Endress+Hauser Micropilot FMR10 User manual

Products Solutions Services
Operating Instructions
Micropilot FMR10
Free space radar
BA01577F/00/EN/01.16
71325111

2 Endress+Hauser
1.
Order code:
Ext. ord. cd.:
Ser. no.:
www.endress.com/deviceviewer Endress+Hauser Operations App
XXXXXXXXXXXX
XXXXX-XXXXXX
XXX.XXXX.XX
Serial number
2.
3.
A0023555

Table of contents
Endress+Hauser 3
Table of contents
1 Document information .............. 4
1.1 Symbols for certain types of information ...... 4
1.2 Safety symbols ......................... 4
1.3 Symbols in graphics ..................... 4
2 Terms and abbreviations ............ 5
3 Basic safety instructions ............ 6
3.1 Requirements for personnel ............... 6
3.2 Designated use ........................ 6
3.3 Workplace safety ....................... 7
3.4 Operational safety ...................... 7
3.5 Product safety ......................... 7
3.5.1 CE mark ....................... 7
4 Registered trademarks .............. 7
5 Supplementary documentation ...... 9
5.1 Standard documentation ................. 9
6 Product description ................ 10
6.1 Product design ........................ 10
6.1.1 Micropilot FMR10 ............... 10
7 Incoming acceptance and product
identification ..................... 11
7.1 Incoming acceptance ................... 11
7.2 Product identification ................... 12
8 Installation ....................... 13
8.1 Installation conditions .................. 13
8.1.1 Installation types ................ 13
8.1.2 Nozzle installation ............... 13
8.1.3 Orientation .................... 14
8.1.4 Alignment .................... 14
8.1.5 Beam angle .................... 15
8.1.6 Measurement in plastic vessels ..... 15
8.1.7 Weather protection cover ......... 16
8.1.8 Free-field measurement with
flooding protection tube .......... 16
8.1.9 Installation with mounting bracket,
adjustable ..................... 17
8.1.10 Cantilever installation, with pivot .... 18
8.1.11 Post-installation check ........... 18
9 Electrical connection .............. 19
9.1 Cable assignment ...................... 19
9.2 Supply voltage ........................ 19
9.3 Connection 4 to 20 mA ................. 20
9.4 Post-connection check .................. 20
10 Operability ........................ 21
10.1 Operating concept ..................... 21
10.2 Via Bluetooth® wireless technology ........ 21
11 Commissioning and operation ...... 22
11.1 Installation and function check ............ 22
11.2 Operation and settings via SmartBlue (app) .. 22
11.3 Configuring level measurement via operating
software ............................ 27
11.3.1 Displaying level value as % ......... 28
11.4 Data access - Security ................... 29
11.4.1 Software locking via access code in
SmartBlue ..................... 29
11.4.2 Unlocking via SmartBlue .......... 29
11.4.3 Bluetooth® wireless technology ..... 29
12 Diagnostics and troubleshooting ... 30
12.1 General trouble shooting ................ 30
12.2 General errors ........................ 30
12.3 Diagnostic event ...................... 31
12.3.1 Diagnostic event in the operating
tool .......................... 31
12.4 List of diagnostic events ................. 31
13 Maintenance ...................... 32
13.1 Exterior cleaning ...................... 32
13.2 Seals ............................... 32
14 Repair ............................ 33
14.1 General notes ........................ 33
14.1.1 Repair concept ................. 33
14.1.2 Replacing a device ............... 33
14.1.3 Return ....................... 33
14.1.4 Disposal ...................... 33
15 Accessories ....................... 34
15.1 Overview ............................ 34
16 Operating menu ................... 35
16.1 Overview operating menue (SmartBlue) ..... 35
16.2 "Setup" menu ......................... 39
16.2.1 "Advanced setup" submenu ......... 42
16.2.2 "Communication" submenu ......... 52
16.3 "Diagnostics" submenu .................. 53
16.3.1 "Device information" submenu ...... 55
16.3.2 "Simulation" submenu ............ 57
Index .................................. 58

Document information Micropilot FMR10
4 Endress+Hauser
1 Document information
1.1 Symbols for certain types of information
Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Preferred
Procedures, processes or actions that are preferred.
Forbidden
Procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
Reference to documentation
Reference to page
Reference to graphic
,… ,
Series of steps
Result of a step
Help in the event of a problem
Visual inspection
1.2 Safety symbols
Symbol Meaning
DANGER
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will
result in serious or fatal injury.
WARNING
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can
result in serious or fatal injury.
CAUTION
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can
result in minor or medium injury.
NOTICE
NOTE!
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.3 Symbols in graphics
Symbol Meaning
1, 2, 3 ... Item numbers
,… ,
Series of steps
A, B, C, ... Views
A-A, B-B, C-C, ... Sections

Micropilot FMR10 Terms and abbreviations
Endress+Hauser 5
Symbol Meaning
-
Hazardous area
Indicates a hazardous area.
.
Safe area (non-hazardous area)
Indicates the non-hazardous area.
2 Terms and abbreviations
Term/abbreviation Explanation
BA Document type "Operating Instructions"
KA Document type "Brief Operating Instructions"
TI Technical Information
SD Document type "Special Documentation"
XA Document type "Safety Instructions"
PN Nominal pressure
MWP Maximum Working Pressure
The MWP can also be found on the nameplate.
ToF Time of Flight
DK Relative dielectric constant εr
Operating tool The term "operating tool" is used in place of the following operating software:
SmartBlue (app), for operation using an Android or iOS smartphone or tablet.
BD Blocking Distance; no signals are analyzed within the BD.

Basic safety instructions Micropilot FMR10
6 Endress+Hauser
3 Basic safety instructions
3.1 Requirements for personnel
The personnel for installation, commissioning, diagnostics and maintenance must fulfill
the following requirements:
‣Trained, qualified specialists must have a relevant qualification for this specific function
and task.
‣Are authorized by the plant owner/operator.
‣Are familiar with federal/national regulations.
‣Before starting work, read and understand the instructions in the manual and
supplementary documentation as well as the certificates (depending on the
application).
‣Follow instructions and comply with basic conditions.
The operating personnel must fulfill the following requirements:
‣Are instructed and authorized according to the requirements of the task by the facility's
owner-operator.
‣Follow the instructions in this manual.
3.2 Designated use
Application and media
The measuring device described in these Operating Instructions is intended for continuous,
non-contact level measurement in liquids. Because of its operating frequency of approx.
26 GHz, a maximum radiated pulsed power of 5.7 mW and an average power output of
0.015 mW, use outside of closed, metallic vessels is also permitted. For operation outside
of closed vessels the device must be installed according to the instructions mentioned in
the chapter "Installation" →  16. Operation does not pose a risk to health or the
environment.
If the limit values specified in the "Technical data" and the conditions listed in the
instructions and additional documentation are observed, the measuring device may be
used for the following measurements only:
‣Measured process variables: distance
‣Calculated process variables: volume or mass in vessels of any shape; flow through
measuring weirs or flumes (calculated from the level by the linearization functionality)
To ensure that the measuring device remains in proper condition for the operation time:
‣Use the measuring device only for media against which the process-wetted materials
are adequately resistant.
‣Observe the limit values in "Technical data".
Incorrect use
The manufacturer is not liable for damage caused by improper or non-designated use.
Verification for borderline cases:
‣For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance
in verifying the corrosion resistance of fluid-wetted materials, but does not accept any
warranty or liability.
Residual risks
Due to heat transfer from the process as well as power dissipation within the electronics,
the temperature of the electronics housing and the assemblies contained therein may rise
to 80 °C (176 °F) during operation. When in operation, the sensor can reach a temperature
close to the medium temperature.
Danger of burns from contact with surfaces!
‣For elevated fluid temperature, ensure protection against contact to prevent burns.

Micropilot FMR10 Registered trademarks
Endress+Hauser 7
3.3 Workplace safety
For work on and with the device:
‣Wear the required personal protective equipment according to federal/national
regulations.
3.4 Operational safety
Risk of injury.
‣Operate the device in proper technical condition and fail-safe condition only.
‣The operator is responsible for interference-free operation of the device.
Conversions to the device
Unauthorized modifications to the device are not permitted and can lead to unforeseeable
dangers.
‣If, despite this, modifications are required, consult with the manufacturer.
Repair
To ensure continued operational safety and reliability,
‣Carry out repairs on the device only if they are expressly permitted.
‣Observe federal/national regulations pertaining to repair of an electrical device.
‣Use original spare parts and accessories from the manufacturer only.
Hazardous area
To eliminate a danger for persons or for the facility when the device is used in the
hazardous area (e.g. explosion protection, pressure vessel safety):
‣Based on the nameplate, check whether the ordered device is permitted for the
intended use in the hazardous area.
‣Observe the specifications in the separate supplementary documentation that is an
integral part of these Instructions.
3.5 Product safety
This measuring device is designed in accordance with good engineering practice to meet
state-of-the-art safety requirements, has been tested, and left the factory in a condition in
which it is safe to operate. It meets general safety standards and legal requirements.
3.5.1 CE mark
The measuring system meets the legal requirements of the applicable EC guidelines. These
are listed in the corresponding EC Declaration of Conformity together with the standards
applied.
Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.
4 Registered trademarks
The Bluetooth® word mark and logos are registered trademarks owned by the Bluetooth
SIG, Inc. and any use of such marks by Endress+Hauser is under license. Other trademarks
and trade names are those of their respective owners.”
Apple®
Apple, the Apple logo, iPhone, and iPod touch are trademarks of Apple Inc., registered in
the U.S. and other countries. App Store is a service mark of Apple Inc.

Registered trademarks Micropilot FMR10
8 Endress+Hauser
Android®
Android, Google Play and the Google Play logo are trademarks of Google Inc.

Micropilot FMR10 Supplementary documentation
Endress+Hauser 9
5 Supplementary documentation
The following document types are available in the Download Area of the Endress+Hauser
Internet site: www.endress.com → Download:
5.1 Standard documentation
Device Document type Document code
FMR10 Brief Operating Instructions KA01247F
Device Document type Document code
FMR10 Technical Information TI01266F

Product description Micropilot FMR10
10 Endress+Hauser
6 Product description
6.1 Product design
6.1.1 Micropilot FMR10
18
9
2
3
4 5
6
7
A0028415
 1 Design of the Micropilot FMR10 (26 GHz)
1 Sensor housing
2 Seal
3 Process connection rear side
4 Cable gland
5 Pipe adapter
6 O-ring
7 Counter nut
8 Design ring
9 Process connection front side

Micropilot FMR10 Incoming acceptance and product identification
Endress+Hauser 11
7 Incoming acceptance and product
identification
7.1 Incoming acceptance
A0028673
DELIVERY NOTE
1 = 2
A0022480
Are the order codes on the delivery note (1)
and the product sticker (2) identical?
A0029100
A0028673
A0029071
Are the goods undamaged?
A0028673
DELIVERY NOTE Ext. ord. cd.:
Order code:
Ser. no.:
T max:
p
DeviceID:
Date:
FW ex works
Mat.:
:Dev.Rev.:
Ta:
if modification
see sep. label
X =
MWP:
A0029102
Do the nameplate data match the ordering
information on the delivery note?
If one of these conditions is not satisfied, contact your Endress+Hauser Sales Center.

Incoming acceptance and product identification Micropilot FMR10
12 Endress+Hauser
7.2 Product identification
The following options are available for identification of the measuring device:
• Nameplate specifications
• Extended order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer
(www.endress.com/deviceviewer): All information about the measuring device and an
overview of the scope of the associated Technical Documentation is displayed.
• Enter the serial number from the nameplates into the Endress+Hauser Operations App,
or scan the 2-D matrix code (QR code) on the nameplate with the
Endress+Hauser Operations App: All information about the measuring device and an
overview of the scope of the associated Technical Documentation is displayed.
12
11
8
7
6
2
1
3
4
5
19
20
18
15 16
13
17
14 24
Ext. ord. cd.:
Order code:
Ser. no.:
T max:
p
DeviceID:
Date:
FW ex works
Mat.:
:Dev.Rev.:
10
Ta:
if modification
see sep. label
X =
MWP:
23
21
22
9
A0029096
 2 Nameplate of Micropilot
1 Manufacturer's address
2 Device name
3 Order code
4 Serial number (ser. no.)
5 Extended order code (Ext. ord. cd.)
6 Supply voltage
7 Signal outputs
8 Process pressure
9 Permitted ambient temperature (Ta)
10 Maximum process temperature
11 Device ID
12 Firmware version (FW)
13 Device revision (Dev.Rev.)
14 CE mark
15 Additional information about the device version (certificates, approvals)
16 C-Tick
17 Materials in contact with process
18 Degree of protection: e.g. IP, NEMA
19 Certificate symbol
20 Certificate and approval relevant data
21 Document number of the Safety Instructions: e.g. XA, ZD, ZE
22 Modification mark
23 2-D matrix code (QR code)
24 Manufacturing date: year-month

Micropilot FMR10 Installation
Endress+Hauser 13
8 Installation
8.1 Installation conditions
8.1.1 Installation types
BCD
A
A0028892
 3 Wall, ceiling or nozzle installation
A Wall or ceiling mount, adjustable
B Mounted at front thread
C Mounted at rear thread
D Ceiling installation with counter nut (included in delivery)
Caution!
The sensor cable is not designed as supporting cable. Do not use as a suspension wire.
8.1.2 Nozzle installation
The antenna should be just out of the nozzle for optimum measurement. The interior of
the nozzle must be smooth and may not contain any edges or welded joints. The edge of
the nozzle should be rounded if possible. The maximum nozzle length L depends on the
nozzle diameter D. Please note the specified limits for the diameter and length of the
nozzle.
L
D
L
D
A0028843
 4 FMR10 nozzle installation
40 mm (1.5 in) Antenna, outside nozzle 40 mm (1.5 in) Antenna, inside nozzle
D min. 40 mm (1.5 in) min. 80 mm (3 in)
L max. D x 1.5 max. 140 mm (5.5 in) + D x 1.5

Installation Micropilot FMR10
14 Endress+Hauser
8.1.3 Orientation
1
4
1/6D
BD
2 3
D
A0028410
 5 Tank installation position
• If possible install the sensor so that its lower edge projects into the vessel.
• Do not install the sensor in the middle of the tank (2). We recommend leaving a distance
(1) between the sensor and the tank wall measuring 1/6 of the tank diameter.
Recommended distance A wall - nozzle outer edge: ~ 1/6 of the tank diameter D.
However, the device must not under any circumstances be mounted closer than
15 cm (5.91 in) to the tank wall.
• Avoid measurements through the filling curtain (3).
• Avoid equipment (4) such as limit switches, temperature sensors, baffles, heating coils
etc.
• Multiple devices can be operated in one tank without influencing each other.
• No signals are analyzed within the Blocking distance. It can therefore be used to
suppress interference signals (e.g. the effects of condensate) close to the antenna.
By default an automatic Blocking distance of at least 0.1 m (0.33 ft) is preset. However it
can be manually overwritten (even 0 m (0 ft) is allowed.
Automatic calculation:
Blocking distance = Empty calibration - Full calibration - 0.2 m (0.656 ft).
The Blocking distance parameter is recalculated according to this formula every time a
new value is entered into the Empty calibration parameter or Full calibration
parameter.
If this calculation results in a value <0.1 m (0.33 ft), the blocking distance of
0.1 m (0.33 ft) is used instead.
8.1.4 Alignment
• Align the antenna vertically to the product surface.
• Align the eyelet with the mounting eye as well as possible towards the tank wall.

Micropilot FMR10 Installation
Endress+Hauser 15
90°
90°
90°
90°
90°
A0028927
 6 Sensor alignment when mounting in tank
8.1.5 Beam angle
a
D
W
a
_
2
W = 2 x D x tan
A0029053-EN
 7 Relationship between beam angle α, distance D and beamwidth diameter W
The beam angle is defined as the angle α at which the power density of the radar waves
reaches half the value of the maximum power density (3dB width). Microwaves are also
emitted outside the signal beam and can be reflected off interfering installations.
Beam diameter W as a function of beam angle α and measuring distance D.
FMR10
Antenna size 40 mm (1.5 in)
Beam angle α 30°
Distance (D) Beamwidth diameter W
3 m (9.8 ft) 1.61 m (5.28 ft)
5 m (16.4 ft) 2.68 m (8.79 ft)
8.1.6 Measurement in plastic vessels
If the outer wall of the vessel is made of a non-conductive material (e.g. GFR) microwaves
can also be reflected off interfering installations outside of the vessel (e.g. metallic
pipes (1), ladders (2), grates (3), ...). Therefore there should be no such interfering
installations in the signal beam. For more information, please contact Endress+Hauser.

Installation Micropilot FMR10
16 Endress+Hauser
2
3
1
A0029540
 8 Measurement in a plastic vessel
8.1.7 Weather protection cover
For outdoor use, the use of a weather protection cover(1) is recommended
1
A0031277
 9 Weather protection cover, e.g with 40 mm (1.5") antenna
The sensor is not completely covered.
The weather protection cover is available as an accessory. →  34
8.1.8 Free-field measurement with flooding protection tube
The flooding protection tube guarantees a definitive analysis of the maximum level even in
the event that the sensor is completely flooded.
In free-field installations and / or in applications where there is a risk of flooding, it is
recommended to use a flooding protection tube

Micropilot FMR10 Installation
Endress+Hauser 17
1
2
3
4
A0030394
 10 Function of flooding protection tube
1 Air pocket
2 O-ring (EPDM) seal
3 Blocking distance
4 Max. Level
The flooding protection tube is available as an accessory. →  34
The tube is screwed directly onto the sensor and seals off the system by means of an O-
ring (2) making it air-tight. In the event of flooding, the air pocket (1) that develops in the
tube ensures a definitive detection of the maximum level (4) directly at the end of the
tube. Due to the fact that the Blocking distance (3) is inside the tube, multiple echoes are
not analyzed.
Configuring the blocking distance when using the flooding protection tube
‣Navigate to: Main menu → Setup → Advanced setup → Blocking distance
 Enter 100 mm (4 in).
8.1.9 Installation with mounting bracket, adjustable
A0028893
 11 Installation with mounting bracket, adjustable
• Wall or ceiling installation is possible.
• Using the mounting bracket, position the antenna so that it is perpendicular to the
product surface.

Installation Micropilot FMR10
18 Endress+Hauser
NOTICE
There is no conductive connection between the mounting bracket and transmitter
housing.
Risk of electrostatic charge.
‣Integrate the mounting bracket in the local potential equalization system.
The mounting bracket is available as an accessory. →  34
8.1.10 Cantilever installation, with pivot
ABC
A0028412
 12 Cantilever installation, with pivot
A Installation with cantilever and wall bracket
B Installation with cantilever and mounting frame
C The cantilever can be turned (e.g. in order to position the sensor over the center of the channel, for example)
8.1.11 Post-installation check
 Is the device undamaged (visual inspection)?
 Is the device adequately protected from wet conditions and direct sunlight?
 Is the device properly secured?

Micropilot FMR10 Electrical connection
Endress+Hauser 19
9 Electrical connection
9.1 Cable assignment
-
+
12
A0028954
 13 Cable assignment
1 Plus, brown wire
2 Minus, blue wire
9.2 Supply voltage
An external power supply is necessary.
Terminal voltage U at device Maximum load R, depending on supply voltage U0 of power supply
unit
10.5 to 30 VDC2-wire
R [ ]W
U0[V]
10
10.5 21.75
20 30
0
500
A0029226
Potential equalization
No special measures for potential equalization are required.
Various power supply units can be ordered from Endress+Hauser.
Battery operation
The sensor's Bluetooth® wireless technology communication can be disabled to
increase the operating life of the battery.
→  29

Electrical connection Micropilot FMR10
20 Endress+Hauser
9.3 Connection 4 to 20 mA
Circuit diagram / Description
FMR10 connection with voltage source
and 4 to 20 mA display
2
Y+ +
- -
I
1
mA
A0028907
 14 FMR10 block diagram
1 Micropilot FMR10, 4 to 20 mA
2 Power supply
9.4 Post-connection check
Is the device or cable undamaged (visual check)?
Do the cables have adequate strain relief?
Are the cable glands mounted and firmly tightened?
Does the supply voltage match the specifications on the nameplate?
No reverse polarity, is terminal assignment correct?