Endress+Hauser Flowphant T DTT31 User manual

BA235R/09/en/12.06
71036991
Release
01.00.03
Operating Instructions
Flowphant®T DTT31, DTT35
Flow Switch

Brief overview
For quick and easy commissioning:
Safety instructions →Page 4
Æ
Installation →Page 6
Æ
Wiring →Page 9
Æ
Operation →Page 10
Display and operating elements
Onsite operation
Operation with PC and configuration software
Æ
Troubleshooting →Page 28

Endress+Hauser 3
DTT31, DTT35
Table of contents
1 Safety instructions . . . . . . . . . . 4
1. 1 Designated use . . . . . . . . . . . . . . . . . . . . . 4
1. 2 Installation, commissioning and operation . 4
1. 3 Operational safety . . . . . . . . . . . . . . . . . . . 4
1. 4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Device identification. . . . . . . . . 5
2. 1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Installation . . . . . . . . . . . . . . . . 6
3. 1 Incoming acceptance, storage . . . . . . . . . . 6
3. 2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 6
3. 3 Process connection . . . . . . . . . . . . . . . . . . 7
3. 4 Installation instructions . . . . . . . . . . . . . . . 8
4 Wiring. . . . . . . . . . . . . . . . . . . . 9
4. 1 DC voltage version with M12x1 connector 9
4. 2 DC voltage version with valve connector . 10
5 Operation . . . . . . . . . . . . . . . . 10
5. 1 Onsite operation . . . . . . . . . . . . . . . . . . . 10
5. 2 Operation with PC and ReadWin® 2000 . 21
6 Maintenance. . . . . . . . . . . . . . 22
7 Accessories. . . . . . . . . . . . . . . 22
7. 1 Adapter concept for DTT35 . . . . . . . . . . . 22
7. 2 Welding bosses and coupling . . . . . . . . . 25
7. 3 Electrical connection . . . . . . . . . . . . . . . . 26
7. 4 Configuration kit . . . . . . . . . . . . . . . . . . . 27
8 Troubleshooting . . . . . . . . . . . 28
8. 1 Error messages and warning messages . . . 28
8. 2 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8. 3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . 29
8. 4 Change status (release) . . . . . . . . . . . . . . 30
8. 5 Software history . . . . . . . . . . . . . . . . . . . 30
9 Technical data . . . . . . . . . . . . 30
9. 1 Power supply . . . . . . . . . . . . . . . . . . . . . 30
9. 2 Output . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9. 3 Operating conditions . . . . . . . . . . . . . . . . 31
10 Dangerous Goods sheet. . . . . . 33

Safety instructions DTT31, DTT35
4Endress+Hauser
1 Safety instructions
1. 1 Designated use
The Flowphant®T is a flow switch for monitoring mass flow rates in industrial processes. The
device is designed to meet state-of-the-art safety requirements and conforms to applicable stan-
dards and EC regulations. It can, however, be a source of danger if used incorrectly or for any-
thing other than the designated use.
1. 2 Installation, commissioning and operation
Installation, electrical connection, commissioning, operation and maintenance of the measuring
system must be carried out by trained, qualified specialists authorized to perform such work by
the facility's owner-operator. The specialist must have read and understood these Operating
Instructions and must follow the instructions they contain. The device may only be modified and
repair work carried out if this is explicitly permitted in the Operating Instructions. Damaged
devices which could be a source of danger may not be commissioned and must be labeled and
identified as defective.
1. 3 Operational safety
• Functional safety
The Flowphant®T flow switch has been developed in accordance with the IEC 61508 and
IEC 61511-1 (FDIS) standards. The device version with a PNP switch output and additional
analog output is equipped with features for detecting and preventing errors within the elec-
tronics and software.
•Ex-area
The Flowphant®T is not approved for use in Ex-areas.
1. 4 Return
The following procedures must be carried out before a device is returned to Endress+Hauser:
• Always enclose a fully completed “Declaration of Contamination” form with the device. Only
then can Endress+Hauser transport and examine a returned device. A copy of the “Declara-
tion of Contamination” can be found on the second last page of these Operating Instructions.
• Remove all fluid residues. This is particularly important if the fluid is hazardous to health, e.g.
flammable, toxic, caustic, carcinogenic, etc.
#Warning!
Do not return a measuring device if you are not absolutely certain that all traces of hazardous
substances have been removed, e.g. substances which have penetrated crevices or diffused
through plastic.

DTT31, DTT35 Device identification
Endress+Hauser 5
2 Device identification
2. 1 Nameplate
To identify your device, compare the complete order code and the version information on the
delivery papers with the data on the nameplate.
a0006981
Fig. 1: Nameplate for device identification (as example)
!Note!
The release number indicates the change status of the device. A change in the last two figures
does not have any affect on the compatibility →Chap. 8. 4.
mOrder code rConnection diagram
nSerial number sMeasuring range
oTAG number tAmbient temperature range
pRelease number (change status) uDegree of protection
qConnection values vApprovals

Installation DTT31, DTT35
6Endress+Hauser
3 Installation
3. 1 Incoming acceptance, storage
• Incoming acceptance:
Check the packaging and the device for damage. Check that the goods delivered are complete
and nothing is missing.
•Storage:
Storage temperature -40 °C to +85 °C (-40 °F to 185 °F).
3. 2 Dimensions
A0005279
Fig. 2: Dimensions in mm (inch)
Version L with 30 and 100 mm (1.18 and 3.94 in) for DTT31
Version L with 30, 50 and 100 mm (1.18, 1.97 and 3.94 in) for DTT35
M 12x1 connector as per IEC 60947-5-2
M 16x1.5 or ½" NPT valve connector as per DIN 43650A/ISO 4400

DTT31, DTT35 Installation
Endress+Hauser 7
3. 3 Process connection
The following graphic illustrates the versions of Flowphant®T.
T09-TTR31xxx-17-xx-xx-en-000
Fig. 3: Process connections of the device
!Note!
The maximum process pressure for the conical metal-metal process connection (→Fig. 3,
item D) is 16 bar!
DTT31 DTT35
Field of
applica-
tion
Monitoring of mass flow rates Monitoring of mass flow rates in hygienic
processes
Process
connec-
tion
Item A
Version with-
out process
connection
(’w’). Suit-
able welding
bosses and
coupling
(→Chap. 7)
Item B
Version with
threaded
process con-
nection
ANSI ¼"
NPT
(m= AF14)
and
½" NPT
(m= AF27)
Item C
Version with
threaded
process con-
nection
G ¼"
(n= AF14)
and G ½"
(n= AF27)
as per
ISO 228
Item D
Conical,
metal-metal,
version: G½"
thread. Suitable
welding boss
(→Chap. 7.2.3).
Item E
Adapter concept - ver-
sion with M24x1.5
thread for adapters
with process connec-
tion for hygienic pro-
cesses
(→Chap. 7.1.2)
Sensor
length L
Version L with 30 and 100
mm (1.18 and 3.94 in)
Version L with 30, 50 and 100 mm
(1.18, 1.97 and 3.94 in)
Opera-
tional
range
Liquids from 0.03 to 3.0 m/s (0.1 to 9.84 ft/s)

Installation DTT31, DTT35
8Endress+Hauser
3. 4 Installation instructions
3.4.1 Installation conditions
!Note!
The sensor requires a fully developed flow profile for correct monitoring. For this reason, steady-
ing sections (5x DN) must be provided in the pipe after a pump, pipe bend, internal fittings and
cross-sectional changes.
"Caution!
Do not turn the device into the process connection thread at the housing. Always install the
device at the spanner flats (Fig. 4, item 1). Use a suitable open-ended wrench for this task (see
Table →Kap. 3. 3).
• The sensor tip should be completely surrounded by medium.
• Position the sensor tip in the area of maximum fluid velocity (pipe
center).
• Minimum sensor immersion length: Li ≥10 mm.
A0006976
Fig. 4: Installation conditions
Orientation
• For horizontal pipes: lateral installation.
!Note!
Installation from above only if the pipe is completely filled with
medium.
• For vertical pipes: installation in the ascending pipeline.
A0006977
Fig. 5: Correct orientation
"Caution!
• Do not install in down pipes open towards the end.
• The sensor tip should never touch the pipe wall.
A0006978
Fig. 6: Incorrect installation!

DTT31, DTT35 Wiring
Endress+Hauser 9
• The onsite display can be rotated electronically 180°, →Chap. 5. 1 "Onsite operation".
• The upper housing section can be rotated mechanically up to 310°.
4 Wiring
4. 1 DC voltage version with M12x1 connector
a0006818
Fig. 7: Flowphant®T with M12x1 connector
A1: 1x PNP switch output
A2: 2x PNP switch outputs R1 and m(R2)
A2’: 2x PNP switch output R1 and m(diagnosis/NC contact for "DESINA" setting)
A3: 1x analog output and 1x PNP switch output
"Caution!
To avoid any damage to the analog input of a PLC, do not connect the active PNP switch output
of the device to the 4 to 20 mA input of a PLC.
!Note!
DESINA (→Chap. 5.1.4, basic settings):
R2 = diagnosis/NC contact (more information on DESINA can be found at www.desina.de).
"Caution!
Once connected to the power supply, the sensor tip of the device heats up! The temperature can
reach up to approx. 90 °C (194 °F).

Operation DTT31, DTT35
10 Endress+Hauser
4. 2 DC voltage version with valve connector
P01-PTx3xxxx-04-xx-xx-xx-003
Fig. 8: Flowphant®T with M 16x1.5 valve connector or ½" NPT
B: 1x PNP switch output
5 Operation
5. 1 Onsite operation
The Flowphant®T is operated by means of three keys. The digital display and the light emitting
diodes (LED) support navigation in the operating menu.
T09-TTR31xxx-19-xx-xx-en-001
Fig. 9: Position of operating elements and possibilities for display

DTT31, DTT35 Operation
Endress+Hauser 11
5.1.1 Navigating in the operating menu
T09-TTR31xxx-19-xx-xx-xx-002
Fig. 10: Navigating in the operating menu
A Function group selection
B Function selection
m Enter the operating menu
– Press the E key for longer than 3 s
n Select the "Function group" with the + or −key
o Select the "Function" with the E key
p Enter or change parameters with the + or −key
– Then return to "Function" with the E key Note: If software locking is enabled, it must be disabled before
making entries or changes
q Return to the "Function group" by pressing the E key several times
– until the appropriate function group is reached again
r Jump to the measuring position (Home position)
– Press the E key for longer than 3 s
s Query to save data (select "YES" or "NO" with the + or − key)
– Confirm with the E key
!Note!
Changes to the parameter settings only become effective if you choose s 'YES' when asked to
save data.

Operation DTT31, DTT35
12 Endress+Hauser
Navigating the 'Learn' function
a0005785
Fig. 11: Navigating the 'Learn' function using the Calibration (CAL) function group as an example
m Select the function HIF (Learn High Flow) or LOWF (Learn Low Flow) or SPL (switch point ’Learn’ or
SPL2 (switch point 2 ’Learn’) with the E key
n Select the "RUN" function with the + key, learn function is initialized
o Select the "WAIT" function with the + key, press for longer than 2 s
p Accept ('learn') the current measured value after approx. 10 s - "OK" appears on the display
q Or: The message "W432" appears on the display after 60 s
– A sufficiently stable flow was not detected during the learning process. The system takes an average of
the 10 values last measured during the learning process.
r Return to the CAL function group (Home position) with the E key
!Note!
The device is still operative if message W432 appears. There can be large measuring uncertain-
ties however. Recommendation: repeat Learn process (points 1 to 4) until "OK" appears on the
display.

DTT31, DTT35 Operation
Endress+Hauser 13
5.1.2 Structure of the operating menu for 2 switch outputs
a0005784
Fig. 12: Operating menu: A function groups, B functions, C settings

Operation DTT31, DTT35
14 Endress+Hauser
5.1.3 Structure of the operating menu for 1 x analog output (4 to 20 mA) and
1 x switch output.
a0006819
Fig. 13: Operating menu: A function groups, B functions, C settings

DTT31, DTT35 Operation
Endress+Hauser 15
5.1.4 Basic settings
5.1.5 Calibration
Function
group
Function Set-
tings
Description

Basic settings
 Display 



66
66
PV: displays the current measured value
PVRO: displays the current measured value
rotated 180°
TMP: displays the current medium temperature
TMPR: displays the current medium temperature
rotated 180°
OFF: display off
OFFR: display off, rotated 180°
Factory setting: current measured value (PV)
 Technical
unit
C
C6
Display medium temperature unit °C or °F
Factory setting: °C
!Note!
Only visible if the current medium temperature
TMP is selected in the DISP mode.
 Damping ,M, Measured value damping with regard to display
value and output: 0 (no damping) or 9 to 40 s (in
increments of 1 second)
Factory setting: 0 s
 DESINA
Only for 2
x PNP
switch out-
puts


Behavior as per DESINA: PIN assignment of the
M12 connector is in accordance with the guide-
lines of DESINA
(DESINA = DistributEd and Standardized INstAl-
lation technology for machine tools and manufac-
turing systems)
Factory setting: NO
Function
group
Function Set-
tings
Description

Calibration
6 Learn High
Flow


RUN, WAIT: setting for the maximum flow rate
occurring. 100% value (see ’Navigating the Learn
function’ →Page 12)
6 Learn Low
Flow


RUN, WAIT: setting for the minimum flow rate
occurring. 0% value (see ’Navigating the Learn
function’ →Page 12)

Operation DTT31, DTT35
16 Endress+Hauser
5.1.6 Settings for output - 2 x switch output
Functions of the switch point
• Hysteresis function
The hysteresis function enables
two-point control via a hysteresis.
Depending on the mass flow, the hys-
teresis can be set via the switch point
SP and the switch-back point
RSP.
a0005280
Fig. 14: mHysteresis function, nNO contact, oNC con-
tact
SP switch point; RSP switch-back point
• NO contact or NC contact
This switch function is freely select-
able.
Function
group
Function Set-
tings
Description

Output 1
.
Output 2,
optional
 Switching
mode
6

Output switching mode for channel 2
FLOW: flow rate or TEMP: temperature
Factory setting: FLOW
 Technical
unit
C
C6
Temperature unit selection °C or °F
!Note!
Function only visible if the switching mode
MODE is set to temperature TEMP in the 2nd
output.
Factory setting: °C

DTT31, DTT35 Operation
Endress+Hauser 17
/
.
continued
6
6.
Switching
character-
istics


HYNC: hysteresis/NC contact
HYNO: hysteresis/NO contact
(→Fig. 14)
Factory setting: HYNO

.
Switch
point value
,M, • Enter value 5 to 100% in increments of 1%.
Factory setting: 50%
Or optionally for SP2:
• Enter value -15 to 85 °C (-5 to 185 °F) in
increments of
1 °C (1 °F) if the switching mode MODE is set
to temperature TEMP.
Factory setting: 55 °C

.
Switch
point
’Learn’


RUN, WAIT: take the current flow rate as the
switch point SP or SP2. See ’Navigating the Learn
function’ (→Fig. 11).

.
Switch-
back point
value
,M, • Enter value 0 to 95% in increments of 1%.
Factory setting: 40%
!Note!
The value has to be at least 5% smaller than the
switch point (SP or SP2).
Or optionally for RSP2:
• Enter value -20 to 80 °C (-4 to 176 °F) in
increments of
1 °C (1 °F) if the switching mode MODE is set
to temperature TEMP.
Factory setting: 50 °C
!Note!
Value has to be at least 5 °C (9 °F) smaller than
switch point 2 (SP2).

.
Switch
point delay
,M, Can be set anywhere between 0 and 99 s in
increments of 1 second.
Factory setting: 0 s
Function
group
Function Set-
tings
Description

Operation DTT31, DTT35
18 Endress+Hauser
5.1.7 Settings for output - 1 x analog output (4 to 20 mA) and 1 x switch output
Function
group
Function Set-
tings
Description
0>.,
Output 1
 Switching
mode
6

Output switching mode FLOW: flow rate or
TEMP: temperature
Factory setting: FLOW
6 Error cur-
rent



Current value in event of error:
MIN = ≤ 3.5 mA
MAX = ≥ 21.7 mA
HOLD = last current value
Factory setting: MAX

Output 2
 Switching
mode
6

Output switching mode FLOW: flow rate or
TEMP: temperature
Factory setting: temperature (TEMP)
 Technical
unit
C
C6
Temperature unit selection °C or °F
!Note!
Function only visible if the switching mode
MODE is set to temperature TEMP in the 2nd
output.
Factory setting: °C
6 Switching
character-
istics


HYNC: hysteresis/NC contact
HYNO: hysteresis/NO contact
(→Fig. 14)
Factory setting: HYNO
 Switch
point value
,M, • Enter value 5 to 100% in increments of 1%.
Factory setting: 50%
or:
• Enter value -15 to 85 °C (-5 to 185 °F) in
increments of
1 °C (1 °F) if the switching mode MODE is set
to temperature TEMP.
Factory setting: 55 °C
 Switch
point
’Learn’


RUN, WAIT: take the current flow rate as the
switch point SP. See ’Navigating the Learn func-
tion’ (→Page 12).

DTT31, DTT35 Operation
Endress+Hauser 19
 contin-
ued
 Switch-
back point
value
,M, • Enter value 0 to 95% in increments of 1%.
Factory setting: 40%
!Note!
The value has to be at least 5% smaller than the
switch point SP.
or:
• Enter value -20 to 80 °C (-4 to 176 °F) in
increments of 1 °C (1 °F) if the switching mode
MODE is set to temperature TEMP.
Factory setting: 50 °C
!Note!
Value has to be at least 5 °C (9 °F) smaller than
switch point SP2.
 Switch
point delay
,M, Can be set anywhere between 0 and 99 s in
increments of 1 second.
Factory setting: 0 s
Function
group
Function Set-
tings
Description

Operation DTT31, DTT35
20 Endress+Hauser
5.1.8 Setting for service functions
Function
group
Function Set-
tings
Description

Service
functions
 Locking
code
,Enter the device locking code.
 Change
locking
code
,User-defined code 1 to 9999;
0 = no locking;
Only visible if the locking code is valid.
 Reset 

Reset all entries to factory settings.
@ Static
revision
counter
,Configuration counter, incremented each time
the configuration is changed.
 Device
status
@ Last error ,Display of last error to occur.
Switch output
version

.
Simula-
tion for 2
x switch
output
66


OFF: no simulation
OPEN: switch output open
CLOS: switch output closed
Analog output
version (4 to
20 mA)


Simula-
tion for 1
x analog
output
(SIMA)
and 1 x
switch
output
(SIM)
66


/M1
0
4
...
OFF: no simulation
OPEN: switch output open
CLOS: switch output closed
3.5, 4, 8...:
Simulation values for analog output in mA
(3.5/4.0/8.0/12.0/16.0/20.0/21.7)