Endress+Hauser Levelflex M FMP45 User manual

BA00365F/00/EN/15.11
71154977
Valid as of software version:
01.08.zz
Operating Instructions
Levelflex M FMP45
Interface measurement
Guided Level-Radar

Levelflex M FMP45 4 to 20 mA HART
2Endress+Hauser
Brief Operating Instructions
L00-FMP4xIxx-19-00-00-en-005
!Note!
These Operating Instructions explains how to install and commission the level transmitter.
All functions that are required for a typical measuring task are taken into account here.
In addition, the Levelflex M provides many other functions for optimizing the measuring point and
converting measured values. These functions are not included in these Operating Instructions.
An overview of all the device functions can be found on Seite 78.
The operating manual BA00366F/00/EN "Description of Instrument Functions" provides an
extensive description of all the device functions which can be found on the enclosed CD-
ROM.
The Operating Instructions can also be found on our homepage: www.endress.com
E
+
-
+
E
+
-
E
-
… …
…
KA283F/00/a2/03.09
71079005
DK2
DK1
SD
SD
UB
UB
DL
LL
LL
F
F
LILI
UP
DI
DI
E
LN
LN
E
71079005
Levelflex M - Brief operating instructions
input E
(see sketch)
input F
(see sketch) displayed
D und D are
LI
000
measured value
Group
selection
00
basic setup
01
safety settings
09
display
04
linearisation
05
extended calibr.
0C
system
parameters
092
language
0A
diagnostics
0A0
present
error
002
tank
properties
004
process
cond.
005
empty
calibr.
006
full
calibr.
008
dist./
meas value
059
upper block.
dist
003
medium
property
008
dist./
meas value
- envel. curve
- substracted
signal
- mapping
- single curve
- cyclic
= 100: unlocked
¹ 100: locked
09A
plot settings
09B
recording
curve
0A1
previous
error
0A4
unlock
parameter
(333 =
reset
customer
parameters)
0A3
reset
threaded
connection
1 ½
(G 1
:
reference point of
measurement
¾ or BSP
¾ or G ½)
¾ or 1½ NPT
03
length
adjustment
032
probe
033
probe
length
034
determine
length
0.1 - 2
0E
envelope curve
Contrast: +or +
- partially
filled
- fully
flooded
- standard
- fast
change
- test: no filter
- slow
change
If shortened
please enter probe length here.
E = empty calibr. (= zero) - setting in 005
F = full calibr. (= span) - setting in 006
D = distance interface (distance flange / DK ) - display in 0A6
L = level interface (distance probe end / DK ) - display in 0A5
D = distance complete level - display in 0A5
L = level complete - display in 0A6
LN = probe length - setting in 033
UB = upper blocking distance - setting in 059
UP = thickness upper medium
SD = safety distance - setting in 015
I
I
L
L
2
1
flange:
reference point of
measurement

Levelflex M FMP45 4 to 20 mA HART Table of contents
Endress+Hauser 3
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . 4
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning and operation . . . . . . . . 4
1.3 Operational safety and process safety . . . . . . . . . . . . 4
1.4 Safety conventions and icons . . . . . . . . . . . . . . . . . . 5
2 Identification . . . . . . . . . . . . . . . . . . . . 6
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 9
2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 9
3 Installation . . . . . . . . . . . . . . . . . . . . . 10
3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . 10
3.2 Incoming acceptance, transport, storage . . . . . . . . . 10
3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 11
3.4 General information on interface measurement . . . 13
3.5 Special information on interface measurement . . . . 15
3.6 Installation instructions . . . . . . . . . . . . . . . . . . . . . 16
3.7 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 22
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 25
4.3 Recommended connection . . . . . . . . . . . . . . . . . . 28
4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 28
4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 28
5 Operation . . . . . . . . . . . . . . . . . . . . . . 29
5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 29
5.2 Display and operating elements . . . . . . . . . . . . . . . 31
5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.4 Displaying and acknowledging error messages . . . . 36
5.5 HART communication . . . . . . . . . . . . . . . . . . . . . . 37
6 Commissioning. . . . . . . . . . . . . . . . . . 39
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.2 Switching on the measuring device . . . . . . . . . . . . 39
6.3 Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.4 Basic Setup with the VU331 . . . . . . . . . . . . . . . . . 42
6.5 Envelope curve with VU331 . . . . . . . . . . . . . . . . . 48
6.6 Function "Envelope Curve Display" (0E3) . . . . . . . 49
6.7 Basic Setup with the Endress+Hauser operating program
52
7 Maintenance. . . . . . . . . . . . . . . . . . . . 55
7.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.2 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.3 Repairs to Ex-approved devices . . . . . . . . . . . . . . . 55
7.4 Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8 Accessories . . . . . . . . . . . . . . . . . . . . . 56
8.1 Weather protection cover . . . . . . . . . . . . . . . . . . . . 56
8.2 Mounting-kit isolated . . . . . . . . . . . . . . . . . . . . . . . 56
8.3 Remote display and operation FHX40 . . . . . . . . . . . 57
8.4 Centering disks . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
8.5 Commubox FXA195 HART . . . . . . . . . . . . . . . . . . 59
8.6 Commubox FXA291 . . . . . . . . . . . . . . . . . . . . . . . 59
8.7 ToF Adapter FXA291 . . . . . . . . . . . . . . . . . . . . . . . 59
8.8 Special process connection . . . . . . . . . . . . . . . . . . . 60
9 Troubleshooting . . . . . . . . . . . . . . . . . 61
9.1 Troubleshooting instructions . . . . . . . . . . . . . . . . . 61
9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 62
9.3 Application errors . . . . . . . . . . . . . . . . . . . . . . . . . 64
9.4 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.5 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
9.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
9.7 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
9.8 Contact addresses of Endress+Hauser . . . . . . . . . . . 67
10 Technical data . . . . . . . . . . . . . . . . . . . 68
10.1 Additional technical data . . . . . . . . . . . . . . . . . . . . 68
11 Appendix. . . . . . . . . . . . . . . . . . . . . . . 78
11.1 HART operating menu (display module) . . . . . . . . . 78
11.2 Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Safety instructions Levelflex M FMP45 4 to 20 mA HART
4Endress+Hauser
1 Safety instructions
1.1 Designated use
The Levelflex M is a compact level transmitter for the continuous measurement of the total level
and the interface level in liquids. Measuring principle: guided level radar/ TDR:
Time Domain Reflectometry.
1.2 Installation, commissioning and operation
The Levelflex M is designed to meet state-of-the-art safety requirements and conforms to applicable
standards and EC regulations. If installed incorrectly or used for applications for which it is not
intended, however, it is possible that application-related dangers may arise, e.g. product overflow
due to incorrect installation or configuration. For this reason, installation, connection to the
electricity supply, commissioning, operation and maintenance of the measuring system must only
be carried out by trained, qualified specialists authorized to perform such work by the facility's
owner-operator. The specialist must have read and understood these Operating Instructions and
must follow the instructions they contain. Modifications and repairs to the device are permissible
only when they are expressly approved in the Operating Instructions.
1.3 Operational safety and process safety
Alternative monitoring measures must be taken to ensure operational safety and process safety
during configuration, testing and maintenance word on the device.
The measuring device meets the general safety requirements according to EN 61010-1 and the
EMC requirements of IEC/EN 61326 in addition to NAMUR Recommendations NE21 and NE43.
Hazardous areas
If using the measuring system in hazardous areas, the appropriate national standards must be
observed. The device is accompanied by separate Ex documentation, which is an integral part of this
documentation. The installation regulations, connection values and safety instructions listed in this
document must be observed.
• Ensure that all personnel are suitably qualified.
• Measuring point requirements with regard to measurement and safety must be observed.

Levelflex M FMP45 4 to 20 mA HART Safety instructions
Endress+Hauser 5
1.4 Safety conventions and icons
In order to highlight safety-relevant or alternative operating procedures in the manual, the following
conventions have been used, each indicated by a corresponding symbol in the margin.
Safety instructions
#Warning!
A warning highlights actions or procedures which, if not performed correctly, will lead to personal
injury, a safety hazard or the destruction of the device.
"Caution!
Caution highlights actions or procedures which, if not performed correctly, may lead to personal
injury or incorrect functioning of the device.
!Note!
A note highlights actions or procedures which, if not performed correctly, can have an indirect effect
on operation or trigger an unexpected response on the part of the device.
Explosion protection
0Explosion-protected, type-examined equipment
If the device has this symbol embossed on its nameplate, it can be used in a hazardous area or a
non-hazardous area, according to the approval.
-Hazardous areas
This symbol is used in the drawings of these Operating Instructions to indicate hazardous areas.
Devices in hazardous areas, or cables for such devices, must have appropriate explosion protection.
. Safe area (non-hazardous area)
This symbol is used in the drawings of these Operating Instructions to indicate non-hazardous areas.
Devices in the non-hazardous area also have to be certified if connecting cables lead into the
hazardous area.
Electrical symbols
%Direct voltage
A terminal to which DC voltage is applied or through which direct current flows.
&Alternating voltage
A terminal to which alternating voltage (sine-wave) is applied or through which alternating current
flows.
)Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded by means of a grounding
system.
*Protective ground connection
A terminal which must be connected to ground prior to making any other connection to the
equipment.
+Equipotential connection
A connection that has to be connected to the plant grounding system:
This may be a potential equalization line or a star grounding system depending on national or
company codes of practice.
Temperature resistance of the connection cables
States that the connection cables must be resistant to a temperature of at least 85 °C.
Safety instruction
For safety instructions refer to the manual for the appropriate device version.
t >85°C

Identification Levelflex M FMP45 4 to 20 mA HART
6Endress+Hauser
2 Identification
2.1 Device designation
2.1.1 Nameplate
The following technical data are given on the device nameplate:
L00-FMP4xxxx-18-00-00-en-001
Information on the nameplate of the Levelflex M FMP45
2.1.2 Ordering structure
This overview does not mark options which are mutually exclusive.
Made in Germany
D-79689 Maulburg
Dat./Insp.:
Order Code:
IP68 / NEMA 6P
Ser.-No.:
4-wire
ENDRESS+HAUSER
t >85°C
TA > 70°C :
D01301-A
if modification
see sep. label
X= Patents
LEVELFLEX-M
90 … 253 V AC 3,5VA
10,5…32VDC 1W
16 … 3 V DC 0,8W
Profibus PA
Foundation Fieldbus
LN= PN=
4 … 20 mA HART 2-wire
Order No
(see Order Information)
Communication
variant and
supply voltage
Serial number
Reference to additional
safety-relevant documentation
Designation according to Directive 94/9/EC
and designation of protection
10 Approval:
A Non-hazardous area
F Non-hazardous area, WHG
1 ATEX II 1/2G EEx ia IIC T6/IECEx Zone 0/1
2 ATEX II 1/2D / IEC Ex td A20/21, Alu blind cover
3 ATEX II 1/2G EEx emb (ia) IIC T6/IECEx Zone 0/1
4 ATEX II 1/3D / IEC Ex td A20/22
5 ATEX II 1/2G EEx ia IIC T6, ATEX II 1/3D
6 ATEX II 1/2G EEx ia IIC T6, WHG
7 ATEX II 1/2G EEx d (ia) IIC T6 / IEC Ex d(ia) IIC T6
8 ATEX II 1/2G EEx ia IIC T6, ATEX II 1/3D, WHG
G ATEX II 3G EEx nA II T6
C NEPSI Ex emb (ia) IIC T6
I NEPSI Ex ia IIC T6
J NEPSI Ex d (ia) IIC T6
Q NEPSI DIP (in preparation)
R NEPSI Ex nA II T6
M FM DIP Cl.II Div.1 Gr. E-G N.I.
S FM IS Cl.I,II,III Div.1 Gr. A-G N.I., zone 0, 1, 2
T FM XP Cl.I,II,III Div.1 Gr. A-G, zone 1, 2
N CSA General Purpose
P CSA DIP Cl.II Div.1 Gr. G + coal dust, N.I.
U CSA IS Cl.I,II,III Div.1 Gr. A-D,G + coal dust, N.I., zone 0, 1, 2
V CSA XP Cl.I,II,III Div.1 Gr. A-D,G + coal dust, N.I., zone 1, 2
K TIIS Ex d (ia) IIC T1
L TIIS Ex d (ia) IIC T2
Y Special version, TSP-No. to be spec.

Levelflex M FMP45 4 to 20 mA HART Identification
Endress+Hauser 7
20 Process temperature:
A -200...+280 °C / -328...+536 °F (XT); saturated steam max. 200 °C
B -200...+400 °C / -328...+752 °F (HT)
Y Special version, TSP-No. to be spec.
30 Probe:
A ..... mm, rope 4mm, 316
C ..... inch, rope 1/6", 316
K ..... mm, rod 16 mm, 316L
L ..... mm, coax, 316L
M ..... inch, rod 16 mm, 316L
N ..... inch, coax, 316L
S ..... mm, rod 16 mm, 316L, 500 mm divisible
T ..... mm, rod 16 mm, 316L, 1000 mm divisible
U ..... inch, rod 16 mm, 316L, 20 in divisible
V ..... inch, rod 16 mm, 316L, 40 in divisible
Y Special version, TSP-No. to be spec.
40 Process connection:
AFJ 2" 150lbs RF, 316/316L flange ANSI B16.5
AGJ 3" 150lbs RF, 316/316L flange ANSI B16.5
AHJ 4" 150lbs RF, 316/316L flange ANSI B16.5
ARJ 2" 300/600lbs RF, 316/316L flange ANSI B16.5
ASJ 3" 300/600lbs RF, 316/316L flange ANSI B16.5
ATJ 4" 300lbs RF, 316/316L flange ANSI B16.5
A1J 2" 1500lbs RF, 316/316L flange ANSI B16.5
A2J 3" 1500lbs RF, 316/316L flange ANSI B16.5
A3J 4" 600lbs RF, 316/316L flange ANSI B16.5
A4J 4" 900lbs RF, 316/316L flange ANSI B16.5
A5J 4" 1500lbs RF, 316/316L flange ANSI B16.5
CHJ DN100 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)
CRJ DN50 PN10-40 B1, 316L flange EN1092-1 (DIN2527 C)
CSJ DN80 PN10-40 B1, 316L flange EN1092-1 (DIN2527 C)
CTJ DN100 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)
C1J DN50 PN63 B2, 316L flange EN1092-1 (DIN2527 E)
C2J DN50 PN100 B2, 316L flange EN1092-1 (DIN2527 E)
C3J DN80 PN63 B2, 316L flange EN1092-1 (DIN2527 E)
C4J DN80 PN100 B2, 316L flange EN1092-1 (DIN2527 E)
C5J DN100 PN63 B2, 316L flange EN1092-1 (DIN2527 E)
C6J DN100 PN100 B2, 316L flange EN1092-1 (DIN2527 E)
KFJ 10K 50A RF, 316L flange JIS B2220
KGJ 10K 80A RF, 316L flange JIS B2220
KHJ 10K 100A RF, 316L flange JIS B2220
K3J 63K 50A RF, 316L flange JIS B2220
K4J 63K 80A RF, 316L flange JIS B2220
K5J 63K 100A RF, 316L flange JIS B2220
GGJ Thread ISO228 G1-1/2, 200bar, 316L
GJJ Thread ISO228 G1-1/2, 400bar, 316L
RGJ Thread ANSI NPT1-1/2, 200bar, 316L
RJJ Thread ANSI NPT1-1/2, 400bar, 316L
YY9 Special version, TSP-No. to be spec.
50 Power supply; output:
B 2-wire; 4-20mA SIL HART
D2-wire;PROFIBUSPA
F 2-wire; FOUNDATION Fieldbus
G 4-wire 90-250VAC; 4-20mA SIL HART
H 4-wire 10.5-32VDC; 4-20mA SIL HART
K 2-wire; 4-20mA HART, interface measurement
Y Special version, TSP-No. to be spec.
60 Operation:
1 W/o display, via communication
2 4-line display VU331, envelope curve display on site
3 Prepared for FHX40, remote display (accessory)
9 Special version, TSP-No. to be spec.

Identification Levelflex M FMP45 4 to 20 mA HART
8Endress+Hauser
1) OVP = overvoltage protection
70 Type of probe:
B Compact, centering disc d=45 mm, 316L, pipe diameter DN50/2"
C Compact, centering disc d=75 mm, 316L, pipe diameter DN80/3" + DN100/4"
F Remote, cable 3m, top, center d=45 mm, centering disk d=45 mm, 316L,
pipe diameter DN50/2"
G Remote, cable 3m, top, center d= 75 mm, centering disk d=75 mm, 316L,
pipe diameter DN80/3" + DN100/4"
H Remote, cable 3m, side, center d=45 mm, centering disk d=45 mm, 316L,
pipe diamter DN50/2"
I Remote, cable 3m, side, center d=75 mm, centering disc d=75 mm, 316L,
pipe diamter DN80/3" + DN100/4"
1 Compact, basic version
3 Remote, cable 3m, top entry
4 Remote, cable 3m, side entry
9 Special version, TSP-No. to be spec.
80 Housing:
A F12 Alu, coated IP68 NEMA6P
B F23 316L IP68 NEMA6P
C T12 Alu, coated IP68 NEMA6P, separate conn. compartment
D T12 Alu, coated IP68 NEMA6P + OVP1), separate conn. compartment
Y Special version, TSP-No. to be spec.
90 Cable Entry:
2 Gland M20 (EEx d > thread M20)
3ThreadG1/2
4 Thread NPT1/2
5PlugM12
6 Plug 7/8"
9 Special version, TSP-No. to be spec.
100 Additional options:
A Basic version
B EN10204-3.1 material, wetted parts,
(316L wetted parts for rod/coax) inspection certificate
C EN10204-3.1 material, wetted parts,
(316L pressurized for rope version) inspection certificate
D Steam boiler app.+EN10204-3.1 material, Steam boiler approval
EN12952-11/12953-9, EN10204-3.1 material, wetted parts
(316L wetted parts for rod/coax) inspection certificate
H 5-point linearity protocol, see additional spec.
J 5-point, 3.1, NACE, 5-point linearity protocol, see additional spec.,
EN10204-3.1 material, NACE MR0175 (316L wetted parts)
inspection certificate
N EN10204-3.1 material, NACE MR0175,
(316L wetted parts) inspection certificate
U Steam boiler app. 300 mm / 11" gas phase, Steam boiler approval
EN12952-11/12953-9, Gas phase comp. 300 mm / 11" reference rod,
EN10204-3.1 material, NACE MR0175 (316L wetted parts)
inspection certificate
V Steam boiler app. 550 mm / 21" gas phase, Steam boiler approval
EN12952-11/12953-9, Gas phase comp. 550 mm / 21" reference rod,
EN10204-3.1 material, NACE MR0175 (316L wetted parts)
inspection certificate
Y Special version, TSP-No. to be spec.
995 Marking:
1 Tagging (TAG), see additional spec.
2 Bus address, see additional spec.
FMP45- Complete product designation

Levelflex M FMP45 4 to 20 mA HART Identification
Endress+Hauser 9
2.2 Scope of delivery
"Caution!
It is essential to follow the instructions concerning the unpacking, transport and storage of
measuring devices given in the chapter "Incoming acceptance, transport, storage", Seite 10!
The scope of delivery consists of:
• Assembled device
• Accessories (→ä56)
• Endress+Hauser operating program on the enclosed CD-ROM
• Brief operating instructions KA00283F/00/A2 (basic setup/troubleshooting), housed in the
device
• Brief operating instructions KA01052F/00/EN for quick commissioning
• Approval documentation: if this is not included in the operating manual
• CD-ROM with further documentation, e.g.
– Technical Information
– Operating Instructions
– Description of Instrument Functions
2.3 Certificates and approvals
CE mark, Declaration of Conformity
The device is designed to meet state-of-the-art safety requirements, has been tested and left the
factory in a condition in which it is safe to operate. The device complies with the applicable
standards and regulations as listed in the EC Declaration of Conformity and thus complies with the
statutory requirements of the EC directives. Endress+Hauser confirms the successful testing of the
device by affixing to it the CE mark.
2.4 Registered trademarks
KALREZ®, VITON®, TEFLON®
Registered trademark of E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP®
Registered trademark of Ladish & Co., Inc., Kenosha, USA
HART®
Registered trademark of the HART Communication Foundation, Austin, USA
PulseMaster®
Registered trademark of Endress+Hauser GmbH+Co. KG, Maulburg, Germany

Installation Levelflex M FMP45 4 to 20 mA HART
10 Endress+Hauser
3 Installation
3.1 Quick installation guide
L00-FMP45xxx-17-00-00-en-003
3.2 Incoming acceptance, transport, storage
3.2.1 Incoming acceptance
Check the packaging and the contents for damage. Check the shipment, make sure nothing is
missing and that the scope of supply matches your order.
3.2.2 Transport
"Caution!
Follow the safety instructions and transport conditions for devices of more than 18 kg. Do not lift
the device by the probe rod in order to transport it.
3.2.3 Storage
Pack the device so that is protected against impacts for storage and transport. The original packing
material provides the optimum protection for this.
The permissible storage temperature is -40 °C to +80 °C.
3
1
2
60
1" ½
F12 housing
Turn housing
The housing can be turned 350°
in order to simplify access to the
display and the terminal compartment
AF 60
max. torque
see table
Caution!
Use only the
threaded boss ???
F12 or T12 housing
torqueProcess temperature
max. 280 °C 450 Nm
max. 400 °C 400 Nm
Mounting with threaded boss