Enduraplas Gold Series User manual

OWNER’S MANUAL
Version 1.1 Copyright © Enduraplas. All Rights Reserved.
Product Codes:
SSR025FG212V, SSR055FG212V, SSR075FG212V,
SSR100FG212V, SSP025FG412V60,
SSP055FG412V60, SSP075FG412V60,
SSP100FG412V60
GOLD SERIES
SS055FG212V
PRO SERIES
SSP055FG412V60

2Gold Series & Pro Series UTV Sprayers
English
CONTENTS
INTRODUCTION 3
WARNINGS 4 - 5
GETTING STARTED 6 - 9
CALIBRATING 10 - 11
MAINTAINING 12 - 13
CLEANING 14 - 15
STORING/WINTERIZING 16 - 17
TROUBLESHOOTING 18 - 19
WARRANTY 20 - 23
PARTS BREAKDOWNS  GOLD SERIES 24 - 25
PARTS BREAKDOWNS  PRO SERIES 26 - 31
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INTRODUCTION
Congratulations! You now own an Enduraplas sprayer. Durable
design and construction assure you a lifetime of extreme
performance. No sprayer is tougher. No sprayer will last longer.
Take a look through this owner’s manual to learn how the pros
use their Enduraplas sprayer.
Discover More Helpful Tips:
blog.enduraplas.com/spraying
Watch Instruction Videos:
www.youtube.com/enduraplas

4Gold Series & Pro Series UTV Sprayers
English
WARNINGS
1. When connecting this sprayer to your UTV (or vehicle), ensure
that you have read the UTV’s Owner’s Manual and that you
comply with all the weight restrictions as specified by the
UTV’s manufacturer, as overloading can cause injury or death.
Remember that 1 gallon of water weighs 8.33 pounds.
2. To ensure your own safety and that of others, you must
comply with all relevant environmental, work place health,
safety legislation and codes of practice.
3. Select and wear appropriate Personal Protection Equipment in
accordance with the label of the product you intend to use.
4. Care should be taken when spraying in windy conditions
as spray drift may contaminate the air and may affect the
operator or damage adjacent non-target vegetation. It is
recommended that a speed of 6mph is not exceeded.
5. Once the spraying operation has been completed,
decontaminate the spray tank and spray accessories. Dispose
of tank rinsing’s in compliance with current environmental,
work place health and safety regulations.
6. Personal Protection Equipment must still be worn while
decontaminating your sprayer as per warning 3 above.
7. Improper or careless use of this sprayer can cause serious
injury. Minors should never be allowed to use this sprayer.
This sprayer should not be used when bystanders or animals
are in the area. This sprayer should never be used while
children are in the area.
8. Never leave the sprayer unattended without turning off the
pump, relieving the line pressure, and flushing the sprayer of
any harmful chemicals.
9. You must be in good mental health to operate this sprayer
and not be under the influence of alcohol or any drugs
that could impair your vision, physical strength, dexterity,
judgment, or other mental capacity.
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10. No modifications and/or alterations may be made to this
sprayer. Any such modifications not only void the sprayer
warranty but can make the unit dangerous to anyone
operating the pump.
11. Always inspect hoses and piping to avoid burst injuries.
Discover More Helpful Tips:
blog.enduraplas.com/spraying
Watch Instruction Videos:
www.youtube.com/enduraplas

6Gold Series & Pro Series UTV Sprayers
English
1) Unpack hardware and other accessories.
2) On 55, 75 and 100 gallon models, there
are extra mounting points. Use these to
mount a boom.
3) There is also a secondary plumbing port
for mounting a boom.
Gold Series & Pro Series
4) Fill the tank with water.
GETTING STARTED

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5) Obtain the wire harmness and connect it
to the bullet connector at the pump.
GETTING STARTED
6) Hook up the other end to the battery.
7) You can also use a 12 volt power plug.
We recommend using the allogator clips for
appropriate pressure.
Gold Series & Pro Series
8) Before running the pump, make sure the
regulator is fully open to avoid premature
wear or damage to the pump.

8Gold Series & Pro Series UTV Sprayers
English
9) Sqeeze the hand gun trigger to start
discharge.
Connecting a Spray Boom
Please refer to the selected spray boom owner’s manual that
came with the boom.
GETTING STARTED
10) Adjust pressure to your desired setting.
Whenever possible, maintain pressure
settings that do not cause the pump to
pulsate to maximise the life of the pump.

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GETTING STARTED
Hooking up a Boomless Nozzle to your Pro Series
1) Unwrap the boomless nozzle and bolt it
onto the centre of the bar on the back.
2) Run the hose underneath the tank and
plumb them to the pressure regulator,
securing them with the hose clamps.
3) Right-Left pumbing is shown. For further
options, please watched the video on how
to hook up your boomless nozzle.
Discover More Helpful Tips:
blog.enduraplas.com/spraying
Watch Instruction Videos:
www.youtube.com/enduraplas

10 Gold Series & Pro Series UTV Sprayers
English
CALIBRATING
1) Measure Nozzle Spacing
Measure the distance between each nozzle
to determine the length of your travel
distance.
Nozzle spacing = Distance to travel
(16” = 255’) (18” = 227’) (20” = 204’)
(22” = 185’) (24” = 170’)
2) Measure Appropriate Travel Distance
Mark the distance with flags or between
fence posts. A tape measure capable of
measuring farther than 200 ft. will make
this step easier.
3) Drive Measured Distance - Timed
Driving the sprayer at the intended
spraying speed, time how long it takes
to travel between the marked distance.
Repeat this procedure and average the two
measurements.
4) Set Correct Spraying Pressure
With the sprayer parked and the pump
running, set the ideal or intended pressure.
*Distances shown with 110° nozzles

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5) Catch Output From Each Nozzle
Catch the output in a container (marked in
ounces) for the same number of seconds
it took to drive in step 3. Calculate the
‘average nozzle output’ by adding the
individual outputs and then dividing by the
number of nozzles tested.
7) Analyze Results
The ounces captured per nozzle equals the
gallons-per-acre application rate.
(eg: 16 ounces = 16 gallons-per-acre)
6) Clean Nozzles - If Needed
If any one nozzle’s output deviates from
the manufacturers’ guidelines by more
than 10%, the nozzle should be replaced or
cleaned. A toothbrush works perfect.
8) Compare Recommended Rate
If the gallons-per-acre rate is not within
5% of the intended rate, you will have to
adjust the pressure you spray at or the
speed you travel. You will have to repeat
steps 3 - 7.
For Your Safety, Watch Video:
blog.enduraplas.com/spraying

12 Gold Series & Pro Series UTV Sprayers
English
MAINTAINING
Keeping your sprayer in good condition will help you lengthen
the life of the sprayer. Everyone knows a well maintained piece of
equipment ensures a longer life span. Sprayer maintenance can
seem a huge task if you don’t have the right tools.
Cleaning Your Tank, Hoses & Fittings
Turn the page to see how the pros clean the tank
on their sprayer equipment.
Discover More Helpful Tips:
blog.enduraplas.com/spraying
Watch Instruction Videos:
www.youtube.com/enduraplas

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The information applies in normal operating conditions. The specific intervals must be shortened accordingly for longer daily working hours. If the machine is only used occasionally, the intervals can be extended accordingly.
Before starting work
At the end of work
and/or daily
Weekly or every 40
operating hours
After the first 5
operating hours
Every 250 operating
hours o once a year
If damaged
If required
Complete machine
Visual inspection (condition, leaks) X Clean
Tank, hoses and fittings
Clean X Drain X
Filter basket (inside lid) Clean X X
In-line filter Clean X X Spray lance nozzle
Clean X Replace X
All accessible screws and nuts Re-tighten X Safety labels Replace X Pump Maintain Read and follow all maintenance and care instructions in the
pump manual.

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English
CLEANING
1) Drain Tank and Rinse
Rinse all liquid out of the tank. When
flushing the sprayer, pay attention to
where the chemical will run. Always clean
in an area that will not contaminate water
supplies, streams or crops.
2) Pressure Wash Inside Tank
After draining the tank, rinse the inside
by spraying clean water with a pressure
washer.
3) Add Clean Water
It’s now time to shut the pump off and fill
the tank with clean water.
4) Flush Clean Water Through System
Turn the pump on and spray the clean
water through the boom and hand wand.

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5) Add Cleaning Solution and Water
Add the recommended cleaning solution to
the tank of water. To mix, run the agitator
inside the sprayer.
Operate for 5 - 10 minutes to mix the
cleaning solution with the water.
6) Let Sprayer Sit For 8 Hours
With the water and cleaning solution left
in the sprayer tank, let it sit for about eight
hours. This will allow the solution to remove
any herbicide from the residues inside the
tank.
7) Clean Nozzles, Screens, and Filters
It’s now time to rinse all nozzles, screens
and filters. To clean thoroughly, put them in
a bucket of cleaning agent and water.
8) Rinse Entire System with Water
When all nozzles, etc. are back in place,
give the entire system a complete rinse
to ensure all cleaning solution is flushed
through the unit.
For Your Safety, Watch Video:
blog.enduraplas.com/spraying

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English
STORING/WINTERIZING
1) Drain Tank
Fill the tank with clean water, start the
pump and open all spray ends. If you have
a spray gun or boom, make sure you spray
until clean water is coming through.
2) Blow out Plumbing Lines
Using compressed air, blow out the hose
lines to remove all water from the system.
3) Flush with Anti-freeze
Pour a small amount of anti-freeze into
the tank and run the pump until there is no
more of this colored liquid coming through
the spray ends.
4) Store Sprayer Inside
Turn off the sprayer ends so the remaining
anti-freeze does not leak out. If you have
a boom attachment that hangs lower than
the sprayer, we would suggest you set the
sprayer on a few pallets.

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Discover More Helpful Tips:
blog.enduraplas.com/spraying
Watch Instruction Videos:
www.youtube.com/enduraplas
Winterizing a Spray Boom
Please refer to the selected spray boom owner’s manual that
came with the boom.

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TROUBLESHOOTING
CONDITION CAUSE REMEDY
Pump will not
prime
1) Insufficient motor
RPM
2) Air leak on suction
plumbing
3) Blocked/Restricted
intake hose
4) Filter cap disengaged
5) Filter gasket
damaged/missing
1) Increase motor RPM
until pump primes
2) Tighten/replace
fittings & hose clamps.
Verify suction hoses are
in good condition
3) Remove blockage
from suction line,
ensure line is not
kinked
4) Lock filter cap into
position
5) Replace filter gasket
Pressure drops/
fluctuates during
standard
operation
1) Restriction on suction
line
2) Pump sucking air
3) Plugged filter
4) Damaged regulator
1) Inspect tank and
suction lines and
remove restriction
2) Tighten fittings
3) Remove and clean
filter mesh and housing
4) Remove regulator
stem and inspect for
broken parts/pieces
Pressure gauge
not registering
1) Plugged with debris 1) Unthread, check and
clean pressure gauge

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Discover More Helpful Tips:
blog.enduraplas.com/spraying
Watch Instruction Videos:
www.youtube.com/enduraplas
CONDITION CAUSE REMEDY
Hand gun loses
pressure
1) Debris in hose or
nozzle
2) Pump losing prime
3) Pump pressure
dropping/fluctuating
1) Unthread nozzle tip
and clean
2) See Remedy for
‘Pump will not prime or
loses prime’
3) See Remedy for
‘Pressure drops/
fluctuates during
standard operation’

20 Gold Series & Pro Series UTV Sprayers
English
WARRANTY
LIMITED WARRANTY
1. Poly Tank Limited Warranty -Subject to other terms in this Limited
Warranty, Manufacturer warrants to the original end user that this
Tank will be free from material defects caused during the
manufacturing process for a period of 5 years from the Purchase
Date provided such warranty to the original end user shall be
extended to 10 years from the Purchase Date if the original end
user registers the Tank with Manufacturer within 30 days of the
Purchase Date. To register the Limited Warranty, registration must
be completed in accordance with the requirements set forth at
enduraplaswarranty.com
Other Products and Parts Limited Warranty -Subject to other
terms in this Limited Warranty, Manufacturer warrants to the
original end user that products and parts manufactured by
Manufacturer (other than tanks) will be free from material defects
caused during the manufacturing process for a period of 1 year
from the Purchase Date unless otherwise expressly stated in
writing by Manufacturer that an extended warranty applies.
2. Other Warranties Disclaimed and Excluded
THERE ARE NO WARRANTIES, EXPRESS OR IMPLIED,
WHICH EXTEND BEYOND THE LIMITED WARRANTY HEREIN
STATED, AND MANUFACTURER EXPLICITLY DISCLAIMS AND
EXCLUDES ANY AND ALL OTHER WARRANTIES INCLUDING
BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY,
FITNESS FOR PARTICULAR PURPOSE, CUSTOM OR USAGE
OF TRADE, AND COURSE OF DEALING. NO AGENT,
EMPLOYEE OR REPRESENTATIVE OF MANUFACTURER HAS
AUTHORITY TO BIND MANUFACTURER TO ANY
REPRESENTATION OR WARRANTY EXCEPT AS STATED IN
THIS LIMITED WARRANTY.