ETAS ES5371.1 User manual

ES5371.1 Carrier Board for ES4435 Load Boards
User’s Guide

2
Copyright
The data in this document may not be altered or amended without special noti-
fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in rela-
tion to this document. The software described in it can only be used if the
customer is in possession of a general license agreement or single license. Using
and copying is only allowed in concurrence with the specifications stipulated in
the contract.
Under no circumstances may any part of this document be copied, reproduced,
transmitted, stored in a retrieval system or translated into another language
without the express written permission of ETAS GmbH.
© Copyright 2018 ETAS GmbH, Stuttgart
The names and designations used in this document are trademarks or brands
belonging to the respective owners.
V1.0.0 R02 EN - 09.2018

ES5371.1 Carrier Board for ES443x Load Boards - User’s Guide 3
Contents
ETAS Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Basic Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.1 Labeling of Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.2 General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.3 Transport and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2.4 Connecting/Removing Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2.5 Requirements made of the User and Obligations of the Operator . . 9
1.2.6 Correct Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Identifications on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4 CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.5 RoHS Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.5.1 European Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.5.2 China . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.6 Taking the Product Back and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.7 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.7.1 Using This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2 Features and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3 Assembling the ES443x Load Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3.1 Assembling the ES5371.1 in the ES5300.1-A Housing . . . . . . . . . . 18
2.3.2 Inserting the ES5371.1 into the Slot. . . . . . . . . . . . . . . . . . . . . . . . 19
3 Pin Assignment and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1 Backplane Connector (CO402) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2 D-Sub25 (CO100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3 Battery Voltages (CO101) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

ES5371.1 Carrier Board for ES443x Load Boards - User’s Guide4
Contents ETAS
3.4 Connectors for ES443x Load Boards (CO200) . . . . . . . . . . . . . . . . . . . . . . . 25
4 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1 Fulfilled Standards and Norms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5 ETAS Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

ES5371.1 Carrier Board for ES443x Load Boards - User’s Guide 5
ETAS Introduction
1 Introduction
This User’s Guide describes the ES5371.1 Carrier Board for ES443x Load Boards.
This chapter contains information on the following topics:
• "Features" on page 6
• "Basic Safety Instructions" on page 8
• "Identifications on the Product" on page 11
– "CE Marking" on page 11
– "RoHS Conformity" on page 11
• "Taking the Product Back and Recycling" on page 12
• "About This Manual" on page 13
CAUTION!
Some components of the ES5371.1 Carrier Board for ES443x Load
Boards may be damaged or even destroyed by static discharge. Leave
the board in its transport package until you want to install it.
The ES5371.1 Carrier Board for ES443x Load Boards should only be
taken from its package, configured and installed at a working place
that is protected against static discharge.

ES5371.1 Carrier Board for ES443x Load Boards - User’s Guide6
Introduction ETAS
1.1 Features
The ES5371.1 Carrier Board for ES443x Load Boards is used to accommodate
ETAS ES443x Load Boards.
Fig. 1-1 Front Panel and Rear of the ES5371.1
The ES5371.1 Carrier Board for ES443x Load Boards comes without a Load
Board. The adapter is shown as it is delivered in Fig. 1-2.
Fig. 1-2 ES5371.1 Carrier Board for ES443x Load Boards (View from the Side)

ES5371.1 Carrier Board for ES443x Load Boards - User’s Guide 7
ETAS Introduction
Fig. 1-3 shows the ES5371.1 Carrier Board for ES443x Load Boards holding an
ES4435.1 Current Source Load Board (ETAS order number F-00K-106-163).
For more details on the ES4435.1 Current Source Load Board, please refer to the
"ES4435.1 Current Source Load Board – User’s Guide".
Fig. 1-3 ES5371.1 Carrier Board for ES443x Load Boards (with ES4435.1)
The function units of the ES5371.1 Carrier Board for ES443x Load Boards are
shown in the following block diagram:
Fig. 1-4 Block Diagram of the ES5371.1 Holding an ES4435.1.
CAUTION!
The ES5371.1 Carrier Board for ES443x Load Boards is only designed
to be used with ETAS ES443x Load Boards. Installing boards not sup-
ported can lead to the ES5371.1, ES5300.1-A/B Housing and/or the
non-supported board being damaged!

ES5371.1 Carrier Board for ES443x Load Boards - User’s Guide8
Introduction ETAS
The signal I/O lines of the ES443x boards are routed over the 25-pin D-Sub con-
nector. The WAGO PicoMAX 5.0 female connector can be used to apply the
+UBatt or –UBatt voltages. The status of the signals BN[0…5], SPI and JTAG is
routed between the ES5371.1 and the ES443x board via the interface and then
to the ES5300.1-A backplane connector.
To protect the UBatt voltage, there are two fuses on the ES5371.1. The ES4435.1
Current Source Load Board is protected against the polarity of the UBatt voltage
being mistaken.
1.2 Basic Safety Instructions
Please adhere to the safety instructions in this manuals to avoid injury to yourself
and others as well as damage to the device.
1.2.1 Labeling of Safety Instructions
The safety instructions contained in this manual are shown with the standard
danger symbol shown below:
The following safety instructions are used. They provide extremely important
information. Please read this information carefully.
1.2.2 General Safety Information
Please read the following safety instructions to avoid injury to yourself and others
as well as damage to the device.
ETAS GmbH cannot be made liable for damage which is caused by incorrect use
and handling and not adhering to the safety instructions.
CAUTION!
The ES5371.1 Carrier Board for ES443x Load Boards is not protected
against the polarity of the UBatt voltages being mistaken!
CAUTION!
indicates a low-risk danger which could result in minor or less serious
injury or damage if not avoided.
WARNING!
indicates a possible medium-risk danger which could lead to serious
or even fatal injuries if not avoided.
DANGER!
indicates a high-risk, immediate danger which could lead to serious
or even fatal injuries if not avoided.
Note
Please read this User’s Guide carefully before using the product.

ES5371.1 Carrier Board for ES443x Load Boards - User’s Guide 9
ETAS Introduction
1.2.3 Transport and Installation
Please take the following precautionary measures to avoid hardware being dam-
aged by static discharge:
1.2.4 Connecting/Removing Devices
Please take the following precautionary measures to avoid any injuries and dam-
age to hardware:
• Do not apply any voltages to the ports of the ES5371.1 Carrier Board for
ES443x Load Boards which do not correspond to the specifications of the
relevant port.
• Do not connect or disconnect any devices while the ES5300.1-A Housing
or external devices are powered on.
First, power off the ES5300.1-A Housing by shutting down the real-time
PC and using the on/off switch on the back of the device, and detach all
power plugs.
• When inserting any connectors, please make sure they are absolutely
straight and that none of the pins are bent.
1.2.5 Requirements made of the User and Obligations of the Operator
Make sure you only assemble, operate and maintain the product if you have the
relevant qualification for and experience with this product. Incorrect usage or
operation by users without an appropriate qualification can lead to serious or
even fatal injuries as well as damage to property.
General Occupational Health and Safety
The existing regulations on occupational health and safety as well as accident
prevention must be adhered to.
1.2.6 Correct Use
The ES5371.1 Carrier Board for ES443x Load Boards is a plug-in board for the
ES5300 System Housing for accommodating ES443x Load Boards.
The ES5371.1 consists of:
• One slot for holding ES443x boards,
• One SPI and one JTAG interface to the ES5300 System Housing for config-
uring the ES443x board,
• One output interface to the ECU,
• One digital interface for signals to the battery node control,
• One supply voltage of the ES443x board
and
CAUTION!
Some components of the ES5371.1 Carrier Board for ES443x Load
Boards may be damaged or even destroyed by static discharge. Leave
the board in its transport package until you want to install it.
The ES5371.1 Carrier Board for ES443x Load Boards should only be
taken from its package, configured and installed at a working place
that is protected against static discharge.

ES5371.1 Carrier Board for ES443x Load Boards - User’s Guide10
Introduction ETAS
• One interface for the battery voltage.
– The simulation of the vehicle battery itself is not a component part of
the ES5300 System Housing and cannot be integrated here.
The ES5371.1 may only be installed and operated in an ES5300 System Housing.
The ES5371.1 in an ES5300 System Housing is intended to be used as follows
• In industrial lab facilities or at industrial workplaces,
• As a hardware interface for ECUs in a Hardware-in-the-Loop test system,
• In conjunction with ETAS software which supports the ES5300 System
Housing,
• As an interface together with software programs that serve the standard-
ized, documented and open APIs of ETAS software products.
The ES5371.1 is not intended to be used
• In a vehicle on the road,
• As part of a life support system,
• As part of a medical application,
• In applications in which misuse can lead to injury or damage,
• In environments with conditions outside the specified ranges (see "Envi-
ronmental Conditions" on page 27),
• With signal conditioning working outside the specified ranges (see "Volt-
ages, Currents and Power Consumption" on page 27).
Demands made of Operation
The following requirements are made to ensure safe operation:
• Only use the product in accordance with the specifications in the relevant
User’s Guide. Product safety is not guaranteed if the device is used other
than intended.
• Observe all applicable regulations on site concerning electrical safety as
well as the rules and regulations on occupational health and safety!
• Never use the product in a wet or damp environment.
• Never use the product in areas subject to explosions.
• Make sure you keep the surface of the product clean and dry.
Demands made re the Technical State of the Product
This state-of-the-art product adheres to all recognized safety-related regulations.
The product must only be used if it is in full working order, with the relevant
personal only using the device as it was intended, taking all security issues and

ES5371.1 Carrier Board for ES443x Load Boards - User’s Guide 11
ETAS Introduction
risks into account as well as taking into consideration the relevant documenta-
tion at all times. If the product is not used correctly, the protection of the product
may be impaired.
1.3 Identifications on the Product
The following symbols are used for identifying the product:
Observe the information in chapter "Technical Data" on page 27.
1.4 CE Marking
ETAS confirms that the product meets the product-specific applicable European
Directives with the CE marking affixed to the product or its packaging. The CE
Declaration of Conformity for the product is available upon request.
1.5 RoHS Conformity
1.5.1 European Union
The EU Directive 2002/95/EU limits the use of certain dangerous materials for
electrical and electronic devices (RoHS conformity).
ETAS confirms that the product corresponds to this directive which is applicable
in the European Union.
1.5.2 China
ETAS confirms that the product meets the product-specific applicable guidelines
of the China RoHS (Management Methods for Controlling Pollution Caused by
Electronic Information Products Regulation) applicable in China with the China
RoHS marking affixed to the product or its packaging.
The concluding chapter "ETAS Contacts" gives you information about the inter-
national ETAS sales and service branch offices.
Symbol Description
Before using the product, carefully read the user’s guide!
Identification for CE (see "CE Marking" on page 11)
Identification for China RoHS (see "RoHS Conformity"
on page 11)
Identification for WEEE directive
(see "Taking the Product Back and Recycling" on page 12)

ES5371.1 Carrier Board for ES443x Load Boards - User’s Guide12
Introduction ETAS
1.6 Taking the Product Back and Recycling
The European Union has passed a directive called Waste Electrical and Electronic
Equipment, or WEEE for short, to ensure that systems are set up throughout the
EU for the collection, treatment and recycling of electronic waste.
This ensures that the devices are recycled in a resource-saving way representing
no danger to health or the environment.
Fig. 1-5 WEEE Symbol
The WEEE symbol on the product or its packaging shows that the product must
not be disposed of as residual garbage.
The user is obliged to collect the old devices separately and return them to the
WEEE take-back system for recycling.
The WEEE Directive concerns all ETAS devices but not external cables or batteries.
For more information on the ETAS GmbH Recycling Program, contact the ETAS
sales and service locations (see "ETAS Contact Addresses" on page 29).

ES5371.1 Carrier Board for ES443x Load Boards - User’s Guide 13
ETAS Introduction
1.7 About This Manual
This manual consists of the following chapters:
• "Introduction" on page 5
This chapter
• "Features and Functions" on page 15
This chapter describes the features and functions of the components of
the ES5371.1 Carrier Board for ES443x Load Boards.
• "Pin Assignment and Connections" on page 21
This section describes the various connectors of the ES5371.1 Carrier
Board for ES443x Load Boards.
• "Technical Data" on page 27
This chapter contains the technical data on the ES5371.1 Carrier Board for
ES443x Load Boards.
1.7.1 Using This Manual
Representation of Information
All activities to be carried out by the user are shown in what we call a "Use-
Case" format, i.e. the target to be achieved is defined briefly in the title and the
individual steps necessary to achieve this target are then listed. The information
is displayed as follows:
Target definition
Any introductory information...
•Step1
Possibly an explanation of step 1...
•Step2
Possibly an explanation of step 2...
Any concluding remarks...
Concrete example:
To create a new file
If you want to create a new file, no other file may be open.
• Select File → New.
The "Create file" dialog box appears.
• Enter a name for the file in the "File name" field.
The file name must not exceed 8 characters.
• Click OK.
The new file is created and saved under the name specified. You can now work
with the file.

ES5371.1 Carrier Board for ES443x Load Boards - User’s Guide14
Introduction ETAS
Typographic Conventions
The following typographic conventions are used:
Important notes for the user are shown as follows:
Select File →Open. Menu commands are shown in boldface/
blue.
Click OK. Buttons are shown in boldface/blue.
Press <ENTER>. Keyboard commands are shown in angled
brackets in block capitals.
The "Open File" dialog box
appears.
Names of program windows, dialog boxes,
fields etc. are shown in quotation marks.
Select the file setup.exe. Text in drop-down lists, program code, as
well as path and file names are shown in
the Courier font.
A conversion between the file types
logical and arithmetic is not possi-
ble.
Content markings and newly introduced
terms are shown in italics
Note
Important note for the user.

ES5371.1 Carrier Board for ES443x Load Boards - User’s Guide 15
ETAS Features and Functions
2 Features and Functions
This chapter describes the features and functions of the components of the
ES5371.1 Carrier Board for ES443x Load Boards.
• "Power Supply" on page 15
• "Fuses" on page 16
• "Assembling the ES443x Load Boards" on page 17
– "Assembling the ES5371.1 in the ES5300.1-A Housing" on page 18
– "Inserting the ES5371.1 into the Slot" on page 19
2.1 Power Supply
Power is supplied to the ES5371.1 Carrier Board for ES443x Load Boards and
accommodated load boards via the backplane of the ES5300.1-A. The CO402
connector (see Fig. 2-1) is responsible for the electrical connection.
Fig. 2-1 Connections to the Power Supply
The battery voltages of the load circuits for the ES443x Load Boards are supplied
via CO101 and have to be connected separately.

ES5371.1 Carrier Board for ES443x Load Boards - User’s Guide16
Features and Functions ETAS
2.2 Fuses
There are five fuses on the ES5371.1 Carrier Board for ES443x Load Boards to
protect the backplane voltages. The battery voltage is protected using two sepa-
rate fuses.
Fig. 2-2 Fuse Positions
Tab. 2-1 Fuses
Fuse Type Specification Protection of
(voltage)
FU100 NANO2® Slo-Blo®Fuse
452/454 Series
T 5 A Positive
battery voltage
FU101 NANO2® Slo-Blo®Fuse
e 452/454 Series
T 5 A Negative
battery voltage
FU400 NANO2® Slo-Blo®Fuse
452/454 Series
T 3 A VCC12 (+12V)
FU401 NANO2® Slo-Blo®Fuse
452/454 Series
T 3 A VCC3_3 (+3.3V)
FU402 NANO2® Slo-Blo®Fuse
452/454 Series
T 3 A VCC5 (+5V)
FU403 NANO2® Slo-Blo®Fuse
452/454 Series
T 1.5 A +24V (prepared)
FU404 NANO2® Slo-Blo®Fuse
452/454 Series
T 0.5 A VSS12 (-12V)
CAUTION!
Not observing the fuse specifications can lead to overcurrents, short-
circuits and fire. Only use fuses which correspond to the specifica-
tions listed in Tab. 2-1! Never bridge faulty fuses!

ES5371.1 Carrier Board for ES443x Load Boards - User’s Guide 17
ETAS Features and Functions
2.3 Assembling the ES443x Load Boards
The ES4435.1 Current Source Load Board is used below as an example of how
to assemble a load board.
Before the ES4435.1 can be assembled on the ES5371.1, the front panel of the
ES4435.1 has to be removed.
• Remove the front panel of the ES4435.1 by loosen-
ing the assembly bracket from the board (see
Fig. 2-3 – loosening the screws shown in a green
box).
• Remove the front panel (in the direction of the red
arrow).
• The ES5371.1 comes with two assembly brackets
with screws. Assemble the new assembly brackets
on the ES4435.1 as shown in Fig. 2-3.
Fig. 2-3 Removing the Front Panel of the ES4435.1
CAUTION!
Fuses can only be exchanged when the ES5371.1 has been removed!
CAUTION!
Ensure you have ESD-compliant conditions to avoid damage to the
electronic components of the ES4435.1.
CAUTION!
Ensure that the mechanical stress on all components is as low as pos-
sible. Screws should only be tightened as if they were "hand-
screwed".

ES5371.1 Carrier Board for ES443x Load Boards - User’s Guide18
Features and Functions ETAS
• Remove the front panel of the ES5371.1 by untight-
ening the rounded head screws.
• Carefully slide the ES4435.1 into the ES5371.1 (see
Fig. 2-4; in the direction of the red arrow).
Fig. 2-4 Assembling the ES4435.1 in the ES5371.1
• Fix the front panel to the ES4435.1 and ES5371.1
with four Phillips screws M2.5 x 6.
2.3.1 Assembling the ES5371.1 in the ES5300.1-A Housing
• Before you start, ensure you have ESD-compliant
conditions at your workplace.
CAUTION!
Ensure the boards are aligned correctly so that no connector pins can
be bent. The ES4435.1 and ES5371.1 assembly brackets should be
aligned before you assemble any front panels.
CAUTION!
Some components of the ES5371.1 Carrier Board for ES443x Load
Boards may be damaged or even destroyed by static discharge. Leave
the board in its transport package until you want to install it.
The ES5371.1 Carrier Board for ES443x Load Boards should only be
taken from its package, configured and installed at a working place
that is protected against static discharge.
CAUTION!
Do not install any boards while the ES5100.1 Desktop Housing is
powered on.

ES5371.1 Carrier Board for ES443x Load Boards - User’s Guide 19
ETAS Features and Functions
2.3.2 Inserting the ES5371.1 into the Slot
• Shut down the Real-Time PC and disconnect the
power supply to the ES5300.1-A Housing by
switching it off on the back of the device.
• Wait a few minutes until the components (capaci-
tors etc.) have discharged.
• Position the ES5371.1 (gripping plate on the front
panel must be pointing down!) into the top and
bottom rail of the slot and insert it slightly.
• Carefully slide in the carrier board until the back-
plane connector of the ES5371.1 is completely
plugged in to the backplane socket.
• Secure the carrier board by tightly screwing on the
slot bracket.
CAUTION!
Before assembling the ES5371.1 in the ES5300.1-A Housing, please
ensure that the Load Board is correctly assembled in the ES5371.1!
CAUTION!
When sliding in the board, please make sure there are no cables in
the way – if necessary, pull the cords into the front door area.
CAUTION!
The circulation of air within the ES5300.1-A Housing can only be
ensured if all free slots are covered with front panels. If not, overtem-
perature can be the result, activating the overtemperature protection
of the ES5300.1-A.
Ensure you cover all free slots with front panels!

ES5371.1 Carrier Board for ES443x Load Boards - User’s Guide20
Features and Functions ETAS