EnerSys Truck iQ User manual

User Manual of Truck iQTM ENGLISH
1. Description
The Truck iQ™ is one of the latest “iQ” devices from EnerSys®.
The device consists of a display powered by the battery via the
truck cables. It reads in real time and wirelessly data from the
Wi-iQ3®, displaying alerts, alarms, State of Charge and other
useful parameters to optimise the operation of the battery.
2. Mechanical installation
2.1 Install the Truck iQ fixing bracket (supplied) on the most
suitable part of the truck dashboard. Note, the device
should be mounted in a position that will protect it from
collision with external obstructions.
2.2 The bracket can be assembled in various ways to allow a
multitude of mounting configurations (see Figure 1).
Figure 1: Bracket configurations
2.3 Connect the supply cable pins on the +VBAT and –VBAT
on the battery or on the truck side (see Figures 2 & 3).
Nominal battery voltage: 24 - 96V
Male plug with
fastening screw
Relay port
cable (optional
connection)
Figure 2: Supply cable
Figure 3: Power Pin on the supply cable
2.4 Plug the male connector into the right female socket
situated on the rear side of the Truck iQ (see Figure 4).
Female socket for supply cable
Figure 4: Rear of Truck iQ and socket for supply cable highlighted
2.5 Turn the “fastening screw” on the connector to lock the
supply cable to the Truck iQ.
2.6 Power the Truck iQ by connecting the traction battery to
the truck.
3. Handshake with Wi-iQ3
The Truck iQ can be paired with the Wi-iQ3 either manually or
automatically.
Manual procedure:
Setting -> I/O -> Pairing -> Disable Auto pairing.
Select the appropriate Wi-iQ3 device by clicking on the BLE
(Bluetooth) icon.
NB: The Wi-iQ3 device is normally equal to the battery name.
Figure 5: Setting and Pairing Screen
Auto Pairing:
Setting -> I/O -> Pairing -> Enable Auto pairing.
The device will pair automatically with the Wi-iQ3 connected
to the traction battery which is powering the Truck iQ.

Warning screen (low state of charge)
Critical state of charge limit
Screen during charge (if powered)
Screen when there is no Wi-iQ3 connection
Battery information tab
Battery state of health tab
Truck data tab
Warning tab
4. Display
The Truck iQ™ has a Display Touch Screen TFT 4.3 inch. There
are multiples screens available:
Figure 6: Screen 2Figure 5: Screen 1
User ID
SoC
Remaining work time
Battery temperature
Mode usage
Sleep/Eco/
Normal/
Heavy
Energy throughput warning
- Hit the limit
Battery warnings
- Cell under voltage
- Over temperature
Screen 1/2

5. Use and conditions
5.1 The Truck iQ™ is a data display designed to be installed
on an industrial forklift truck. 2. The assembly must be
carried out with the battery disconnected.
5.2 Input voltages: 15 – 120VDC.
5.3 Temperature range: 0°C to 70°C.
5.4 Altitude: <2000m.
5.5 Pollution level protection: 3 dusty environments.
5.6 Technical support: refer to www.enersys.com to find your
local contact.
6. Buzzer
The Truck iQ is equipped with a sound buzzer. The buzzer will
warn the user to critical State of Charge battery.
SoC (State of Charge) Buzzer Stop condition
Warning 3 bips every 30s Normal SoC
Alert 3 bips every 5s Normal SoC
7. Warning
The Truck iQ will display warnings:
ICON Description Stop condition
Warning
activated Check on screen 1
High
temperature
Stop and cooldown the
battery
Low water level Top up the battery
Cells unbalance Stop, charge and
equalise the battery cells
Energy
throughput
too high
Stop, and cooldown the
battery
8. Warranty
Warranty is offered by the manufacturer based on local
regulations. Please contact your local distributor for further
information.
9. Information plate
10. Certifications
EnerSys hereby declares that the device conforms to
the descriptions laid down in European Directives:
• Directive2014/30/EU:
Electromagnetic Compatibility
European standard:
- NF EN 12895: (2015-12)
• Directive2014/35/EU:
Low Voltage Directive
European standard:
- EN 60950-1 : 2006 + A11:2009 + A1:2010 + A12:2011 +
A2:2013 - Information Technology Equipment –Safety
• Directive2014/35/EU:
Radio Equipment
European standard:
- ETSI EN 301 489-1 V2.1.1 (2017-02)
- ETSI EN 301 489-17 V3.1.1 (2017-02)
- ETSI EN 300 328 V2.1.1 (2016-11)
www.enersys.com
Subjecttotechnicalmodicationwithoutanypriornotice.E.&O.E.
Publication No. EN-AC-TQ-IU-001 - 05.2019
Input: 15-120V/ 1W
Model No: TR-100-1
S/N: RZGA-12458D
THE ACCESSORY IS INTENDED FOR FIELD
INSTALLATION ONLY BY QUALIFIED PERSONNEL
Contains FCC ID: WAP2001
48 mm
16 mm