ETAS ES1000.3 User manual

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ES1000.3 Housing
ES1050.1 Battery Pack
User’s Guide
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ES1000.3 Housing / ES1050.1 Battery Pack2
Copyright
The data in this document may not be altered or amended without special
notification from ETAS GmbH. ETAS GmbH undertakes no further obligation
in relation to this document. The software described in it can only be used if
the customer is in possession of a general license agreement or single license.
Using and copying is only allowed in concurrence with the specifications stip-
ulated in the contract.
Under no circumstances may any part of this document be copied, repro-
duced, transmitted, stored in a retrieval system or translated into another lan-
guage without the express written permission of ETAS GmbH.
© Copyright 2007 ETAS GmbH, Stuttgart
The names and designations used in this document are trademarks or brands
belonging to the respective owners.
Document QH101101 R1.0.2 EN TTN F 00K 103 100
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Contents 3
Contents
1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.1 ES1000.3 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.2 ES1050.1 Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2ES1000.3 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 ES1000.3 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.1 Control Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3.2 Display Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3.3 Power Supply Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3.4 Automatic Overcurrent Deactivation . . . . . . . . . . . . . . . . . . . . . 14
2.3.5 Remote Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.6 Service Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.5 Attaching the ES1000.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3ES1050.1 Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
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Contents4
3.1.1 Control Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1.2 Display Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1.3 Battery Pack Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1.4 Fuse Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.1 Preparing the ES1000.3 Housing . . . . . . . . . . . . . . . . . . . . . . . 19
3.2.2 Connecting the Battery Pack to the ES1000.3 Housing . . . . . . . 20
3.3 Dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3.1 Removing the Battery Pack from the ES1000.3 Housing . . . . . . 21
3.3.2 Closing the ES1000.3 Housing . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4 Charging the Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4.1 Initial Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4.2 Charging at the Battery Pack Interface of the ES1000.3 Housing23
3.4.3 Charging with an External Charger. . . . . . . . . . . . . . . . . . . . . . 24
3.5 Operation and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1 Inserting VMEbus boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2 Removing VMEbus boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.3 Operating Modes of the ES1000.3 Power Supply . . . . . . . . . . . . . . . . . . . 29
4.3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.2 Switching Operating Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.3 Automatic Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.4 Normal Operating Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.3.5 Using a Battery Pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.4 Remote Control of the ES1000.3 Power Supply . . . . . . . . . . . . . . . . . . . . 31
4.4.1 Remote Control using the ES1000.3 Power Supply Control Unit 31
4.4.2 Remote Control using ES1120.x / ES1130.x in Slot 1 of the
ES1000.3 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1 ES1000.3 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1.1 Fulfilled Standards and Norms . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1.2 General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.1.3 Electrical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.1.4 Pin Assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.2 ES1050.1 Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.2.1 General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.2.2 Electrical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.3 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.3.1 K100 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
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Contents 5
5.3.2 RS232 Cable (Null-Modem Cable) . . . . . . . . . . . . . . . . . . . . . . 40
6Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.1 ES1000.3 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.1.1 Delivery Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.2.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.2.2 Delivery Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.2.3 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7ETAS Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
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Contents6
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Introduction 7
1 Introduction
1.1 Overview
1.1.1 ES1000.3 Housing
The ES1000.3 Housing with a VME64x backplane and power supply is the
basis of ETAS’ modular ES1000.3 experimental system. Rapid-prototyping as
well as test and calibration applications can be run with the relevant ETAS
interface boards of the ES1000 system.
Fig. 1-1 ES1000.3 Housing
The most important features are:
• high-performance development and experimental platform for use in
the lab and in the field
• automotive suitability
– resistance to extreme environmental conditions (temperature,
EMC), no need for a warm-up of the system for a winter test (see
section 5.1.1 on page 33)
– high mechanical stability and robustness
– compact dimensions
– simple handling
• support of industrial standards
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Introduction8
– VME64x bus system with 9 slots (limitation: no provision of 3.3 V
supply voltage)
– possible to use ETAS interface boards to support all automotive
hardware interfaces important for calibration
– possible to use commercial and customized interface boards
• possible to control the ES1000.3 Power Supply remotely using remote
interfaces
• supports combined operation with the ES1050.1 Battery Pack
1.1.2 ES1050.1 Battery Pack
The number of possible uses increases if the ETAS ES1000.3 experimental sys-
tem is combined with an optional ETAS ES1050.1 Battery Pack:
• power is supplied to the experimental system making the system inde-
pendent of the vehicle power supply or an external power supply and
• use of the ES1050.1 Battery Pack as a buffer to avoid drastic voltage
changes particularly when running the ES1000.3 experimental system
on the vehicle power supply.
Fig. 1-2 ES1000.3 Housing with an ES1050.1 Battery Pack
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Introduction 9
The ETAS ES1050.1 Battery Pack is mounted directly on the ES1000.3 Housing
creating one mechanical unit.
1.2 Block Diagram
The block diagram in Fig. 1-3 on page 9 shows the functions of the ES1000.3
Housing when used with an ES1050.1 Battery Pack.
Fig. 1-3 Block Diagram of the ES1000.3 Housing with a Mounted
ES1050.1 Battery Pack
ES1000.3 System
control unit
CU 1000.3
power unit PU 1000.3
VME power
monitor signals
remote-function
V(out)
+5,1V
V(out)
+12,0V
V(out)
-12,0V
VME backplane
internal power
supply interface
24,0V
+ 5,0V
+ 12,0V
- 12,0V 6,0V ... 36,0V
V(stb)
+5,0V
24,0V 24,0V
controller
ES1050.1
Battery Pack
LED
1
LED
2
Sub-D interface
PWM fan control 1
fan 1
PWM fan control 2
fan 2
temperature
sensor
LED
V
out
LED
> °C
user interface
6 ... 36 V REMOTE AUTO / ON
temperature
sensor
Battery
ON
battery unit
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