eqss OverWatch 6253 User manual

EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: [phone] E: [e-mail]
Swift TSxxE
Installation Manual
REV 1.2
14/4/2022
Model6253 OverWatch™Installation Manual
Document # DO001434
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EQSS Model6253 –OverWatch™
Swift TSxxE
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Failure to follow this installation manual will void warranty

EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: [phone] E: [e-mail]
Swift TSxxE
Installation Manual
REV 1.2
14/4/2022
Model6253 OverWatch™Installation Manual
Document # DO001434
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AUTHORS:
Lee Underwood
AUTHORISED BY:
Kieren Grogan
CHECKED BY:
Andrew Donegan
DOCUMENT ABSTRACT:
This Installation Manual details the manufacturer’s installation instructions for installing the Model6253 OverWatch™ on a Swift
TSxxE Electric Track Scissor
PRODUCT NAME:
Model6253 OverWatch™ Operator Detection System
REFERENCE DOCUMENTS:
DO0001195 Model6253 OverWatch™ User Manual
CURRENT DOCUMENT REVISION:
1.2
REVISION INFORMATION:
1.0 Initial draft
1.1 Inclusion of AS002166 harness drawing, modification of safety parameters and general formatting
1.2 Add additional steps and update photos

EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: [phone] E: [e-mail]
Swift TSxxE
Installation Manual
REV 1.2
14/4/2022
Model6253 OverWatch™Installation Manual
Document # DO001434
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Important Information
Information contained in this publication regarding this device’s applications and the like, is provided only for your
convenience and may be superseded by updates. It is your responsibility to ensure that the application or our
equipment meets with your specifications.
EQUIPMENT SAFETY SYSTEMS MAKE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, WHETHER EXPRESSED OR
IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING, BUT NOT
LIMITED TO, IT’S CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE.
Equipment Safety Systems disclaims all liability arising from this information and its use. Use of Equipment Safety
Systems’ products as critical components in life support systems is not authorised except with express written
approval by Equipment Safety Systems. No licenses are conveyed, implicitly or otherwise, under any Equipment Safety
Systems intellectual property rights.
This is a class A product certified to AS/NZS CISPR 22:2006. In a domestic environment this product may
cause radio interference in which case the user may be required to take adequate measures.

EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: [phone] E: [e-mail]
Swift TSxxE
Installation Manual
REV 1.2
14/4/2022
Model6253 OverWatch™Installation Manual
Document # DO001434
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Table of Contents
Installation Instructions......................................................................................................................................................5
Operator Sensor............................................................................................................................................................. 5
Control Module..............................................................................................................................................................8
Post Installation Configuration .........................................................................................................................................17
Overview......................................................................................................................................................................17
Minimum system requirements .................................................................................................................................. 17
Wi-Fi Connection & Web Page Access .........................................................................................................................17
Machine Model Selection ............................................................................................................................................18
Installation Test............................................................................................................................................................ 19
Set Date and Time........................................................................................................................................................ 20
Change Model Configuration.......................................................................................................................................21
System Settings.................................................................................................................................................................22
Default Settings............................................................................................................................................................22
Polarity and Input Style................................................................................................................................................ 24
Bypass .......................................................................................................................................................................... 25
Date and Time..............................................................................................................................................................25
AS002166 Plug and Play Harness Drawing .......................................................................................................................26

EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: [phone] E: [e-mail]
Swift TSxxE
Installation Manual
REV 1.2
14/4/2022
Model6253 OverWatch™Installation Manual
Document # DO001434
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Installation Instructions
If any decals are damaged during the installation process or if any decals are obstructed following the installation,
they should be replaced accordingly.
Operator Sensor
Step
Description
Diagram
1.
Remove the control box
from the mounting
bracket
2.
Slide the operator sensor
into the sensor guard.
Mount that to the L-
shaped bracket’s 45
degree holes using the
supplied M4 bolts and
washers as shown.
ITEM QTY STOCK NUMBER DESCRIPTION
1 1 AS001910 Overwatch™ Operator Sensor
2 1 ME001794 Overwatch™ Sensor Guard
3 1 ME001818 Overwatch™ Bracket - L shape 30/45 degrees
4 2 FA001433 M4x12 Button Head
5 2 FA001235 M4 Washer
PARTS LIST

EQUIPMENT SAFETY SYSTEMS
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Model6253 OverWatch™Installation Manual
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3.
Drill two 5.2mm holes as
shown in the diagram.
Top hole: (10mm,
142mm)
Bottom hole: (10mm,
120mm)

EQUIPMENT SAFETY SYSTEMS
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4.
Mount the operator
sensor bracket in the
located position using the
supplied M5 nuts, bolts,
and washers.
ITEM QTY STOCK NUMBER DESCRIPTION
1 2 FA001067 M5x12 - Socket head cap screw
2 4 FA001306 M5x15 - Flat washer
2 2 FA001219 M5 - Nylock nut
PARTS LIST

EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
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Swift TSxxE
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Model6253 OverWatch™Installation Manual
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5.
Operator sensor
installation is complete
Control Module
Step
Description
Diagram
1.
Drill a 20mm hole in the
location shown for the
operator sensor cable
gland.
The cable gland will be
installed towards the end
of the installation.

EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
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Swift TSxxE
Installation Manual
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2.
Disconnect the 14-pin
connector from the PCB.
Note that there is a clip on
the side of the connector
that holding it in.
3.
Locate the OverWatch™
harness (AS002166)

EQUIPMENT SAFETY SYSTEMS
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4.
Connect the 14-pin female
connector from the
OverWatch™ harness
(AS002166) into the
control board, and the
male 14-pin connector of
the OverWatch™ harness
to the connector removed
in previous step.
5.
Remove the PCB coating
around the “DRIVE” pin
highlighted in white with a
sharp object to allow
solder to flow.
Solder the purple wire
from the OverWatch™
harness into the drive
select position as shown

EQUIPMENT SAFETY SYSTEMS
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6.
Remove the PCB coating
around the “ELEVATE” pin
highlighted in white with a
sharp object to allow
solder to flow.
Solder the orange wire
from the OverWatch™
harness into the Elevate
position as shown
7.
Remove the PCB coating
around the two “HORN”
pins highlighted in white
with a sharp object to
allow solder to flow.
Solder the two white
wires from the
OverWatch™ harness into
the horn position as
shown. (Note that the
wires can go either way
they are not polarized)

EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: [phone] E: [e-mail]
Swift TSxxE
Installation Manual
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Model6253 OverWatch™Installation Manual
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8.
Install the red wire form
the OverWatch™ harness
to the screw terminal of
the E-stop labelled “1”.
It is inserted in addition to
the terminal that is
already in it.
9.
Using a hot glue gun,
cover the exposed areas
around the solder
connections for the
purple, orange, and white
wires.
Secure loose wiring with a
cable tie

EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: [phone] E: [e-mail]
Swift TSxxE
Installation Manual
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Model6253 OverWatch™Installation Manual
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10.
Thread the cable of the
laser module through the
20mm hole, fixing the
cable gland to the housing
by tightening the 26mm
nut.
Tip: Be sure that the cable
from the sensor runs
under the red bar

EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
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Swift TSxxE
Installation Manual
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Model6253 OverWatch™Installation Manual
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11.
Position the cut-out for
the speaker on the right-
hand side.
Attach the control module
to the base of the control
box using the Velcro
supplied, with the bottom
corner 20mm from the
bottom and right-hand
side.

EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
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Swift TSxxE
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Model6253 OverWatch™Installation Manual
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12.
Connect the 8-pin
connector from the
operator sensor module
and the 12-pin connector
from the OverWatch™
harness to the control
module
13.
Reattached the control
box

EQUIPMENT SAFETY SYSTEMS
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Model6253 OverWatch™Installation Manual
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14.
Push the excess cable
from the sensor back in
the unit and tighten the
cable gland.
15.
Installation of the control
module is complete.

EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
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Swift TSxxE
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Post Installation Configuration
Overview
After the OverWatch™ has been installed it must be configured with the parameters to suit the machine. Follow
the instructions below to configure the OverWatch™.
Minimum system requirements
Any smart phone, tablet or laptop that meets the following requirements:
•The device can connect to a Wi-Fi access point
•The device has an up to date web browser installed (2019 onwards). Firefox or Chrome are
recommended.
Wi-Fi Connection & Web Page Access
To enable the Wi-Fi connection on the OverWatch™ to complete the configuration follow the steps below.
1. Power down the platform control box with the ESTOP
2. Wait 10 seconds
3. Power up the platform control box with the ESTOP
4. While standing in the operator position, switch on the OverWatch™
5. As the welcome chime starts to play, cover the sensor. The LED will flash white then black to acknowledge.
6. Remove your hand from the sensor. The LED will flash white then black to acknowledge.
7. After covering then uncovering the sensor this way 2 more times, "Wi-Fi On" will be announced.
8. On your Wi-Fi enabled device (laptop, tablet, smartphone, etc), show the available wireless networks
9. Select the wireless network (starts with “overwatch”) to connect to the OverWatch™
10. When prompted, enter the password “12345678”
11. Open your preferred web browser (Chrome, Firefox, Safari, Edge)
12. Enter the following into the address bar http://192.168.4.1 to open the OverWatch™main page

EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: [phone] E: [e-mail]
Swift TSxxE
Installation Manual
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Model6253 OverWatch™Installation Manual
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Machine Model Selection
Follow the instructions below to configure the OverWatch™.
1. Select the Setup option
2. If there is a password field at the bottom of the page, follow the instructions in Change Model Configuration
to obtain the password and enter the password field
3. Select the EWP Model from the drop-down list and click Set
4. Click on Proceed to Test to begin the installation test
Swift TSxxE Series
Swift TSxxE Series
Swift TSxxE Series

EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: [phone] E: [e-mail]
Swift TSxxE
Installation Manual
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Model6253 OverWatch™Installation Manual
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Installation Test
After the model configuration has been set or updated an Installation Test must be performed. This will ensure the
installation has been correctly performed and the OverWatch™is functioning correctly.
Follow the instructions on the web page to complete the Installation Test.

EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: [phone] E: [e-mail]
Swift TSxxE
Installation Manual
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Set Date and Time
Date and time should be set accordingly. The date and time can be set on the log page. This page allows
adjustment of the system’s real time clock and calendar if required. Please note, any time or date change is logged
and recorded.