Energy GOLDEN SIGMA SU340U170KC User manual

SYL (Ningbo) Battery Co., Ltd. UM-SU340U170KC-V02-22-EN
INSTALLATION MANUAL
MANUEL DE L'UTILISATEUR
GOLDEN SIGMA
SU340U170KC

2
REVISION HISTORY
REV.
DESCRIPTION
DATE
BY
REVIEW
V01
[DRAFT] Issued for review.
12/15/2021
Hangjian
Zhang, Liangke
Wu, Yating You
Lei Zhang,
Jackie
Jing
V02
[DRAFT] Optimizing some content.
01/27/2022
Lebo Wei, Xin
Gao,
Zhengtong
Zhou
Lei Zhang
Contributors of this manual also include Hangjian Zhang, Weining Chu, Zhian Ju, Pinhao
Bao, etc.

3
IMPORTANT NOTICE
CAUTION
READ THIS MANUAL BEFORE PERFORMING ANY INSTALLATION ACTION!
IF YOU HAVE ANY UNCERTAINTY REGARDING THE CONTENT OF THIS
MANUAL, PLEASE CONTACT SYL FOR ADVICE OR CLARIFICATION.
IMPORTANT
KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCES!
CAUTION
THIS DOCUMENTATION ALONG WITH INFORMATION INSIDE IS THE
PROPERTY OF SYL (NINGBO) BATTERY CO., LTD.
COPYRIGHT © 2021 SYL (NINGBO) BATTERY CO., LTD. ALL RIGHT
RESERVED.
THIS DOCUMENTATION IS FOR THE SOLE PURPOSE OF THE INSTALLATION
OF SYL BESS PRODUCTS. ANY PART OF THIS PUBLICATION SHALL NOT BE
USED FOR ANY OTHER PURPOSE, AND SHALL NOT BE COPIED,
REPRODUCED, DISCLOSED, TRANSMITTED, STORED IN A RETRIEVAL
SYSTEM, OR TRANSLATED INTO ANY HUMAN OR DIGITAL LANGUAGE, IN
ANY FORM, BY ANY MEANS, IN WHOLE OR IN PART WITHOUT PRIOR
WRITTEN CONSENT FROM SYL (NINGBO) BATTERY CO., LTD.
IMPORTANT
ALTHOUGH SYL HAS MADE ITS BEST EFFORT TO ENSURE THE ACCURACY
OF THIS DOCUMENTATION, SYL (NINGBO) BATTERY CO., LTD., TAKES NO
RESPONSIBILITY FOR THE ERRORS/TYPOS THAT MAY APPEAR HEREIN.
THIS DOCUMENTATION IS SUBJECT TO CHANGES WITHOUT PRIOR
NOTICE.

4
TABLE OF CONTENTS
REVISION HISTORY .................................................................................................... 2
IMPORTANT NOTICE ................................................................................................. 3
TABLE OF CONTENTS ................................................................................................ 4
LIST OF FIGURES......................................................................................................... 6
LIST OF TABLES........................................................................................................... 7
ACRONYMS AND DEFINITIONS.......................................................................... 8
ABOUT THIS MANUAL ....................................................................................... 10
2.1 APPLICABLE PRODUCT........................................................................................ 10
2.2 TARGET GROUP................................................................................................... 10
2.3 MAIN FEATURE ..................................................................................................... 11
2.4 LEVELS OF SAFETY INSTRUCTIONS ....................................................................... 11
2.5 SYMBOLS ON THE PRODUCT............................................................................... 12
SAFETY GUIDELINES .......................................................................................... 15
3.1 LOCK OUT TAG OUT............................................................................................ 15
3.1.1 OPERATION OF BCP DOOR BUTTON ................................................................... 15
3.1.2 CABINET LOCK OUT TAG OUT PROCEDURE ....................................................... 16
3.2 GENERAL PRECAUTIONS..................................................................................... 16
3.3 FIRST-AID MEASURES............................................................................................ 18
3.4 HANDLING GUIDELINES....................................................................................... 19
3.5 PERSONAL PROTECTIVE EQUIPMENT.................................................................. 20
INSTALLATION ................................................................................................... 21
4.1 MAIN TOOLS AND COMPONENTS FOR INSTALLATION...................................... 21
4.2 PREPARATION FOR INSTALLATION...................................................................... 23
4.2.1 INSTALLATION REQUIREMENTS.............................................................................. 23
4.2.2 INSTALLATION ENVIRONMENT DESIGN................................................................ 26
4.2.3 UNPACKING........................................................................................................... 26
4.2.4 DESCRIPTION OF THE INSTALLATION PROCESS................................................... 27
4.3 INSTALLATION OF BCP......................................................................................... 28
4.4 INSTALLATION OF THE GOLDEN SIGMA ............................................................. 30
4.4.1 INSTALLATION PRECAUTIONS ............................................................................... 30
4.4.2 SITE AND ENVIRONMENTAL REQUIREMENTS ....................................................... 32
4.4.3 INSTALLATION STEPS FOR GOLDEN SIGMA COMBINATION.............................. 33

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4.4.4 INSTALLATION STEPS .............................................................................................. 37
4.4.5 THE INSTALLATION FOR RUBBER SLEEVE............................................................... 40
ELECTRICAL CONNECTION ............................................................................. 43
5.1 PREPARATION FOR INSTALLATION...................................................................... 43
5.2 BCP ELECTRICAL CONNECTION......................................................................... 44
5.2.1 CONNECT THE COPPER BUSBAR.......................................................................... 46
5.2.2 CONNECT THE INVERTER....................................................................................... 47
5.2.3 GROUND CONNECTION....................................................................................... 49
5.2.4 INCOMING POWER LINE....................................................................................... 49
5.2.5 GOLDEN SIGMA CONNECTION........................................................................... 50
5.2.6 TERMINALS FOR COMBINING CABINETS ............................................................. 50
5.2.7 STATION POWER AND NETWORK CABLE CONNECTION................................... 51
5.3 BATTERY ELECTRICAL CONNECTION.................................................................. 52
5.3.1 GROUNDING.......................................................................................................... 52
5.3.2 COPPER BAR CONNECTION ................................................................................ 52
5.3.3 INSTALLATION OF THE AUXILIARY AND COMM CABLE...................................... 53
5.3.4 BATTERY MODULE JUMPER CONNECTION.......................................................... 60
CONTACT ......................................................................................................... 63

6
LIST OF FIGURES
Figure 2-1: Rendering of SU340U170KC ........................................................................... 10
Figure 3-1: Operation of BCP door button...................................................................... 16
Figure 4-1: Anchoring location and clearance ............................................................. 25
Figure 4-2: Use ropes or straps to fasten the four lifting holes........................................ 27
Figure 4-3: Remove the packing forms ........................................................................... 27
Figure 4-4: System installation and anchoring................................................................ 29
Figure 4-5: the front view and the side view of the cabinet ......................................... 34
Figure 4-6: Cabinet base cover....................................................................................... 34
Figure 4-7: Remove the base cover................................................................................ 35
Figure 4-8: Install rubber sleeve........................................................................................ 35
Figure 4-9: Precaution measure when putting cabinets against each other.............. 36
Figure 4-10:The gap between the two cabinets combination..................................... 36
Figure 4-11: Lifting lug on the Golden Sigma.................................................................. 37
Figure 4-12: Bottom view .................................................................................................. 38
Figure 4-13: Single row installation................................................................................... 38
Figure 4-14: Chemical anchor detail .............................................................................. 39
Figure 4-15: Rubber sleeve............................................................................................... 40
Figure 4-16: The bracket of rubber sleeve ...................................................................... 40
Figure 4-17: The installation port of rubber sleeve.......................................................... 40
Figure 4-18: The structure of the rubber sleeve .............................................................. 41
Figure 4-19: Golden Sigma combination........................................................................ 41
Figure 4-20: Fasten the other end of the rubber sleeve ................................................ 42
Figure 5-1: The internal layout of BCP.............................................................................. 46
Figure 5-2: The cross-sectional view and top view......................................................... 47
Figure 5-3: the fixed BCP of the adapter copper bar.................................................... 47
Figure 5-4: The connection sequence ............................................................................ 48
Figure 5-5: Grounding connection .................................................................................. 49
Figure 5-6: Incoming power line ...................................................................................... 49
Figure 5-7: UPS power terminal ........................................................................................ 50
Figure 5-8: Golden Sigma connection............................................................................ 50
Figure 5-9: terminals for combining cabinets ................................................................. 50

7
LIST OF TABLES
Table 4-1: Tools for system installation ............................................................................. 21
Table 4-2: Main components for installation .................................................................. 22
Table 4-3: The main content and steps........................................................................... 28
Table 4-4: Specific design values .................................................................................... 39
Table 5-1: Tools for electrical connection....................................................................... 43
Table 5-2: The Introduction of BCP .................................................................................. 46
Table 5-3: terminals for combining cabinets list ............................................................. 51
Table 5-4: RS485 repeater connection............................................................................ 55
Table 5-5: Golden Sigma to BCP connection list ........................................................... 56
Table 5-6: Golden Sigma connection list........................................................................ 58

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ACRONYMS AND DEFINITIONS
1
AC
Alternating Current
2
Ah
Amp-hour
3
BCP
Battery Connection Panel
4
BESS
Battery Energy Storage System
5
BMS
Battery Management System
6
BOL
Beginning of Life
7
BOP
Balance of Plant
8
BOS
Balance of System
9
BSPU
Battery Safety and Protection Unit
10
EMS
Energy Management System
11
EOL
End of Life
12
ESS
Energy Storage System
13
DC
Direct Current
14
FSS
Fire Suppression System
15
HMI
Human Machine Interface
16
HV
High Voltage
17
HVAC
Heating & Ventilation and HVAC
18
IP
Ingress Protection
19
kV
Kilovolt
20
kW
Kilowatt
21
MV
Medium Voltage
22
MW
Megawatt
23
MWh
Megawatt-hour
24
MVA
Mega Volt-Amps
25
MVAr
Mega Volt Amps (reactive)
26
NMC
NiMnCo
27
OSD
Overcharge Safety Device
28
O&M
Operation and Maintenance
29
PCS
Power Conversion System
30
PPA
Power Purchase Agreement

9
31
PPE
Personal Protective Equipment
32
RMU
Ring Main Unit
33
RTU
Remote Terminal Unit
34
SCADA
Supervisory Control and Data Acquisition
35
SOC
State of Charge
36
SOH
State of Health
37
SPDs
Surge Protection Devices
38
SYL
SYL (Ningbo) Battery Co., Ltd
39
TCP
Transmission Control Protocol
40
UPS
Uninterruptable Power Supply

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ABOUT THIS MANUAL
2.1 APPLICABLE PRODUCT
This installation manual applies to the SYL Golden Sigma energy storage system under
the model number SU340U170KC.
All references to “Golden Sigma”in this manual, unless specifically indicated herein, refer
to the product series mentioned above.
Figure 2-1: Rendering of SU340U170KC
2.2 TARGET GROUP
The tasks described in this document must only be performed by qualified personnel.
Qualified personnel must have the following skills:
➢Training in how to deal with the dangers and risks associated with the installation
of the product.
➢Training in the installation of electrical devices.
➢Knowledge of all applicable laws, regulations, standards, and directives.