ETAS ES1000.3 User manual

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ES1000.3 Housing
ES1050.1 Battery Pack
User’s Guide
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ES1000.3 Housing / ES1050.1 Battery Pack2
Copyright
The data in this document may not be altered or amended without special
notification from ETAS GmbH. ETAS GmbH undertakes no further obligation
in relation to this document. The software described in it can only be used if
the customer is in possession of a general license agreement or single license.
Using and copying is only allowed in concurrence with the specifications stip-
ulated in the contract.
Under no circumstances may any part of this document be copied, repro-
duced, transmitted, stored in a retrieval system or translated into another lan-
guage without the express written permission of ETAS GmbH.
© Copyright 2007 ETAS GmbH, Stuttgart
The names and designations used in this document are trademarks or brands
belonging to the respective owners.
Document QH101101 R1.0.2 EN TTN F 00K 103 100
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Contents 3
Contents
1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.1 ES1000.3 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.2 ES1050.1 Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2ES1000.3 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 ES1000.3 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.1 Control Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3.2 Display Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3.3 Power Supply Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3.4 Automatic Overcurrent Deactivation . . . . . . . . . . . . . . . . . . . . . 14
2.3.5 Remote Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.6 Service Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.5 Attaching the ES1000.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3ES1050.1 Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
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Contents4
3.1.1 Control Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1.2 Display Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1.3 Battery Pack Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1.4 Fuse Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.1 Preparing the ES1000.3 Housing . . . . . . . . . . . . . . . . . . . . . . . 19
3.2.2 Connecting the Battery Pack to the ES1000.3 Housing . . . . . . . 20
3.3 Dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3.1 Removing the Battery Pack from the ES1000.3 Housing . . . . . . 21
3.3.2 Closing the ES1000.3 Housing . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4 Charging the Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4.1 Initial Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4.2 Charging at the Battery Pack Interface of the ES1000.3 Housing23
3.4.3 Charging with an External Charger. . . . . . . . . . . . . . . . . . . . . . 24
3.5 Operation and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1 Inserting VMEbus boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2 Removing VMEbus boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.3 Operating Modes of the ES1000.3 Power Supply . . . . . . . . . . . . . . . . . . . 29
4.3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.2 Switching Operating Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.3 Automatic Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.4 Normal Operating Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.3.5 Using a Battery Pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.4 Remote Control of the ES1000.3 Power Supply . . . . . . . . . . . . . . . . . . . . 31
4.4.1 Remote Control using the ES1000.3 Power Supply Control Unit 31
4.4.2 Remote Control using ES1120.x / ES1130.x in Slot 1 of the
ES1000.3 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1 ES1000.3 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1.1 Fulfilled Standards and Norms . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1.2 General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.1.3 Electrical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.1.4 Pin Assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.2 ES1050.1 Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.2.1 General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.2.2 Electrical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.3 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.3.1 K100 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
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Contents 5
5.3.2 RS232 Cable (Null-Modem Cable) . . . . . . . . . . . . . . . . . . . . . . 40
6Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.1 ES1000.3 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.1.1 Delivery Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.2.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.2.2 Delivery Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.2.3 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7ETAS Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
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Contents6
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Introduction 7
1 Introduction
1.1 Overview
1.1.1 ES1000.3 Housing
The ES1000.3 Housing with a VME64x backplane and power supply is the
basis of ETAS’ modular ES1000.3 experimental system. Rapid-prototyping as
well as test and calibration applications can be run with the relevant ETAS
interface boards of the ES1000 system.
Fig. 1-1 ES1000.3 Housing
The most important features are:
• high-performance development and experimental platform for use in
the lab and in the field
• automotive suitability
– resistance to extreme environmental conditions (temperature,
EMC), no need for a warm-up of the system for a winter test (see
section 5.1.1 on page 33)
– high mechanical stability and robustness
– compact dimensions
– simple handling
• support of industrial standards
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Introduction8
– VME64x bus system with 9 slots (limitation: no provision of 3.3 V
supply voltage)
– possible to use ETAS interface boards to support all automotive
hardware interfaces important for calibration
– possible to use commercial and customized interface boards
• possible to control the ES1000.3 Power Supply remotely using remote
interfaces
• supports combined operation with the ES1050.1 Battery Pack
1.1.2 ES1050.1 Battery Pack
The number of possible uses increases if the ETAS ES1000.3 experimental sys-
tem is combined with an optional ETAS ES1050.1 Battery Pack:
• power is supplied to the experimental system making the system inde-
pendent of the vehicle power supply or an external power supply and
• use of the ES1050.1 Battery Pack as a buffer to avoid drastic voltage
changes particularly when running the ES1000.3 experimental system
on the vehicle power supply.
Fig. 1-2 ES1000.3 Housing with an ES1050.1 Battery Pack
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Introduction 9
The ETAS ES1050.1 Battery Pack is mounted directly on the ES1000.3 Housing
creating one mechanical unit.
1.2 Block Diagram
The block diagram in Fig. 1-3 on page 9 shows the functions of the ES1000.3
Housing when used with an ES1050.1 Battery Pack.
Fig. 1-3 Block Diagram of the ES1000.3 Housing with a Mounted
ES1050.1 Battery Pack
ES1000.3 System
control unit
CU 1000.3
power unit PU 1000.3
VME power
monitor signals
remote-function
V(out)
+5,1V
V(out)
+12,0V
V(out)
-12,0V
VME backplane
internal power
supply interface
24,0V
+ 5,0V
+ 12,0V
- 12,0V 6,0V ... 36,0V
V(stb)
+5,0V
24,0V 24,0V
controller
ES1050.1
Battery Pack
LED
1
LED
2
Sub-D interface
PWM fan control 1
fan 1
PWM fan control 2
fan 2
temperature
sensor
LED
V
out
LED
> °C
user interface
6 ... 36 V REMOTE AUTO / ON
temperature
sensor
Battery
ON
battery unit
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Introduction10
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ES1000.3 Housing 11
2 ES1000.3 Housing
2.1 Slots
The housing has 9 slots each 4 HP wide. The slots are designed to hold stan-
dard Eurocard-sized boards measuring 100 mm x 160 mm. The front panel
height of the boards is 3 U.
2.2 Backplane
The actively terminated backplane of the housing has 9 free VME slots which
comply with the VME64x specification. You can use boards which comply
either with the VMEbus standard or the extended VME64x standard.
A slot is reserved for the power supply on the right-hand side of the ES1000.3
Housing.
2.3 ES1000.3 Power Supply
The ES1000.3 Housing power supply is also suitable for all automotive require-
ments. It has the following features:
• wide input voltage range (6 V to 36 V)
• transient filter (complying with ISO 7637-1)
• active reverse-connect protection
• output voltage monitoring
• temperature monitoring
• sustained-short-circuit-proof
• power monitor complying with VMEbus specification (ACFAIL/SYSRE-
SET)
• possible to control the ES1000.3 Power Supply remotely using remote
interfaces
• charge function for the ES1050.1 Battery Pack
Note
The VME64x standard is only fulfilled to a certain extent as the 3.3 V supply
voltage is not provided.
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ES1000.3 Housing12
The following figure shows the front panel of the power supply control unit:
Fig. 2-1 Front Panel of the ES1000.3 Power Supply Control Unit
2.3.1 Control Elements
The ”AUTO / ON” switch on the front panel is used to switch between the
operating modes automatic and normal of the power supply.
The LED display in the operating mode switch (”AUTO / ON”) shows the oper-
ating status of the ES1000.3 Power Supply (see section 2.3.2 on page 12).
2.3.2 Display Elements
There are two LED displays on the front panel of the power supply control unit
(Vout) and (> °C) as well as an LED display in the operating mode switch.
AUTO / ON
6 ... 36V
V
out
> °C
REMOTE
ES1000.3
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ES1000.3 Housing 13
They indicate the following operating statuses of the ES1000.3 Power Supply:
2.3.3 Power Supply Interface
The ES1000.3 Power Supply can provide the power supply to the ES1000.3
system in different ways:
• power supplied by the vehicle power supply,
• power supplied by an external power supply or
• power supplied by an optional ES1050.1 Battery Pack.
Power Supplied by the Vehicle Power Supply / External Power Supply
The power supply interface on the ES1000.3 Power Supply Control Unit is con-
nected to a voltage source using the K100 cable. This supplies an input DC
voltage of 8 V - 36 V for continuous operation of the device.
For a short time (one minute at the most) it is possible to operate the device
with a supply voltage of 6V to 8V.
Display
Element
Sta-
tus
Meaning
> °C Off Interior housing temperature: Normal
On Interior housing temperature: Increased,
automatic deactivation of the output voltages if the tem-
perature continues to rise.
Vout On Output voltages of the system: Within the defined limits
Off Output voltages of the system: Overcurrent condition ful-
filled, all output voltages deactivated
AUTO /
ON
Off Automatic operation of the ES1000.3 Power Supply
On Normal operation of the ES1000.3 Power Supply
Note
To guarantee a wide input voltage range, the power supply interface on the
power supply control unit of the ES1000.3 is not fused. It must therefore be
fused externally.
Note
In continuous operation at high ambient temperatures (greater than 60 °C),
the input voltage should be at least 8 V.
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ES1000.3 Housing14
When used on the road, the system has to be supplied via the ”continuous
plus” of the vehicle power supply.
Power Supplied by the ES1050.1 Battery Pack
The ES1000.3 system can be operated with an external ES1050.1 Battery Pack.
The necessary mechanical and electrical interfaces are under the top cover of
the ES1000.3.
2.3.4 Automatic Overcurrent Deactivation
The ES1000.3 Housing power supply has an automatic overcurrent deactiva-
tion. As soon as an overcurrent condition is detected for one of the output
voltages, all outputs are disabled. The Vout LED on the front panel of the power
supply control unit goes out.
2.3.5 Remote Interface
If the ES1000.3 Power Supply is in automatic mode, the remote interface can
be used to activate/deactivate the power supply (see section 4.3.3
on page 29).
2.3.6 Service Interface
When a PC is connected to the service interface, the ES1000.3 firmware can
be updated if necessary. The service software necessary for the update can be
downloaded from the ETAS website.
The service interface is not accessible from the front but within the ES1000.3
Housing on the left on the power supply control unit directly on the circuit
board. To be able to use the service interface, you have to remove any boards
inserted next to the power supply control unit. The service interface is a serial
RS232 standard interface. You need a fully equipped null-modem cable (see
Fig. 5-8 on page 41) to connect the service interface and the PC. On the
ES1000.3 side, this cable has to have a SUB-D9 socket (female).
2.4 Fan
The housing has two thermally controlled fans. The amount of air supplied is
automatically adjusted according to the heat output of the boards and the
ambient temperature.
Note
The remote interface cannot be used to switch the ES1000.3 Power Supply
on/off during independent battery pack operation of the ES1000.3 Housing.
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ES1000.3 Housing 15
2.5 Attaching the ES1000.3
If necessary, the ES1000.3 Housing can be attached mechanically in the vehi-
cle, e.g. using a securing strap, and thus made stable. The structure of the
ES1000.3 Housing makes it possible for it to be attached either with or with-
out the ES1050.1 Battery Pack.
If you are operating the device using a battery pack and the securing strap is
attached to the ES1000.3 Housing as shown in Fig. 2-2 on page 15, it is possi-
ble to change the battery pack without removing the securing mechanism.
If you want to make it possible to change the battery pack on an attached
ES1000.3 Housing, preparations must be made for mounting the battery pack.
The steps described in section 3.2.1 on page 19 must have been completed
before the ES1000.3 Housing is attached with the securing strap. The battery
pack is then connected to the ES1000.3 Housing (see section 3.2.2
on page 20).
Fig. 2-2 Attaching the ES1000.3 Housing
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ES1000.3 Housing16
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ES1050.1 Battery Pack 17
3 ES1050.1 Battery Pack
Fig. 3-1 ES1050.1 Battery Pack
3.1 Features
3.1.1 Control Elements
On the front of the battery pack, there is a ”Battery ON” switch which,
together with the ”AUTO / ON” switch on the ES1000.3 Power Supply, is used
to activate battery operation of the ES1000.3 (see section 4.3.5 on page 30).
3.1.2 Display Elements
The charge status of the ES1050.1 Battery Pack is queried approximately every
2 minutes. Charge status display is only reliable once the battery pack has been
mounted on the ES1000.3, a supply voltage has been activated and this period
of time has elapsed. The current battery pack charge status is indicated by two
LEDs on the front of the battery pack.
Meaning Charge Display Element Display Element
Status ”Charge status” ”Battery full”
Charge < 80 % Flashing yellow (code 1) Off
>80% Yellow Off
Full Off Flashing green (code 3)
Discharge > 80 % Off Green
<80%
>30%
Yellow Green
< 30 % Flashing yellow (code 1) Green
Error Flashing yellow (code 2) Off
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ES1050.1 Battery Pack18
Fig. 3-2 Flashing Codes of the LEDs ”Charge status” and ”Battery full”
3.1.3 Battery Pack Interface
If the ES1050.1 Battery Pack is mounted on the ES1000.3 Housing, all neces-
sary electrical connections between the housing and the battery pack are
established via a socket on the top of the housing and a connector on the
bottom of the Battery Pack.
3.1.4 Fuse Protection
There are two fuseholders on the back of the battery pack equipped with a
fuse for battery operation and a backup fuse.
3.2 Assembly
You do not need any tools to mount the battery pack on the ES1000.3 Hous-
ing. The mechanical connection establishes all necessary electrical connections
between the ES1000.3 Housing and the ES1050.1 Battery Pack simulta-
neously.
1342 t (s)
Code
1
On
Off
Off
Off
On
On
Code
2
Code
3
Indicator
"Charge status"
Indicator
"Battery full"
LED
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ES1050.1 Battery Pack 19
3.2.1 Preparing the ES1000.3 Housing
Fig. 3-3 Preparing the ES1000.3 Housing
To prepare the ES1000.3 Housing
1. Switch off the power supply to the housing.
Make sure that all devices connected to the
housing by cable are switched off.
When carrying out the steps listed below, look
at Fig. 3-3 on page 19.
2. Unscrew the two mounting screws at the back
of the top cover.
3. Slide the top cover out to the back and
remove it from the housing.
4. Turn the top cover upside down so that the
external side is now facing downwards.
5. Slide the top cover in the front of the frame on
the underside of the housing.
6. Tighten the two mounting screws of the cover
into the housing.
12
34
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