Endress+Hauser PROFIBUS-PA PROline promass 80 Technical specifications

KA018D/06/en/06.01
Valid as of software version:
V 1.02.XX (amplifier)
V 1.01.XX (communication)
PROline promass 80
PROFIBUS-PA
Coriolis Mass Flow
Measuring System
Brief Operating Instructions
Commissioning the PROFIBUS-PA interface

PROline Promass 80 PROFIBUS-PA
2Endress+Hauser
These brief operating instructions serve for commissioning the Promass 80 PROFIBUS-
PA interface. You will find complete information in the Promass 80 PROFIBUS-PA Oper-
ating Instructions BA 072D/06/en/06.01.
#Warning:
For safety instructions regarding the installation, commissioning and operation, as well
as operational safety and returns of Promass 80 PROFIBUS-PA see the Promass 80
PROFIBUS-PA Operating Instructions BA 072D/06/en/06.01.

PROline Promass 80 PROFIBUS-PA Contents
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Contents
1 Safety instructions . . . . . . . . . . . . . . 5
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Installation, commissioning and operation . . . 5
2 Wiring. . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Cable specifications for PROFIBUS-PA . . . . . . 7
2.2 Connecting the remote version . . . . . . . . . . . 10
2.2.1 Connecting the sensor . . . . . . . . . . . 10
2.2.2 Cable specifications . . . . . . . . . . . . 10
2.3 Connecting the measuring unit . . . . . . . . . . . 11
2.3.1 Connecting the transmitter . . . . . . . . 11
2.3.2 Terminal assignment . . . . . . . . . . . . 13
2.3.3 Fieldbus connector . . . . . . . . . . . . . . 14
2.4 Potential equalisation . . . . . . . . . . . . . . . . . . . 16
2.5 Degree of protection . . . . . . . . . . . . . . . . . . . 16
2.6 Post-connection check . . . . . . . . . . . . . . . . . 17
3 Operation . . . . . . . . . . . . . . . . . . . . . 19
3.1 Operation at a glance . . . . . . . . . . . . . . . . . . 19
3.2 Operation via the local display . . . . . . . . . . . 20
3.3 Display and operating elements . . . . . . . . . . 20
3.4 Brief guide to the function matrix . . . . . . . . . . 21
3.5 Group TOTALIZER . . . . . . . . . . . . . . . . . . . . . 23
4 Group COMMUNICATION . . . . . . . 25
4.1 Communications: PROFIBUS-PA . . . . . . . . . . 28
4.1.1 PROFIBUS-PA technology . . . . . . . . 28
4.1.2 System architecture . . . . . . . . . . . . 28
4.1.3 Acyclic data exchange . . . . . . . . . . . 30
4.2 Operation via PROFIBUS configuration
programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2.1 FieldTool™ operating program . . . . 31
4.2.2 Commuwin II operating program . . . 31
4.3 Hardware configuration . . . . . . . . . . . . . . . . . 40
4.3.1 Configuring of write protection . . . . . 40
4.3.2 Configuration of the device address. 41
5 Commissioning . . . . . . . . . . . . . . . . 43
5.1 Function check . . . . . . . . . . . . . . . . . . . . . . . 43
5.2 Commissioning via the local display . . . . . . . 44
5.3 Commissioning via the Class 2 master
(Commuwin II) . . . . . . . . . . . . . . . . . . . . . . . . 45
5.3.1 Rescaling the input value . . . . . . . . . 46
5.4 System integration . . . . . . . . . . . . . . . . . . . . . 47
5.4.1 Cyclic data exchange . . . . . . . . . . . . 50
5.4.2 Configuration examples with
Simatic S7 HW-Konfig. . . . . . . . . . . . 56
5.4.3 Cycle times . . . . . . . . . . . . . . . . . . . . 61
6 Trouble-shooting. . . . . . . . . . . . . . . 63
6.1 Trouble-shooting instructions . . . . . . . . . . . . 63
6.2 Software history . . . . . . . . . . . . . . . . . . . . . . . 65
7 Technical data . . . . . . . . . . . . . . . . . 67
7.1 Technical data at a glance . . . . . . . . . . . . . . . 67
7.1.1 Output PROFIBUS-PA . . . . . . . . . . . . 67
7.1.2 Human interface . . . . . . . . . . . . . . . . 67
7.1.3 Certificates and approvals . . . . . . . . 67
7.1.4 Ordering information . . . . . . . . . . . . . 68
7.1.5 Accessories . . . . . . . . . . . . . . . . . . . 68
7.1.6 Documentation . . . . . . . . . . . . . . . . . 68

Contents PROline Promass 80 PROFIBUS-PA
4Endress+Hauser

PROline Promass 80 PROFIBUS-PA 1 Safety instructions
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1 Safety instructions
1.1 Designated use
The measuring device described in these Operating Instructions is to be used only for
measuring the mass flow rate of liquids and gases. At the same time, the system also
measures fluid density and fluid temperature. These parameters are then used to cal-
culate other variables such as volume flow. Fluids with widely differing properties can
be measured, for example:
•Chocolate, condensed milk, liquid sugar
•Oils, fats
•Acids, alkalis, lacquers, paints, solvents and cleaning agents
•Pharmaceuticals, catalysts, inhibitors
•Suspensions
•Gases, liquefied gases, etc.
The manufacturer accepts no liability for damages resulting from incorrect use or for
other than designated use.
1.2 Installation, commissioning and operation
Note the following points:
•Installation, connection to the electricity supply, commissioning and maintenance of
the device must be carried out by trained, qualified specialists authorised to perform
such work by the facility's owner operator. The specialist must have read and under-
stood these Operating Instructions and must follow the instructions it contains.
•The device must be operated by persons authorised and trained by the facility's
owner-operator. Strict compliance with the instructions in this manual is mandatory.
•Endress+Hauser will be happy to assist in clarifying the chemical resistance proper-
ties of parts wetted by special fluids, including fluids used for cleaning. However the
user is responsible for the choice of fluid-wetted materials as regards to their in-proc-
ess resistance to corrosion. The manufacturer refuses to accept liability.
•The installer must ensure that the measuring system is correctly wired in accordance
with the wiring diagrams. The transmitter must be grounded, unless the power supply
is galvanically insulated.
•Invariably, local regulations governing the opening and repair of electrical devices
apply.

1 Safety instructions PROline Promass 80 PROFIBUS-PA
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PROline Promass 80 PROFIBUS-PA 2 Wiring
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2Wiring
#Warning:
•When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific
supplement to these Operating Instructions. Please do not hesitate to contact your
E+H representative if you have any questions.
•For the remote version, always make sure that you connect the sensor only to the
transmitter having the same serial number. Communication errors can occur if the
devices are not connected in this way.
2.1 Cable specifications for PROFIBUS-PA
Cable type
Twin-core cables are required for connecting the device to the fieldbus. By analogy with
IEC 61158-2 protocol four different cable types (A, B, C, D) can be used with the field-
bus protocol, only two of which (cable types A and B) are shielded.
•Cable types A or B are particularly preferable for new installations. Only these types
have cable shielding that guarantees adequate protection from electromagnetic inter-
ference and thus the most reliable data transfer. On multi-pair cables (type B), it is per-
missible to operate multiple fieldbuses (with the same degree of protection) on one
cable. No other circuits are permissible in the same cable.
•Practical experience has shown that cable types C and D should not be used due to
the lack of shielding, since the freedom from interference generally does not meet the
requirements described in the standard.
The electrical data of the fieldbus cable have not been specified but determine impor-
tant characteristics of the design of the fieldbus, such as distances bridged, number of
users, electromagnetic compatibility, etc.
Cable type A Cable type B
Cable structure twisted pair,
shielded
one or more twisted pairs,
fully shielded
Wire size 0.8 mm2
(AWG 18)
0.32 mm2
(AWG 22)
Loop resistance (DC) 44 Ω/km 112 Ω/km
Impedance at 31.25 kHz 100 Ω± 20% 100 Ω± 30%
Attenuation at 39 kHz 3 dB/km 5 dB/km
Capacitive asymmetry 2 nF/km 2 nF/km
Envelope delay distortion
(7.9 through 39 kHz) 1.7 µs/km *
Shield coverage 90% *
Max. cable length
(inc. spurs >1 m) 1900 m 1200 m
* not specified

2 Wiring PROline Promass 80 PROFIBUS-PA
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Suitable fieldbus cables from various manufacturers for non-hazardous areas are listed
below:
•Siemens: 6XV1 830-5BH10
•Belden: 3076F
•Kerpen: CeL-PE/OSCR/PVC/FRLA FB-02YS(ST)YFL
Maximum overall cable length
The maximum network expansion depends on the type of explosion protection and the
cable specifications. The overall cable length is made up of the length of the main cable
and the length of all spurs (>1 m). Note the following points:
•The maximum permissible overall cable length depends on the cable type used.
•If repeaters are used the maximum permissible cable length is doubled.
A maximum of four repeaters are permitted between station and master.
Maximum spur length
The line between distribution box and field device is described as a spur.
In the case of non ex-applications the max. length of a spur depends on the number of
spurs (>1 m):
Number of field devices
In systems that meet FISCO in the EEx ia type of protection, the line length is limited a
max. of 1000 m.
A maximum of 32 users per segment in non-explosive areas or a maximum of approxi-
mately 10 stations in an Ex-area (EEx ia IIC) are possible. The actual number of stations
must be determined during the project planning.
Bus termination
The start and end of each fieldbus segment are always to be terminated with a bus ter-
minator. With various junction boxes (not ex-rated) the bus termination can be activated
via a switch. If this is not the case a separate bus terminator must be installed. Note the
following points in addition:
•In the case of a branched bus segment the device furthest from the segment connec-
tor represents the end of the bus.
•If the fieldbus is extended with a repeater then the extension must also be terminated
at both ends.
Shielding and grounding (PROFIBUS-PA)
When planning the shielding and grounding for a fieldbus system, there are three impor-
tant points to consider:
•Electromagnetic compatibility (EMC)
•Explosion protection
•Safety of the personnel
To ensure the optimum electromagnetic compatibility of systems, it is important that the
system components and above all the cables, which connect the components, are
shielded and that no portion of the system is unshielded.
Ideally, the cable shields will be connected to the field devices' housings, which are
usually metal. Since these housings are generally connected to the protective ground
conductor, the shield of the bus cable will thus be grounded many times.
Type A 1900 m
Type B 1200 m
Number of spurs 1...12 13...14 15...18 19...24 25...32
Max. length per spur 120 m 90 m 60 m 30 m 1 m

PROline Promass 80 PROFIBUS-PA 2 Wiring
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This approach, which provides the best electromagnetic compatibility and personnel
safety, can be used without restriction in systems with good potential equalisation.
In the case of systems without potential equalisation, a mains frequency (50 Hz) equal-
ising current can flow between two grounding points, which in unfavorable cases, e.g.
when it exceeds the permissible shield current, may destroy the cable.
To suppress the low frequency equalising currents on systems without potential equali-
sation,it is therefore recommended to connect the cable shield directly to the building
ground (or protective ground conductor) at one end only and to use capacitive coupling
to connect it to all other grounding points.
Further information
General information and further notes regarding the wiring can be found in the
BA 198F/00/en “Field communication PROFIBUS-DP/PA: Guides for project planning
and commissioning”.

2 Wiring PROline Promass 80 PROFIBUS-PA
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2.2 Connecting the remote version
2.2.1 Connecting the sensor
#Warning:
•Risk of electric shock. Switch off the power supply before opening the device. Do not
install or wire the device while it is connected to the power supply. Failure to comply
with this precaution can result in irreparable damage to the electronics.
•Risk of electric shock. Connect the protective conductor to the ground terminal on the
housing before the power supply is applied.
•For the remote version, always make sure that you connect the sensor only to the
transmitter having the same serial number. Communication errors can occur if the
devices are not connected in this way.
1. Remove the cover (a) of the connection compartment from the transmitter and the
sensor by loosening the screws.
2. Feed the connecting cable (b) through the appropriate cable entries.
3. Establish the wiring between the sensor and transmitter in accordance with the
wiring diagram:
→Fig. 1
→Wiring diagram inside cover
4. Secure the cover (a) on the sensor connection housing and on the transmitter
housing.
Fig. 1: Connecting the remote version
a Covers of the connection compartments (transmitter/sensor)
b Connecting cable (signal cable)
2.2.2 Cable specifications
The specifications of the cable connecting the transmitter and the sensor of the remote
version are as follows:
•6 x 0.38 mm2 PVC cable with common shield and individually shielded cores.
•Conductor resistance: ≤ 50 Ω/km
•Core/shield capacitance: ≤ 420 pF/m
•Cable length: max. 20 m
•Permanent operating temperature: max. +105 °C
6
6
4
4
7
7
5
5
8
8
9
9
10
10
11
11
12
12
41
41
42
42
S1
++ ++
S1 S2 S2 TM TM TT TT
GND
Pipe
S1
++ ++
S1 S2 S2 TM TM TT TT
GND
Pipe
a
b
a
brn
brn
wht
wht
grn
grn
gry
gry
yel
yel
pnk
pnk
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PROline Promass 80 PROFIBUS-PA 2 Wiring
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2.3 Connecting the measuring unit
2.3.1 Connecting the transmitter
#Warning:
•Risk of electric shock. Switch off the power supply before opening the device. Do not
install or wire the device while it is connected to the power supply. Failure to comply
with this precaution can result in irreparable damage to the electronics.
•Risk of electric shock. Connect the protective conductor to the ground terminal on the
housing before the power supply is applied (not necessary if the power supply is gal-
vanically isolated).
•Compare the specifications on the nameplate with the local supply voltage and fre-
quency. The national regulations governing the installation of electrical equipment
also apply.
Procedure Fig. 2, Fig. 3):
1. Remove the cover of the connection compartment (f) from the transmitter housing.
2. Feed the power supply cable (a) and PROFIBUS cable (b) through the appropriate
cable entries.
!Note:
The Promass 80 can also be supplied with the option of a ready-mounted fieldbus
connector. More information on this can be found on Page 14.
3. Connecting the cables:
– Wiring diagram (aluminum or stainless steel housings) → Fig. 2
– Wiring diagram (wall-mount transistor housing) → Fig. 3
– Terminal assignment → Page 13
"Caution:
– The PROFIBUS cable can be damaged!
If the shielding of the cable is grounded at more than one point in systems without
additional potential equalisation, network frequency equalisation currents can
occur that damage the cable or the shielding.
In such cases the shielding of the cable is to be grounded on only one side, i.e.
it must not be connected to the ground terminal of the housing. The shield that is
not connected should be insulated!
– We recommend that the PROFIBUS not be looped using conventional cable
glands. If you later replace even just one measuring device, the bus communica-
tion will have to be interrupted.
!Note:
– The terminals for the PROFIBUS-PA connection (26/27) have an integral polarity
protection. This ensures correct signal transmission via the fieldbus even if lines
are confused.
– Cable cross-section: max. 2.5 mm2
– Observe the grounding concept.
– PROFIBUS-PA connection values:
Vi= 30 V AC; Ii= 500 mA; Pi= 5.5 W; Li= 10.0 µH; Ci= 5.0 nF
4. Screw the cover of the connection compartment (f) firmly back onto the transmitter
housing.

2 Wiring PROline Promass 80 PROFIBUS-PA
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Fig. 2: Connecting the transmitter (field housing), cable cross-section: max. 2.5 mm2
A = Aluminium field housing
B = Stainless steel field housing
a Cable for power supply: 85...260 V AC, 20...55 V AC, 16...62 V DC
Terminal No. 1: L1 for AC, L+ for DC;
Terminal No. 2: N for AC, L−for DC
b PROFIBUS-PA line:
Terminal No. 26: PA+
Terminal No. 27: PA –
c Ground terminal for protective conductor
d Ground terminal for signal-cable shield
e Service adapter for connecting service interface FXA 193 (FieldCheck™, FieldTool™)
f Cover of the connection compartment
gClamp
b
b
c
d
a
a
27
25
23
21
2
1
26
24
22
20
L1 (L+)
PA(+)
N (L-)
PA(–)
g
f
e
f
b
a
A
B
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PROline Promass 80 PROFIBUS-PA 2 Wiring
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Fig. 3: Connecting the transmitter (wall-mount housing), cable cross-section: max. 2.5 mm2
a Cable for power supply: 85...260 V AC, 20...55 V AC, 16...62 V DC
Terminal No. 1: L1 for AC, L+ for DC
Terminal No. 2: N for AC, L−for DC
b PROFIBUS-PA line:
Terminals No. 26: PA+
Terminal No. 27: PA –
c Ground terminal for protective conductor
d Ground terminal for signal-cable shield
e Service adapter for connecting service interface FXA 193 (FieldCheck™, FieldTool™)
f Cover of the connection compartment power supply for external termination (s. Fig. 2)
2.3.2 Terminal assignment
Order variant Terminals No. (outputs/inputs)
26: PA+
27: PA–
83***-***********HPROFIBUS-DP/PA (non Ex)
Connected load PROFIBUS-PA
PROFIBUS-PA:
Vi= 30 V AC, Ii= 500 mA, Pi= 5.5 W, Li= 10.0 µH, Ci=5.0nF
12
cd
e
a
ab b
22 2320 21 24 25 26 27
f
PA (+)
PA (–)
L1 (L+)
N (L–)
F06-50xPBxxx-04-03-xx-xx-000

2 Wiring PROline Promass 80 PROFIBUS-PA
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2.3.3 Fieldbus connector
The connection technology of PROFIBUS-PA allows measuring devices to be con-
nected to the fieldbus via uniform mechanical connections such as T-boxes, junction
boxes, etc. This connection technology using prefabricated distribution modules and
plug-in connectors offers substantial advantages over conventional wiring:
•Field devices can be removed, replaced or added at any time during normal opera-
tion. The communications will not be interrupted.
•This simplifies installation and maintenance significantly.
•Existing cable infrastructures can be used and expanded instantly, e.g. when con-
structing new star distributors using 4-channel or 8-channel junction boxes.
The Promass 80 can therefore be supplied with a ready-mounted fieldbus connector.
Fieldbus connectors for retrofitting can be ordered from E+H as a spare part (see
Operating Instructions PROline Promass 80 PROFIBUS-PA).
Fig. 4: Connectors for connecting to the PROFIBUS-PA
A = Aluminium field housing
B = Stainless steel field housing
C = Protective cap for connector
D = Fieldbus connector
E = Adapter PG 13.5 / M 20.5
F = Connector on housing (male)
G = Connector (female)
Pin assignment / colour codes:
1 = Brown wire: PA+ (terminal 26)
2 = Not connected
3 = Blue wire: PA –(terminal 27)
4 = Black line: Ground (notes on connection → Page 12, )
5 = Female connector in centre not assigned
6 = Positioning groove
7 = Positioning key
34
150/300 mm
45.0 mm
(1.766")
PG 13.5
M 12 x 1
21
B
C D E
4
12
F
G
3
5
6
7
A
F06-xxxPBxxx-04-xx-xx-xx-000

PROline Promass 80 PROFIBUS-PA 2 Wiring
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Technical data (connector):
Connection cross section 0.75 mm2
Connector thread PG 13.5
Degree of protection IP 67 in accordance with DIN 40 050 IEC 529
Contact surface CuZnAu
Housing material Cu Zn, surface Ni
Flammability V - 2 in accordance with UL - 94
Operating temperature –40...+85 °C
Ambient temperature –40...+150 °C
Nominal current per contact 3 A
Nominal voltage 125...150 V DC in accordance with the VDE standard 01 10/ISO Group 10
Resistance to tracking KC 600
Volume resistance ≤8 mΩin accordance with IEC 512 Part 2
Insulation resistance ≤1012 Ωin accordance with IEC 512 Part 2

2 Wiring PROline Promass 80 PROFIBUS-PA
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2.4 Potential equalisation
No special measures for potential equalisation are required.
!Note:
For instruments for use in hazardous areas, observe the corresponding guidelines in the
specific Ex documentation.
2.5 Degree of protection
The devices fulfill all the requirements for IP 67. Compliance with the following points is
mandatory following installation in the field or servicing, in order to ensure that IP 67 pro-
tection is maintained:
•The housing seals must be clean and undamaged when inserted into their grooves.
The seals must be dried, cleaned or replaced if necessary.
•All threaded fasteners and screw covers must be firmly tightened.
•The cables used for connection must be of the specified outside diameter (see
Operating Instructions PROline Promass 80 PROFIBUS-PA).
•Firmly tighten the cable entry (Fig. 5).
•The cables must loop down before they enter the cable entries (“water trap”, Fig. 5).
This arrangement prevents moisture penetrating the entry. Always install the measur-
ing device in such a way that the cable entries do not point up.
•Remove all unused cable entries and insert plugs instead.
•Do not remove the grommet from the cable entry.
Fig. 5: Installation instructions for cable entries
F06-xxxxxxxx-04-xx-xx-xx-005

PROline Promass 80 PROFIBUS-PA 2 Wiring
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2.6 Post-connection check
Perform the following checks after completing electrical installation of the measuring
device:
Device condition and specifications Notes
Are cables or the device damaged (visual inspection)? −
Electrical connection Notes
Does the supply voltage match the specifications on the nameplate? 85...260 V AC (45...65 Hz)
20...55 V AC (45...65 Hz)
16...62 V DC
Do the cables comply with the specifications? s. Page 10
Do the cables have adequate strain relief? −
Are the cables correctly segregated by type?
Without loops and crossovers?
−
Are the power supply and signal cables correctly connected? see the wiring diagram
inside the cover of the
terminal compartment
Are all screw terminals firmly tightened? −
Are all cable entries installed, firmly tightened and correctly sealed?
Cables looped as “water traps”?
s. Page 16
Are all housing covers installed and firmly tightened? −
Electrical connection - PROFIBUS-PA Notes
Are all the connecting components (T-boxes, junction boxes, connec-
tors, etc.) connected with each other correctly?
–
Has each fieldbus segment been terminated at both ends with a bus ter-
minator?
–
Has the max. length of the fieldbus cable been observed in accordance
with
the PROFIBUS specifications?
s. Page 7
Has the max. length of the spurs been observed in accordance with
the PROFIBUS specifications?
s. Page 8
Is the fieldbus cable fully shielded and correctly grounded? s. Page 8

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PROline Promass 80 PROFIBUS-PA 3 Operation
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3 Operation
3.1 Operation at a glance
You have a number of options for configuring and commissioning the device:
1. Local display (optional) → Page 20
The local display enables you to read all of the important parameters directly at the
measuring point, configure device-specific parameters in the field and commission the
instrument.
2. Configuration programs → Page 31
The configuration of profile and device-specific parameters is primarily done via the
PROFIBUS-PA interface. You can obtain special configuration and operating programs
from the various manufacturers for these purposes.
3. Jumpers and miniature switches (for hardware settings) → Page 40
You can make the following hardware settings for the PROFIBUS-PA using jumpers or
miniature switches on the I/O board:
•Set the device bus address
•Switch the hardware write protection on/off
Fig. 6: Options for operating the Promass 80 PROFIBUS-PA
1 Configuration / operation programs for operating the device via the PROFIBUS-PA
2 Jumpers or miniature switch for hardware settings (write protection, device address)
3 Local display for the operation of the device in the field (optional)
1
2
3
E
- +
F06-xxxPBxxx-19-xx-xx-xx-000

3 Operation PROline Promass 80 PROFIBUS-PA
20 Endress+Hauser
3.2 Operation via the local display
3.3 Display and operating elements
The local display enables you to read all important parameters directly at the measuring
point and also configure the device.
The display consists of several lines; this is where measured values and/or status vari-
ables (direction of flow, empty pipe, bar graph, etc.) are displayed. You can change the
assignment of display lines to different variables to suit your needs and preferences
(→see the “Description of Device Functions” manual).
Fig. 7: Display and operating elements
Liquid crystal display (1)
The backlit, two-line liquid-crystal display shows measured values, dialog texts, fault messages and notice
messages. The display as it appears during normal operation is known as the HOME position (operating
mode).
– Top line: Shows primary measured values, e.g. mass flow in [kg/h] or in [%].
– Bottom line: Shows additional measured variables and status variables, e.g. totalizer reading in [t], bar
graph, measuring point designation.
Plus/minus keys (2)
– Enter numerical values, select parameters
– Select different function groups within the function matrix
Press the +/−keys simultaneously to trigger the following functions:
– Exit the function matrix step by step →HOME position
– Press and hold down +/−keys for longer than 3 seconds →Return directly to the HOME position
– Cancel data entry
Enter key (3)
–HOMEposition→Entry into the function matrix
Save the numerical values you input or settings you change
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