Enduraplas ICEMASTER LIQUID MASTER T Series User manual

Version 1.1 Copyright © Enduraplas. All Rights Reserved.
Product Codes:
IMS250T160, IMS250T160E, IMS300T160, IMS300T160E,
IMS500T160, IMS500T160E, IMS500T160SS, IMS800T160,
IMS800T160E, IMS800T160SS, IMS1200T160, IMS1200T160E,
IMS1200T160SS, IMS1600T160, IMS1600T160E, IMS1600T160SS,
IMS1900T160, IMS2500T160, IMS2500T160E, IMS2500T160SS,
IMS3000T160, IMS3000T160E, IMS3000T160SS
OWNER’S MANUAL
LIQUID MASTER T-SERIES
®

2Liquid Master®T-Series
English
CONTENTS
INTRODUCTION 3
WARNINGS 4 & 5
GETTING STARTED 6 - 15
CALIBRATING 16 & 17
MAINTAINING 18 & 19
TROUBLESHOOTING 20 & 21
WARRANTY 22 - 25
PARTS BREAKDOWNS - LIQUID
MASTER®T-SERIES 26 - 45
!

3Version 1.1
English
INTRODUCTION
Congratulations! You now own an ICE MASTER SYSTEMS
sprayer. Durable design and construction assure you a
lifetime of extreme performance. No sprayer is tougher. No
sprayer will last longer.
Take a look through this owner’s manual to learn how the
pros use their ICE MASTER SYSTEMS sprayer.
Discover More Helpful Tips:
www.IceControlTraining.com
Watch Instruction Videos:
www.youtube.com
Search ‘ICE MASTER SYSTEMS’

4Liquid Master®T-Series
English
WARNINGS
1. Do not exceed vehicle manufacturers loading, towing or
lifting specications and regulations.
2. Ensure tank is rmly secured in an appropriate manner.
3. Use caution at all times, particularly when driving on
rough terrain.
4. Comply with chemical manufacturers safety requirements
and all relevant legislations.
5. ALWAYS keep tank tightly covered, to prevent children or
animals from entering tank.
6. Tank is not re resistant. NEVER expose it to open ame
or heat.
7. Keep sharp objects from tank. Tank could be punctured
and contents could escape and cause injury to persons
or property.
8. This tank can be used only with polyethylene compatible
liquids. If you are uncertain, ask chemical supplier if
material can safely be stored in a polyethylene tank.
USE OF TANK WITH ANY OTHER MATERIAL COULD
CAUSE TANK TO FAIL, RESULTING IN INJURY OR
PROPERTY DAMAGE.
9. DO NOT MIX CHEMICALS. THIS CAN RESULT IN
DAMAGE TO THE TANK OR NEARBY PERSONS OR
PROPERTY.
10.Clean out tank before changing chemicals OTHERWISE
A DANGEROUS MIXTURE OF CHEMICALS
COULD CAUSE DAMAGE TO PERSONS, TANK OR
PROPERTY.
11. Regular service and maintenance is the Owner’s
responsibility and is a condition of your warranty.
12.FAILURE TO COMPLY WITH ALL WARNINGS
AND INSTALLATION INSTRUCTIONS WILL VOID
WARRANTY.
!

5Version 1.1
English
Discover More Helpful Tips:
www.IceControlTraining.com
Calcium Chloride Brine, Salt Brine and Premium Branded
Liquids.
Caution: Brine that contain tacky substances or solid
particles may clog pumps and nozzles. These are not
recommended.
Warning: DO NOT USE any products that contain
petroleum or petroleum by-products of any kind. These
destroy seals and will void warranty.
COMPATIBLE LIQUIDS
!
!
13.No modications and/or alterations may be made to this
sprayer. Any such modications not only void the sprayer
warranty but can make the unit dangerous to anyone
operating the pump.
14.Always inspect hoses and piping to avoid burst injuries.
15.DO NOT turn suction valve o󰀨 while pump is running.
NEVER RUN PUMP DRY.

6Liquid Master®T-Series
English
1) If you ordered the hose reel option,
screw the hose reel handle into place.
Setting-up the Sprayer
GETTING STARTED
3) If you wish to mount a boom, add
the bolts and plastic washers to the two
boom brackets.
4) Connect the brackets to the frame
and loosely secure them in order to
mount your boom.
2) If you purchased an Enduraplas hitch
mount boom for your Liquid Master®
T-Series unit, you may hook this up to
the hitch on your pickup.

7Version 1.1
English
GETTING STARTED
5) Next you will need to connect the
solenoid controller. Make sure to
connect the matching left, right, center
cables to the corresponding plugs as
shown in the image.
6) If you ordered a light with your unit,
plug it into the wire harness. If you did
not order a light, then disregard the light
plug.
Setting-up the Sprayer
7) Run the power cable up to your cab
and connect it to your controller.
8) Then connect the controller to the
power outlet in your cab.

8Liquid Master®T-Series
English
Operating the Sprayer
GETTING STARTED
1) If you purchased a hydraulic unit,
hook up your desired hydraulic hoses to
the side ports on the sprayer
3) If you have a gas powered unit you
will also need to remove the oil cap and
ll the engine with 10-30 weight engine
oil.
4) Fill the tank at least a quarter full of
water.
2) If you have a gas powered unit, ll
the fuel tank on the engine with regular
gasoline.

9Version 1.1
English
GETTING STARTED
Operating the Sprayer
5) You will need to prime the pump
before using it. To do this open the
suction valve between the tank and the
pump.
6) Open the large three-way valve to
allow re-circulation back into the tank.
7) If you have an engine driven pump,
open the top cap of the pump and ll
the pump with water. Before starting the
engine make sure both the drain plug
and prime plug are tightened securely
to properly hold the sealing O-rings in
place.
Important Tip:
If you have the unit with the hydraulic pump
it will prime automatically.

10 Liquid Master®T-Series
English
Operating the Sprayer
GETTING STARTED
8) Start the engine, and increase
the RPM’s, and check that water is
recirculating back to the tank. Your
pump should now be primed.
10) Once the pressure regulator is fully
open, you may close the large return
valve, and then set the pressure to your
desired setting.
9) Before closing the large return valve,
make sure the gold pressure regulator
is fully open by turning it counter
clockwise. This is to avoid premature
wear or damage to the pump.
Pro Tip:
Avoid setting the pressure too high. Make sure there is
always some liquid recirculating back into the tank to
prevent shortening the life of the pump.

11Version 1.1
English
GETTING STARTED
Operating the Sprayer
11) If you wish to ll the tank from an
external source, close the suction valve
between the tank and the pump.
12) Make sure the large re-circulation
valve is open (facing toward the tank) as
well as the external ll valve. Then when
your pump is started it will suck liquid
straight into the tank.
13) To use the spray gun, ensure the
valve to the hose reel is in the open
position.
14) To drain your tank, open the suction
valve, turning the 3-way
valve to the “pump out” position, and
turning on your pump.

12 Liquid Master®T-Series
English
3) Plug in your ow meter using the
locking extension.
4) Plug in your servo valve control.
Installing the GPS Unit
GETTING STARTED
2) Plug in the right, left, and centre
controls on your sprayer as shown in the
image.
1) First unpack the road master
controller from the box and assemble
the controller (a video of this can be
found on the Ice Master Systems®
YouTube channel).

13Version 1.1
English
GETTING STARTED
6) Run the extension cable up to your
cab and plug it into the controller.
7) Plug the controller into your battery
cable.
Installing the GPS Unit
5) Plug the control harness into the
extension cable.
8) Hook up the ring terminals to your
battery.

14 Liquid Master®T-Series
English
Installing the GPS Unit
GETTING STARTED
9) Plug in the remaining connections as
shown in the image.
10) Place the magnetic GPS unit on the
top of your cab.
Pro Tip:
For video instructions on the controller interface
visit the Ice Master Systems® YouTube channel.

15Version 1.1
English
GETTING STARTED
Connecting the Boom
1) Slide the boom on to the quick attach
brackets.
3) Take the hose, connect it to its tting,
and tighten it using the camlock.
4) Once the boom is secure, tighten the
hardware on the boom brackets to make
sure they are also secure.
2) Tighten the hardware making sure the
square neck on the carriage bolt is fully
inserted through the slot.

16 Liquid Master®T-Series
English
CALIBRATING
NOZZLE COLOR PSI
CAPACITY
ONE
NOZZLE IN
GPM
4
MPH
6
MPH
8
MPH
10
MPH
Stainless Steel
10 2.00 247 165 124 99 20 2.83 350 233 175 140 30 3.46 428 285 214 171 40 4.00 495 330 247 198
White
20 0.56 69 46 35 28 30 0.72 89 59 45 36 40 0.80 99 66 50 40 50 0.88 109 73 54 44
Black
15 1.22 151 101 75 60 20 1.41 174 116 87 70 30 1.73 214 143 107 86 40 2.00 247 165 124 99
Note: Always double check your application rates.
The rate/acre listed is only based o󰀨 the center section
(not the two side nozzles)

17Version 1.1
English
GPM = Gallons Per Minute
GPA = Gallons Per Acre
GAL/1000 FT = Gallons Per 1000 Square Feet
W= Nozzle spacing
Gallons Per Minute Formula:
GPA x MPH x W (per nozzle)
5,940
Gallons Per Minute Formula:
GAL/1000FT x MPH x W (per nozzle)
136
Gallons Per Acre Formula:
5,940 x GPM (per nozzle)
MPH x W
Gallons Per 1000 Square Feet:
136 X GPM (per nozzle)
MPH x W
Convert Acres to Lane Mile:
1.4545 = 1 Lane Mile
Note: For video instructions on how to calibrate a boom visit
http://bit.ly/IMS-boom-calibration

18 Liquid Master®T-Series
English
MAINTAINING
Keeping your sprayer in good condition will help you
lengthen the life of the sprayer. Everyone knows a well
maintained piece of equipment ensures a longer life span.
Sprayer maintenance can seem a huge task if you don’t
have the right tools.
Discover More Helpful Tips:
www.IceControlTraining.com
Watch Instruction Videos:
www.youtube.com
Search ‘ICE MASTER SYSTEMS’

19Version 1.1
English
The information applies in normal operating conditions. The specic intervals must be short- ened accordingly for longer daily working hours. If the machine is only used occasionally, the intervals can be extended accordingly.
Before starting work
At the end of work
and/or daily
Weekly or every 40
operating hours
After the rst 5
operating hours
Every 250 operating
hours o once a year
If damaged
If required
Complete machine
Visual inspection (condition, leaks) X Clean
Tank, hoses and ttings
Clean X Drain X
In-line lter Clean X X Spray lance nozzle
Clean X Replace X
All accessible screws and nuts Retighten X Safety labels Replace X Pump Maintain Read and follow all maintenance and care instructions in the
Pump manual.

20 Liquid Master®T-Series
English
TROUBLESHOOTING
CONDITION CAUSE REMEDY
Pump will not
prime
1) Air leak on suction
plumbing
2) Blocked/Restricted
intake hose
3) Filter cap
disengaged
3) Filter gasket
damaged/missing
1) Tighten/replace
ttings & hose
clamps. Verify suction
hoses are in good
condition
2) Remove blockage
from suction line,
ensure line is not
kinked
3) Lock lter cap into
position
4) Replace lter
gasket
Pressure drops/
uctuates during
standard
operation
1) Restriction on
suction line
2) Pump sucking air
3) Plugged lter
4) Damaged regulator
1) Inspect tank and
suction lines and
remove restriction
2) Tighten ttings
3) Remove and
clean lter mesh and
housing
4) Remove regulator
stem and inspect for
broken parts/pieces