ESIT ECI User manual

ECI Multi Functional Weighing Controller Operating Manual
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ECI Multi Functional Weighing Controller Operating Manual
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•Do not power-up the device before making sure that the device connections are made according to this
manual.
•Do not open the case or disconnect-insert the connections before disconnecting the device from the power
source.
•Note that the load cell and communication cables are not very close to the energy lines.
•Note that the cables are not crushed.
•Operate the device within the stated temperature range.
•The device has been developed for indoor use. Do not expose sunlight, rain and other external factors.
1 Considerations

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Table of Contents
1 Considerations...........................................................................................................................................................4
2 Introduction..............................................................................................................................................................15
3 Physical Dimensions................................................................................................................................................17
4 Specifications...........................................................................................................................................................19
4.1 Technical Specifications....................................................................................................................................19
4.2 Use Properties...................................................................................................................................................20
5 Installation and Connections....................................................................................................................................22
5.1 Standard Modules .............................................................................................................................................24
5.1.1 Slot1: Terminal (Supply and Communication Module).................................................................................25
5.1.2 Slot2: Weighing (Load Cell) Module...........................................................................................................28
6 Screenshots.............................................................................................................................................................32
6.1 Weighing Main Screen ......................................................................................................................................32
6.1.1 Screen Layout.............................................................................................................................................33

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6.1.2 Symbols......................................................................................................................................................33
6.1.3 Keys............................................................................................................................................................35
6.2 Menu Screen.....................................................................................................................................................36
6.2.1 Screen Layout.............................................................................................................................................36
6.2.2 Symbols......................................................................................................................................................37
6.2.3 Keys............................................................................................................................................................38
6.3 Change Parameter Screen (Numeric or Alpha-Numeric Entry Type) .................................................................39
6.3.1 Screen Layout.............................................................................................................................................39
6.3.2 Symbols......................................................................................................................................................40
6.3.3 Keys............................................................................................................................................................40
6.4 Change Parameter Screen (Selective Type)......................................................................................................42
6.4.1 Screen Layout.............................................................................................................................................42
6.4.2 Symbols......................................................................................................................................................43
6.4.3 Keys............................................................................................................................................................43

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6.5 Ordered Menu Screen.......................................................................................................................................44
6.5.1 Screen Layout.............................................................................................................................................44
6.5.2 Symbols......................................................................................................................................................45
6.5.3 Keys............................................................................................................................................................46
6.6 Confirmation Screen..........................................................................................................................................47
6.6.1 Screen Layout.............................................................................................................................................47
6.6.2 Symbols......................................................................................................................................................48
6.6.3 Keys............................................................................................................................................................48
6.7 Message Screen ...............................................................................................................................................49
6.7.1 Screen Layout.............................................................................................................................................49
6.7.2 Symbols......................................................................................................................................................50
7 Using the Device......................................................................................................................................................52
7.1 Program Selection.............................................................................................................................................53
7.1.1 Start-up Screen...........................................................................................................................................53

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7.1.2 Program Selection Screen ..........................................................................................................................54
7.2 Menu List...........................................................................................................................................................55
7.3 Using the Menu.................................................................................................................................................56
7.3.1 Terminal Menu............................................................................................................................................56
7.3.2 Weighing Menu...........................................................................................................................................85
7.3.3 Optional Communication Menu.................................................................................................................104
7.3.4 Optional In/Out Menu................................................................................................................................116
7.3.5 Optional In/Out Menu................................................................................................................................124
7.3.6 Optional Expansion Menu.........................................................................................................................133
7.4 Indication Program ..........................................................................................................................................140
7.4.1 Zeroing .....................................................................................................................................................140
7.4.2 Tare..........................................................................................................................................................140
8 Calibration .............................................................................................................................................................141
8.1 Load Calibration..............................................................................................................................................141

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8.2 mV/V Calibration .............................................................................................................................................146
8.3 Coefficient Calibration .....................................................................................................................................150
8.4 Zero Calibration...............................................................................................................................................153
9 Software Update....................................................................................................................................................157
10 Annex 1: Optional Modules..................................................................................................................................162
10.1 Slot3 (Optional Communication Slot) :...........................................................................................................162
10.1.1 E-MDL-COM (Serial Communication Module):.......................................................................................162
10.1.2 E-MDL-PRF ............................................................................................................................................166
10.2 Slot4 (Optional Input/Output Menu): ..............................................................................................................167
10.2.1 E-MDL-RLY (Relay Module):...................................................................................................................167
10.2.2 E-MDL-DAC (Analogue Output Module):.................................................................................................169
10.3 Slot5 (Optional Input/Output Menu) ...............................................................................................................172
10.4 Slot6 (Optional Expansion Slot).....................................................................................................................172
10.4.1 E-MDL-BCD (Binary Output Module).......................................................................................................172

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10.4.2 E-MDL-EXP (Relay Expansion Module).................................................................................................175
11 Annex 2: Batching Program .................................................................................................................................180
11.1 System Operation..........................................................................................................................................180
11.2 Batching Program Screen..............................................................................................................................182
11.2.1 Screen Layout.........................................................................................................................................183
11.2.2 Keys........................................................................................................................................................185
11.3 Batching Program Status Messages..............................................................................................................186
11.4 Batching Menu ..............................................................................................................................................187
11.5 Batching Menu Usage...................................................................................................................................188
11.6 Batching Program Application........................................................................................................................205
11.6.1 Up to 4 Silos ...........................................................................................................................................205
11.6.2 Up to 16 Silos..........................................................................................................................................205
11.6.3 Batching Connections.............................................................................................................................205
11.6.4 Identifying the Batching System to the Device.........................................................................................211

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12 Annex 3: Filling Program......................................................................................................................................217
12.1 Filling Program Features ...............................................................................................................................217
12.2 System Operation..........................................................................................................................................218
12.2.1 Bag Filling:..............................................................................................................................................219
12.2.2 Scale Filling: ...........................................................................................................................................220
12.3 Main Screen Overview ..................................................................................................................................221
12.3.1 Screen Layout.........................................................................................................................................222
12.3.2 Keys........................................................................................................................................................223
12.4 Filling Program Status Messages ..................................................................................................................224
12.5 Filling Menu:..................................................................................................................................................226
12.6 Using the Filling Menu...................................................................................................................................227
12.7 Filling Program Application............................................................................................................................245
12.7.1 Different Application Examples................................................................................................................246
12.7.2 Filling Connections..................................................................................................................................247

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12.7.3 Identifying the Filling System to the Device.............................................................................................251
13 Annex 4: Batching Configurator ...........................................................................................................................259
14 Annex 5 Modbus Usage.......................................................................................................................................266
14.1 Device Menu Settings....................................................................................................................................266
14.2 Connection Point Settings .............................................................................................................................266
14.3 Modbus Commands ......................................................................................................................................267
14.4 Modbus Directly Accessible Memory Map .....................................................................................................267
14.4.1 Indication Program..................................................................................................................................270
14.4.2 Batching Program ...................................................................................................................................271
14.4.3 Filling Program........................................................................................................................................272
14.5 Examples: .....................................................................................................................................................274
14.5.1 Reading more than one register..............................................................................................................274
14.5.2 Writing to the register..............................................................................................................................276
14.5.3 Removing the Security Lock.(Command Register =1, RegA =1357h, RegB=2192h)...............................277

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14.5.4 Writing to EEPROM section....................................................................................................................278
14.6 Command Register Functions .......................................................................................................................279
14.6.1 Taring .....................................................................................................................................................281
14.6.2 Selecting Recipe.....................................................................................................................................281
14.6.3 Start Batching .........................................................................................................................................282
14.6.4 Stop Batching..........................................................................................................................................282
14.6.5 Setting the Relay 1 Minimum Value.........................................................................................................283
14.6.6 Setting the Relay 2 Maximum Value........................................................................................................284
15 Annex 6 Profibus Addresses................................................................................................................................286
15.1 Indication Program ........................................................................................................................................286
15.2 Batching Program..........................................................................................................................................287
15.3 Filling Program..............................................................................................................................................288
16 Annex 7 Ethernet IP Addresses...........................................................................................................................291
16.1 Indication Program ........................................................................................................................................291

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16.2 Batching Program..........................................................................................................................................292
16.3 Filling Program..............................................................................................................................................293
17 Error, Warning and Information Messages...........................................................................................................295

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ECI is a smart signal converter and control device which is designed for weigh measuring systems. It is a
fast, sensitive device with a high accuracy class. It is designed suitably for using at industrial applications and standard
weigh measuring areas. It is used as weigh, force and pressure measuring areas. Many optional modules can be
added/modified easily thanks to the modular smart “plug and play” expansion structure.
This operating manual contains exemplary wording related to the installation, operation and field operation
of the ECI.
All written and visual materials contained in this operating manual are the property of ESİT Elektronik
Sistemleri İmalat ve Tic. Ltd. Şti.
2 Introduction

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Standard Model
Weight 360 g
3 Physical Dimensions

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4.1 Technical Specifications
Model
ECI, E Series
Load Cell Input
+/- 2.50–160mV/V
A/D Speed (/second)
1600
Screen Resolution
6 digit (1/1.000.000)
Supply
12-24V DC
Display
LCD (101x33 pixel graphic, 4.5 inch)
Communication Terminal (Standard)
RS-232 (9600-115200bps)
Communication Remote Display (Standard)
For Remote Display (Opto-Coupler)
Communication Option Module (Optional)
RS-232-RS-485 / RS-422 (E-MDL-COM insulated)
Load Cell Feeding
10 VDC (280mA, maximum 10 load cells)
Operating Temperature
-10C / +50C
Protection Class
IP65 (Front Panel)
(Standard: Supplied as standard hardware with the device)
(Optional: Inserted to the device as additional hardware)
4 Specifications

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4.2 Use Properties
•Multi-language support
•5 touch keys
•Plain use and setting thanks to the indexed menu system structure
•Internal batching and filling program
•Smart “plug and play” expansion structure
•Gain setting adjustable according to the sensor output (capable of reading between ±20mV and ±1.6V)
•Connectivity up to 10 load cells (350R)
•Software update by using USB
•Calibration without installation on the basis of the load cell data
•Facility to carry the calibration information between different devices.
•Easy test opportunity with the service menus (Serial Output, Digital inputs/outputs, LCD, memory, ADC input)
•3 sectional weighing range (Wide Range , Multi Partition options)
•Automatic scale interval (e) and dot space adjustment
•gResolver, Smart numerical filter technology
•Storing current weighing device values and calibration info
•Monitoring the Load Cell info real time as mV/V from the service menu
•16 recipe and double speed batching up to 8 silos
•Up to 24 optional digital output and up to 16 digital input
•Optional 2 x 0/10V – 4/20mA analogue output
•USB reporting