C
0°C,1700°C
0°C,1700°C
-200°C,400°C
44°C,1800°C
-150°C,700°C
-200°C,1300°C
0°C,2300°C
-199.9°C,900.0°C
-199.9°C,999.9°C
0.0°C,999.9°C
0.0°C,999.9°C
-199.9°C,400.0°C
44.0°C,999.9°C
-150.0°C,700.0°C
-199.9°C,999.9°C
0.0°C,999.9°C
-148°F ,1562°F
-328°F,1202°F
-199.9°F,999.9°F
-148.0°F,999.9°F
-328°F,1652°F
-328°F,2372°F
32°F,3092°F
32°F,3092°F
-328°F,752°F
111°F,3272°F
-238°F,1292°F
-328°F,2372°F
32°F,3261°F
-199.9°F,999.9°F
-199.9°F,999.9°F
32.0°F,999.9°F
32.0°F,999.9°F
-199.9°F,752.0°F
111.0°F,999.9°F
-199.9°F,999.9°F
-199.9°F,999.9°F
32.0°F,999.9°F
Input Type(TC)
Input Type(RTD)
Scale(°C)
Scale(°C)
Scale(°F)
Scale(°F)
BC
BC
All order information of ESM-4400 are
given on the table at left. User may form
appropriate device configuration from
information and codes that at the table and
convert it to the ordering codes.
Firstly, supply voltage then output
modules and other specifications must be
determined. Please fill the order code blanks
according to your needs.
Please contact us, if your needs are
out of the standards.
EMO-410, EMO-420 and EMC-
410 modules can not be used in
12V type.Z
i

8
1.3 Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.
1.4 Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.

9
In package ,
- One piece unit
- One piece mounting clamp
- One piece instruction manual
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified
mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power
off the system and separate the electrical connection of the device from the system.
The unit is normally supplied without a power switch or a fuse. Use power switch and fuse
as required.
Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble
with the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may
results in malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres.
During the equipment is putted in hole on the metal panel while mechanical installation
some metal burrs can cause injury on hands, you must be careful.
Montage of the product on a system must be done with it’s mounting clamp. Do not do the
montage of the device with inappropriate mounting clamp. Be sure that device will not fall
while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this
instruction manual.
Before beginning installation of this product, please read the instruction
manual and warnings below carefully.
2.Installation
c

48 mm / 1.89 inch
48mm / 1.89 inch
104.5 mm/ 4.11 inch
Maximum 5mm / 0.2 inch
11.5 ± 1 mm /0.45 inch
2.1 General Description
2.2 Dimensions
10
Process Indicator
ESM-4400
SET
O1
O2
O3
°C
°F
V
Panel surface
(maximum thickness 5mm / 0.2 inch)
Front Panel
Ip65 protection
NEMA 4X
Mounting Clamps
Product Label Terminal protection cover
Process Indicator
ESM-4400
SET
O1
O2
O3
°C
°F
V

2.3 Panel Cut-Out
11
65 mm / 2.56 inch (min)
65 mm / 2.56 inch (min)
46 mm / 1.81 inch (min)
46 mm / 1.81 inch (min)

During installation into a metal panel, care should be taken to avoid injury from
metal burrs which might be present. The equipment can loosen from vibration
and become dislodged if installation parts are not properly tightened. These
precautions for the safety of the person who does the panel mounting.
1-Before mounting the device in your
panel, make sure that the cut-out is of
the right size.
2-Check front panel gasket position
3-Insert the device through the cut-out.
If the mounting clamps are on the unit,
put out them before inserting the unit to
the panel.
2.4 Environmental Ratings
2.5 Panel Mounting
c
12
1
2
3
Process Indicator
ESM-4400
SET
O1
O2
O3
°C
°F
V
Operating Temperature :
Max. Operating Humidity :
Altitude :
0 to 50 °C
90 Rh (non-condensing)
Up to 2000m.
%
Operating Conditions
Forbidden Conditions:
Corrosive atmosphere
Explosive atmosphere
Home applications (The unit is only for industrial applications)
c

1
2
1
2
3
1-Loosen the screws.
2-Lift the locking tabs located on both the right
and left hand sides and pull the fixing clamp
from the device while holding the unit in place.
3-Pull the unit through the front side of the panel
Before starting to remove the unit from panel, power off the unit and the related
system.
Montage of the unit to a system must be done with it’s own fixing clamps. Do not
do the montage of the device with inappropriate fixing clamps. Be sure that
device will not fall while doing the montage.
The unit is designed for panel mounting.
1-Insert the unit in the panel cut-out from the
front side.
2-Insert the mounting clamp from the rear side
of the unit and screw up the fixing screws until
the unit completely immobile within the panel
2.6 Installation Fixing Clamp
2.7 Removing from the Panel
c
c
13
Process Indicator
ESM-4400
SET
O1
O2
O3
°C
°F
V
Process Indicator
ESM-4400
SET
O1
O2
O3
°C
°F
V

1
7
2
8
3
9
4
10
5
11
6
12
3.1 Terminal Layout and Connection Instructions
6 mm / 0.236 inch
Wire Size:
18 AWG / 1 mm²
Solid /Stranded
12 screws terminal
M3
Optional connections
Torque 0.5 Nm
Screw driver 0.8x3mm
0.5 Nm
a
14
You must ensure that the device is correctly configured for your application.
Incorrect configuration could result in damage to the process being controlled,
and/or personal injury. It is your responsibility, as the installer, to ensure that
the configuration is correct.
Parameters of the device has factory default values. These parameters must be
set according to the system’s needs.
Only qualified personnel and technicians should work on this equipment. This
equipment contains internal circuits with voltage dangerous to human life.
There is severe danger for human life in the case of unauthorized intervention.
Be sure to use the rated power supply voltage to protect the unit against
damage and to prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and
trouble with the unit can be prevented.
3.Electrical Wirings
c
c
c
c

3.2 Electrical Wiring Diagram
Electrical wiring of the device must be the same as ‘Electrical Wiring Diagram’
below to prevent damage to the process being controlled and personnel injury.
c
15
Universal
Process Input
(TC, RTD, Voltage/Current)Z
Sensor or Transmitter
Supply Voltage
Output-3
Standard Relay Output
Supply Voltage Input
(It must be determined in order)
100-240V (- ) 50/60HzV15%;+10% - 6VA
24 V (- 50/60Hz - 6VAV15%;+10%)
24V (-Z15%;+10%) - 6W
12 V (-Z15%;+10%) - 6W
Communication
Socket
Optional Output Module Terminals
Relay , SSR Driver , Digital or Current
Output Module
Process input is in CAT II class.
i
1
7
2
8
3
9
4
10
5
11
6
12
MODULE-1 MODULE-2
5A@250V V
OUTPUT - 3
12 V Z
Max 50mA
TC
Pt-100
0 - 20mA Z
0 - 50mV
0 - 10V
Z
Z
CAT II
P/N : ESM-4400
Y
a
c
CNO
PTC
NTC

16
Connection of Universal
Supply Voltage Input
Connection of Low Voltage 24
V Supply Voltage InputW
Supply Voltage
100 - 240 V
(-15%;+10%) 50/60Hz
V
Supply Voltage
24V (-15%;+10%) 50/60Hz
or 24V (-15%;+10%)
V
Z
Supply voltage range must be determined in order. While installing the unit,
supply voltage range must be controlled and appropriate supply voltage must
be applied to the unit. Controlling prevents damages in unit and system and
possible accidents as a result of incorrect supply voltage.
There is no power switch or fuse on the device. So a power switch and a fuse
must be added to the supply voltage input. Power switch and fuse must be put
to a place where user can reach easily.
3.3 Supply Voltage Input Connection of the Device
Supply Voltage
12V (-15%;+10%)Z
c
Power switch must be two poled for seperating phase and neutral. On/Off
condition of power switch is very important in electrical connection. On/Off
condition of power switch must be signed for preventing the wrong connection.
External fuse must be on phase connection in supply input.V
External fuse must be on (+) line connection in supply input.Z
c
c
c
Connection of Low Voltage
12V Supply Voltage InputZ
Note-1 :
Note-2:
There is internal 33R fusible flameproof resistor in 100-240 V 50/60Hz
There is internal 4R7 fusible flameproof resistor in 24V 50/60Hz , 24V and 12V
“L” is (+) , “N” is (-) for 24V supply voltage
W
W
V
V Z Z
Z
11
N L
12
Note-1
Y
11
L
12
Note-1
Y
11
- +
12
Note-1
Y
Power
Supply
Switch
c c c
aaa
External
Fuse
(1 A T)V
External Fuse
(24V : 1 A T)
(24V : 1 A T)
V V
Z Z
Note-2
N
Power
Supply
Switch
Power
Supply
Switch
External
Fuse
(1 A T)Z

17
3.4 Process Input Connection
3.4.2 RTD Connection
Note 1 :
Note 2 :
Note 3 :
In 3-wire system, use always cables of the same diameter (min 1mm²) Always use
wires of the same gauge and type whether a 2-wire or 3-wire system.
Install a jumper between terminals 2 and 3 when using a 2-wire RTD.
If the distance is longer than 10 meters, use 3-wire system
3-wire Pt-100 connection
(with line compensation)
(Max. Line impedance is 10 )W
2-wire Pt-100 connection
(without line compensation)
1 12 23 3
Pt-100
Note 1 Note 2
Pt-100
3.4.1 TC (Thermocouple) Connection
123
TC Connect the wires with the polarity as shown in the
figure left.
Always use compensation wire corresponding to the thermocouple used. If
present, the shield must be connected to a proper ground.
i
Input resistance is greater than 10M W.
i
Input resistance is greater than 10M W.
i

18
3.4.3 Process Input Connection of Serial Transmitters with Current Output (Loop
Powered)
3.4.4 Process Input Connection of 3-Wire Transmitters with Current Output
Transmitter connection by using supply
voltage on the device
Transmitter connection by using external supply
voltage source.
Transmitter Transmitter
External
Power
Supply
Note 1
mAZ
PV PV
1 1
3 3
4 4
12 V
Max. 50mA
Z12 V
Max. 50mA
Z
Transmitter connection by using supply
voltage on the device
Transmitter connection by using external supply
voltage source.
Transmitter Transmitter
External
Power
Supply
Note 1
mAZ
PV PV
1 1
3 3
4 4
12 V
Max. 50mA
Z12 V
Max. 50mA
Z
Note 1 : External power supply must be selected according to supply voltage range and
required current for transmitter.
Note 1 : External power supply must be selected according to supply voltage range and
required current for transmitter.
Input resistance is 2R7 .W
i
Input resistance is 2R7 .W
i
mAZ
mAZ

19
3.4.5 Connection of Transmitters with Voltage Output to Process Input
3.5 Relay Output Connection
Fuses must be selected according to the application.
c
Device
Fuse
Load
L N
Last Control Element
(Contactor)
c
Transmitter connection by using supply
voltage on the device
Transmitter connection by using external supply
voltage source.
Transmitter Transmitter
External
Power
Supply
Note 1
mV, VZmV, VZ
PV PV
1 1
2 2
4 4
12 V
Max. 50mA
Z12 V
Max. 50mA
Z
Note 1 : External power supply must be selected according to supply voltage range and
required current for transmitter.
5A T FuseV
Input resistance is greater than 10M 0...50mV
Input resistance is 43K 0...10V
W
W
for
for
Z
Z
i
5
6
NO
C

2000VV
2000VV
20
3.6 Galvanic Isolation Test Values of ESM-4400 Process Indicator and Output
Modules
Analogue
Inputs
2
3
2000VV
Supply Input Ground 1
Output-3
Relay Output
5
6
EMO-400
Relay Output Module
7
8
9
10
EMO-410
SSR Driver Module
2000V ( For ESM-4400.1...... )
5 0 . ......
V
00V ( For ESM-44 0 2 )V
2000VV
2000VV
500VV
EMO-420
Digital Output Module
500VV
500VV
2000VV
2000VV
2000VV
0/4...20mA CurrentZ
Output Module
EMO-430
11
12
7
8
9
10
7
8
9
10
7
8
9
10
EMC-410
RS-485 Serial
Communication Module
EMC-400
RS-232 Serial
Communication Module
2000V V
2000V V
500V V
12V
Voltage Output
Z
4
2000V V