Endress+Hauser Flowphant T DTT31 User manual

BA235R/09/en/13.10
71098494
Release
01.00
Operating Instructions
Flowphant®T DTT31, DTT35
Flow Switch

Brief overview
For quick and easy commissioning:
Safety instructions →Page 4
Æ
Installation →Page 6
Æ
Wiring →Page 11
Æ
Operation →Page 12
Display and operating elements
Onsite operation
Operation with PC and configuration software
Æ
Troubleshooting →Page 29

Endress+Hauser 3
DTT31, DTT35
Table of contents
1 Safety instructions . . . . . . . . . . 4
1. 1 Designated use . . . . . . . . . . . . . . . . . . . . . 4
1. 2 Installation, commissioning and operation . 4
1. 3 Operational safety . . . . . . . . . . . . . . . . . . . 4
1. 4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Device identification. . . . . . . . . 5
2. 1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Certificates and approvals . . . . . . . . . . . . . 5
3 Installation . . . . . . . . . . . . . . . . 6
3. 1 Incoming acceptance, storage . . . . . . . . . . 6
3. 2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 6
3. 3 Process connection . . . . . . . . . . . . . . . . . . 7
3. 4 Installation instructions . . . . . . . . . . . . . . . 9
4 Wiring. . . . . . . . . . . . . . . . . . . 11
4. 1 DC voltage version with
M12x1 connector . . . . . . . . . . . . . . . . . 11
4. 2 DC voltage version with valve connector . 12
5 Operation . . . . . . . . . . . . . . . . 12
5. 1 Onsite operation . . . . . . . . . . . . . . . . . . . 12
5. 2 Operation with PC and
configuration software . . . . . . . . . . . . . . . 24
6 Maintenance. . . . . . . . . . . . . . 25
7 Accessories. . . . . . . . . . . . . . . 25
7. 1 Welding bosses and coupling . . . . . . . . . 25
7. 2 Electrical connection . . . . . . . . . . . . . . . . 27
7. 3 Configuration kit . . . . . . . . . . . . . . . . . . . 28
7. 4 Configuration software . . . . . . . . . . . . . . 28
8 Troubleshooting . . . . . . . . . . . 29
8. 1 Error messages and warning messages . . . 29
8. 2 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8. 3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . 30
8. 4 Change status (release) . . . . . . . . . . . . . . 31
8. 5 Software history . . . . . . . . . . . . . . . . . . . 31
9 Technical data . . . . . . . . . . . . .32
9. 1 Power supply . . . . . . . . . . . . . . . . . . . . . 32
9. 2 Output . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9. 3 Operating conditions . . . . . . . . . . . . . . . . 33

Safety instructions DTT31, DTT35
4Endress+Hauser
1 Safety instructions
1. 1 Designated use
The Flowphant®T is a flow switch for monitoring mass flow rates in industrial processes. The
device is designed to meet state-of-the-art safety requirements and conforms to applicable stan-
dards and EC regulations. It can, however, be a source of danger if used incorrectly or for any-
thing other than the designated use.
1. 2 Installation, commissioning and operation
Installation, electrical connection, commissioning, operation and maintenance of the measuring
system must be carried out by trained, qualified specialists authorized to perform such work by
the facility's owner-operator. The specialist must have read and understood these Operating
Instructions and must follow the instructions they contain. The device may only be modified and
repair work carried out if this is explicitly permitted in the Operating Instructions. Damaged
devices which could be a source of danger may not be commissioned and must be labeled and
identified as defective.
1. 3 Operational safety
• Functional safety
The Flowphant®T flow switch has been developed in accordance with the IEC 61508 and
IEC 61511-1 (FDIS) standards. The device version with a PNP switch output and additional
analog output is equipped with features for detecting and preventing errors within the elec-
tronics and software.
•Ex-area
The Flowphant®T is not approved for use in Ex-areas.
1. 4 Return
The following procedures must be carried out before a device is returned to Endress+Hauser:
• Always enclose a fully completed “Declaration of Contamination” form with the device. Only
then can Endress+Hauser transport and examine a returned device. A copy of the “Declara-
tion of Contamination” can be found on the second last page of these Operating Instructions.
• Remove all fluid residues. This is particularly important if the fluid is hazardous to health, e.g.
flammable, toxic, caustic, carcinogenic, etc.
#Warning!
Do not return a device if you are not absolutely certain that all traces of hazardous substances
have been removed, e.g. substances which have penetrated crevices or diffused through plastic.

DTT31, DTT35 Device identification
Endress+Hauser 5
2 Device identification
2.1 Nameplate
To identify your device, compare the complete order code and the version information on the
delivery papers with the data on the nameplate.
a0006981
Fig. 1: Nameplate for device identification (as example)
!Note!
The release number indicates the change status of the device. A change in the last two figures
does not have any affect on the compatibility, Chap. 8.4.
2.2 Certificates and approvals
CE mark, declaration of conformity
On leaving the factory, the device was in perfect condition from the point of view of safety. It
complies with the standards EN 61010 -1 "Protection Measures for Electrical Equipment for
Measurement, Control, Regulation and Laboratory Procedures" and with the EMC requirements
of IEC/EN 61326. The device meets the legal requirements of the EU Directives. The manufac-
turer confirms a positive completion of all tests by fitting the unit with a CE mark.
Hygiene standard
The DTT35 flow switch meets the requirements of Sanitary Standard no. 74-03. Endress+Hau-
ser confirms this by applying the 3–A symbol (not valid for process connection conical
metal-metal).
m Order code r Connection diagram
n Serial number s Measuring range
o TAG number t Ambient temperature range
p Release number (change status) u Degree of protection
q Connection values v Approvals

Installation DTT31, DTT35
6Endress+Hauser
UL listed for Canada and USA
The device was examined by Underwriters Laboratories Inc. (UL) in accordance with the
standards UL 61010B-1 and CSA C22.2 No. 1010.1-92 and listed under the number E225237
UL.
3 Installation
3. 1 Incoming acceptance, storage
• Incoming acceptance:
Check the packaging and the device for damage. Check that the goods delivered are complete
and nothing is missing.
• Storage:
Storage temperature -40 °C to +85 °C (-40 °F to 185 °F).
3. 2 Dimensions
A0005279
Fig. 2: Dimensions in mm (inch)
Version L with 30 and 100 mm (1.18 and 3.94 in) for DTT31
Version L with 30, 50 and 100 mm (1.18, 1.97 and 3.94 in) for DTT35
M12x1 connector as per IEC 60947-5-2
M16x1.5 or NPT ½" valve connector as per DIN 43650A/ISO 4400

DTT31, DTT35 Installation
Endress+Hauser 7
3. 3 Process connection
3.3.1 DTT31 design, dimensions of the process connections
T09-TTR31xxx-17-xx-xx-en-000
Fig. 3: Process connection versions of DTT31
Item
no.
Version Insertion
length L
Thread length L1Thread length L2
A Without process connection. For suitable
welding boss and coupling see chapter
’accessories’.
30 or 100 mm
(1.18 or
3.94 in)
--
B Thread process connection:
• ANSI NPT ¼" (m= AF14)
• ANSI NPT ½" (m= AF27)
• 14.3 mm (0.56")
• 19 mm (0.75")
• 5.8 mm (0.23")
• 8.1 mm (0.32")
C Thread process connection cylindrical as
per ISO 228:
• G¼" (n= AF14)
• G½" (n= AF27)
• 12 mm (0.47")
• 14 mm (0.55")
-

Installation DTT31, DTT35
8Endress+Hauser
3.3.2 DTT35 design, dimensions of the process connections
a00011776
Fig. 4: Hygienic process connections. All dimensions in mm (inch)
L = Insertion length L
!Note!
The maximum process pressure for the conical metal-metal process connection (→Fig. 4,
item MB) is 16 bar!
Item no. Process connection versions DTT35
Insertion length L = 30, 50 or 100 mm (1.18, 1.97 or 3.94 in)
MB Conical metal-metal for hygienic processes, G½" thread, thread length L1 = 14 mm (0.55").
Suitable welding boss available as accessory.
DB Clamp 1"...1½" (ISO 2852) or DN 25...DN 40 (DIN 32676)
DL Clamp 2" (ISO 2852) or DN 50 (DIN 32676)
LB Varivent F DN25-32, PN 40
LL Varivent N DN40-162, PN 40
HL APV-Inline, DN50, PN40, 316L, B = bores 6 x Ø8.6 (0.34") + 2 x thread M8
PL DIN 11851, DN50, PN40 (including coupling nut)
PG DIN 11851, DN25, PN40 (including coupling nut)
PH DIN 11851, DN40, PN40 (including coupling nut)

DTT31, DTT35 Installation
Endress+Hauser 9
3. 4 Installation instructions
3.4.1 Installation conditions
!Note!
The sensor requires a fully developed flow profile for correct monitoring. For this reason,
steadying sections (5x DN) must be provided in the pipe after a pump, pipe bend, internal fittings
and cross-sectional changes.
"Caution!
Do not turn the device into the process connection thread at the housing. Always install the
device at the spanner flats (Fig. 5, item 1). Use a suitable open-ended wrench for this task (see
Table →Chap. 3.3.1).
• The onsite display can be rotated electronically 180°, →Chap. 5. 1 "Onsite operation".
• The upper housing section can be rotated mechanically up to 310°.
• The sensor tip should be completely surrounded by medium.
• Position the sensor tip in the area of maximum fluid velocity (pipe
center).
• Minimum sensor immersion length: Li ≥10 mm.
A0006976
Fig. 5: Installation conditions
Orientation
• For horizontal pipes: lateral installation.
!Note!
Installation from above(see Fig. 5) only if the pipe is completely
filled with medium during operation.
• For vertical pipes: installation in the ascending pipeline.
• Installation of DTT35 by min. 3° inclination, because of self
draining.
A0006977
Fig. 6: Correct orientation

Installation DTT31, DTT35
10 Endress+Hauser
3.4.2 Mounting instructions for installation in hygienic processes
a0011673-en
Fig. 8: Installation in hygienic processes
A Milk pipe connection as per DIN 11851 (connection PL, PG, PH), only in linkage with EHEDG
certified and self centering ring
B Varivent and APV-Inline (connection LB, LL, HL)
C Clamp as per ISO 2852 (connection DB, DL)
"Caution!
• Do not install in down pipes open towards the end.
• The sensor tip should never touch the pipe wall.
A0006978
Fig. 7: Incorrect installation!

DTT31, DTT35 Wiring
Endress+Hauser 11
4 Wiring
!Note!
DTT35: Electrical cables must comply with 3-A standard. They must be smooth, corrosion
resistant and cleanable.
4. 1 DC voltage version with M12x1 connector
a0006818
Fig. 9: Flowphant®T with M12x1 connector
A1: 1x PNP switch output
A2: 2x PNP switch outputs R1 and m(R2)
A2’: 2x PNP switch output R1 and m(diagnosis/NC contact for "DESINA" setting)
A3: 1x PNP switch output and 1x analog output (4 to 20 mA)
"Caution!
To avoid any damage to the analog input of a PLC, do not connect the active PNP switch output
of the device to the 4 to 20 mA input of a PLC.
!Note!
DESINA (→Chap. 5.1.6, basic settings):
R2 = diagnosis/NC contact (more information on DESINA can be found at www.desina.de).
"Caution!
Once connected to the power supply, the sensor tip of the device heats up! The temperature can
reach up to approx. 90 °C (194 °F).

Operation DTT31, DTT35
12 Endress+Hauser
4. 2 DC voltage version with valve connector
P01-PTx3xxxx-04-xx-xx-xx-003
Fig. 10: Flowphant® T with M16x1.5 valve connector or NPT ½"
B: 1x PNP switch output
5 Operation
5. 1 Onsite operation
The Flowphant®T is operated by means of three keys. The digital display and the light emitting
diodes (LED) support navigation in the operating menu.
T09-TTR31xxx-19-xx-xx-en-001
Fig. 11: Position of operating elements and possibilities for display

DTT31, DTT35 Operation
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5.1.1 Navigating in the operating menu
T09-TTR31xxx-19-xx-xx-xx-002
Fig. 12: Navigating in the operating menu
A Function group selection
B Function selection
m Enter the operating menu
– Press the E key for longer than 3 s
n Select the "Function group" with the + or −key
o Select the "Function" with the E key
p Enter or change parameters with the + or −key
– Then return to "Function" with the E key Note: If software locking is enabled, it must be disabled before
making entries or changes
q Return to the "Function group" by pressing the E key several times
– until the appropriate function group is reached again
r Jump to the measuring position (Home position)
– Press the E key for longer than 3 s
s Query to save data (select "YES" or "NO" with the + or − key)
– Confirm with the E key
!Note!
Changes to the parameter settings only become effective if you choose s 'YES' when asked to
save data.

Operation DTT31, DTT35
14 Endress+Hauser
5.1.2 Navigating the Calibration function group (CAL)
Variable limits for HIF (Learn High Flow) or LOWF (Learn Low Flow) can be configured using
the 'Learn' function.
• HIF configuration (Learn High Flow): Enter a random flow rate between 70% and 100% of
the maximum value in the process. The measuring device uses this value to automatically cal-
culate the corresponding 100% value.
• LOWF configuration (Learn Low Flow): Enter a random flow rate between 0% and 20% of the
maximum value in the process. The measuring device uses this value to automatically calcu-
late the corresponding 0% value.
a0005785
Fig. 13: Navigating the 'Learn' function using the Calibration (CAL) function group as an example
B Select function
m Select the HIF (Learn High Flow) or LOWF (Learn Low Flow) function with the E key
C Select settings
n Select the "RUN" function with the + key, 'Learn' function is initialized
o Select the flow rate with the + key, press for longer than 2 s:
– If the HIF is configured (Learn High Flow), the upper flow rate (70% - 100%) is selected. Enter the cur-
rent relative flow rate in increments of 1% with the + or - key (factory setting 80%).
– If the LOWF is configured (Learn Low Flow), the lower flow rate (0% - 20%) is selected. Enter the cur-
rent relative flow rate in increments of 1% with the + or - key (factory setting 0%).
p Select the "WAIT" function with the E key
q Accept ('Learn') the current measured value after approx. 10 s - "OK" appears on the display
r Or: The message "W432" appears on the display after 60 s
– A sufficiently stable flow rate was not detected during the learning process. The system takes an average
of the 10 values last measured during the learning process.
s Return to the CAL function group (Home position) with the E key
!Note!
The device is still operative if message W432 appears. There can be large measuring uncertain-
ties however. Recommendation: Repeat 'Learn' process (points 1 to 4) until "OK" appears on the
display.

DTT31, DTT35 Operation
Endress+Hauser 15
5.1.3 Navigating the 'Learn' switch point (SPL)
a0005785
Fig. 14: Navigating the 'Learn' switch point
B Select function
m SPL ('Learn' switch point), optional SPL2 ('Learn' switch point 2) with the E key
C Select settings
n Select the "RUN" function with the + key, 'Learn' function is initialized
o Select the "WAIT" function with the + key, press for longer than 2 s
p Accept ('Learn') the current measured value after approx. 10 s - "OK" appears on the display
q Or: The message "W432" or "NOK" appears on the display after 60 s
– W432: A sufficiently stable flow rate was not detected during the learning process. The system takes an
average of the 10 values last measured during the learning process.
– NOK: The switch point determined is under 5% of the measuring range and cannot be accepted as the
switch point must be a min. of 5% greater than the switch-back point (RSP).
r Return to the OUT function group (Home position) with the E key
!Note!
The device is still operative if message "W432" or "NOK" appears. However, large deviations at
the switch point may result. Recommendation: Repeat 'Learn' process (points 1 to 4) until "OK"
appears on the display.

Operation DTT31, DTT35
16 Endress+Hauser
5.1.4 Structure of the operating menu for 2 switch outputs
a0005784
Fig. 15: Operating menu: A function groups, B functions, C settings

DTT31, DTT35 Operation
Endress+Hauser 17
5.1.5 Structure of the operating menu for 1 x analog output (4 to 20 mA) and
1 x switch output.
a0006819
Fig. 16: Operating menu: A function groups, B functions, C settings

Operation DTT31, DTT35
18 Endress+Hauser
5.1.6 Basic settings
5.1.7 Calibration
Function
group
Function Set-
tings
Description

Basic settings
 Display 



66
66
PV: displays the current measured value
PVRO: displays the current measured value
rotated 180°
TMP: displays the current medium temperature
TMPR: displays the current medium temperature
rotated 180°
OFF: display off
OFFR: display off, rotated 180°
Factory setting: current measured value (PV)
 Technical
unit
C
C6
Display medium temperature unit °C or °F
Factory setting: °C
!Note!
Only visible if the current medium temperature
TMP is selected in the DISP mode.
 Damping ,M, Measured value damping with regard to display
value and output: 0 (no damping) or 9 to 40 s (in
increments of 1 second)
Factory setting: 0 s
 DESINA
Only for 2
x PNP
switch out-
puts


Behavior as per DESINA: PIN assignment of the
M12 connector is in accordance with the guide-
lines of DESINA
(DESINA = DistributEd and Standardized INstAl-
lation technology for machine tools and manufac-
turing systems)
Factory setting: NO
Function
group
Function Set-
tings
Description

Calibration
6 Learn High
Flow


RUN, WAIT: setting for the maximum flow rate
occurring. 100% value (→Page 14)
6 Learn Low
Flow


RUN, WAIT: setting for the minimum flow rate
occurring. 0% value (→Page 14)

DTT31, DTT35 Operation
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5.1.8 Settings for output - 2 x switch output
Functions of the switch point
• Hysteresis function
The hysteresis function enables
two-point control via a hysteresis.
Depending on the mass flow, the hys-
teresis can be set via the switch point
SP and the switch-back point
RSP.
a0005280
Fig. 17: mHysteresis function, nNO contact, oNC con-
tact
SP switch point; RSP switch-back point
• NO contact or NC contact
This switch function is freely select-
able.
Function
group
Function Set-
tings
Description

Output 1
.
Output 2,
optional
 Switching
mode
6

Output switching mode for channel 2
FLOW: flow rate or TEMP: temperature
Factory setting: FLOW
 Technical
unit
C
C6
Temperature unit selection °C or °F
!Note!
Function only visible if the switching mode
MODE is set to temperature TEMP in the 2nd
output.
Factory setting: °C

Operation DTT31, DTT35
20 Endress+Hauser
/
.
continued
6
6.
Switching
character-
istics


HYNC: hysteresis/NC contact
HYNO: hysteresis/NO contact
(→Fig. 17)
Factory setting: HYNO

.
Switch
point value
,M, • Enter value 5 to 100% in increments of 1%.
Factory setting: 50%
Or optionally for SP2:
• Enter value -15 to 85 °C (-5 to 185 °F) in
increments of
1 °C (1 °F) if the switching mode MODE is set
to temperature TEMP.
Factory setting: 55 °C

.
Switch
point
’Learn’


RUN, WAIT: take the current flow rate as the
switch point SP or SP2. See ’Navigating the Learn
function’ (→Fig. 13).

.
Switch-
back point
value
,M, • Enter value 0 to 95% in increments of 1%.
Factory setting: 40%
!Note!
The value has to be at least 5% smaller than the
switch point (SP or SP2).
Or optionally for RSP2:
• Enter value -20 to 80 °C (-4 to 176 °F) in
increments of
1 °C (1 °F) if the switching mode MODE is set
to temperature TEMP.
Factory setting: 50 °C
!Note!
Value has to be at least 5 °C (9 °F) smaller than
switch point 2 (SP2).

.
Switch
point delay
,M, Can be set anywhere between 0 and 99 s in
increments of 1 second.
Factory setting: 0 s
Function
group
Function Set-
tings
Description