ETC Source Four Zoom User manual

Part Number: 7060M2550-06.01 Rev: B
Released: 2019-08
Source Four Zoom
Assembly Guide
Production Dates: September 2004–Present

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ETC intends this document, whether printed or electronic, to be provided in its entirety.

Table of Contents i
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Document Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Help from ETC Technical Services . . . . . . . . . . . . . . . . . . . . . . .2
15°–30° Basic Fixture . . . . . . . . . . . . . . . . . . . . . . 3
25°–50° Basic Fixture . . . . . . . . . . . . . . . . . . . . . . 4
Assembling Basic Fixture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Lamp Socket Assembly . . . . . . . . . . . . . . . . . . . . 5
Assemble lamp socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Reflector Housing Assembly . . . . . . . . . . . . . . . .9
Removing reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Installing reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Cleaning reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Front Barrel Assembly . . . . . . . . . . . . . . . . . . . .11
Assemble front barrel assembly . . . . . . . . . . . . . . . . . . . . . . .12
15°–30° Lens Tube . . . . . . . . . . . . . . . . . . . . . . .14
15°–30° Lens tube assembly . . . . . . . . . . . . . . . . . . . . . . . . . .15
15°–30° Gel frame endcap assembly . . . . . . . . . . . . . . . . . . .15
15°–30° Front lens assembly . . . . . . . . . . . . . . . . . . . . . . . . . .15
15°–30° Rear lens assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .15
25°–50° Lens Tube . . . . . . . . . . . . . . . . . . . . . . .16
25°–50° lens tube assembly. . . . . . . . . . . . . . . . . . . . . . . . . . .17
25°–50° Gel frame endcap assembly . . . . . . . . . . . . . . . . . . .17
25°–50° Front lens assembly . . . . . . . . . . . . . . . . . . . . . . . . . .17
25°–50° Rear lens assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Assemble lens tube (15°–30° and 25°–50°) . . . . . . . . . . . . . .18
Cleaning glass lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

ii Source Four Zoom Assembly Guide

Introduction 1
Introduction
Welcome to the Source Four Zoom Assembly Guide .
Please note that the part numbers listed in this guide may differ from the parts required for
your particular Source Four fixture. Part numbers for fixtures change occasionally as parts are
replaced or upgraded.
To ensure that you are ordering the proper part for your specific fixture, please contact your
ETC dealer, or ETC Customer Service for assistance.
Document Conventions
This document uses the following conventions to draw your attention to important
information.
All ETC documents are available for free download from our website: etcconnect.com.
Please email comments about this manual to: [email protected].
Note:
Notes are helpful hints and information that is supplemental to the main text.
CAUTION:
A Caution statement indicates situations where there may be undefined or
unwanted consequences of an action, potential for data loss or an equipment
problem.
WARNING: A Warning statement indicates situations where damage may occur, people
may be harmed, or there are serious or dangerous consequences of an action.
WARNING: RISK OF ELECTRIC SHOCK! This warning statement indicates situations where
there is a risk of electric shock.

2Source Four Zoom Assembly Guide
Help from ETC Technical Services
If you are having difficulties, and your problem is not addressed by this document, try the ETC
support website at support.etcconnect.com or the main ETC website at etcconnect.com. If
none of these resources are sufficient, contact ETC Technical Services directly at one of the
offices identified below. Emergency service is available from all ETC offices outside of normal
business hours.
When calling for help, take these steps first:
• Prepare a detailed description of the problem
• Go near the equipment for troubleshooting
• Find your notification number if you have called in previously
Americas United Kingdom
ETC, Inc. ETC Ltd - UK
Technical Services Department Technical Services Department
3031 Pleasant View Road 26-28 Victoria Industrial Estate
Middleton, WI 53562 Victoria Road,
800-775-4382 (USA, toll-free) London W3 6UU England
[phone] [phone]
[email protected] te[email protected]
Asia Germany
ETC Asia ETC GmbH
Technical Services Department Technical Services Department
Room 1801, 18/F Ohmstrasse 3
Tower 1, Phase 1 Enterprise Square 83607 Holzkirchen, Germany
9 Sheung Yuet Road [phone]
Kowloon Bay, Kowloon, Hong Kong [email protected]
[phone]
[email protected]
France
ETC France
62-64 rue Danielle
Casanova
Saint-Denis Cedex
F93200
[phone]
[email protected]

15°–30° Basic Fixture 3
15°–30° Basic Fixture
Reference
Number
Part
Number Description Quantity Required
1 7060A2030 15°–30° lens tube 1
2 7060A2020 Reflector housing assembly, double clutch 1
3 7060A2008 Lamp socket assembly 1
4 7060A4008-01 Knob set with male insert 1
5 7060A4037 Handle, insulated rear 1
6 HW5197 Screw, 1/4-20 x 5/8, black zinc 1
7 HW2181 Screw, 6-32 x 3/4, black Taptite 4
8See
page 11 Front barrel assembly
Optional
9 7060A2028 Balance Yoke 1
1
2
3
4
5
6
7
9
Figure 1
8

4Source Four Zoom Assembly Guide
25°–50° Basic Fixture
Assembling Basic Fixture
1: Follow instructions under Assemble lamp socket on page 6 .
2: Follow instructions under
Installing reflector on page 10 .
3: Follow instructions under
Assemble front barrel assembly on page 12
4: Follow instructions under Assemble lens tube (15°–30° and 25°–50°) on page 18 .
5: Insert lens tube assembly (1) fully into the reflector housing assembly (2). Turn lens tube assembly
1/4 turn and align the two mounting holes. Secure with screw (6) on top, and knob (4) on
bottom. Tighten both securely. See
Figure 1 or Figure 2 .
6: Install the lamp socket assembly (3) to the reflector housing (2) and secure with brass knurled
screw on rear of lamp socket assembly.
7: Release the gel retaining clip by pushing it sideways while gently pulling backwards.
8: Insert the color frame.
9: Lock the clip by pushing sideways while gently pushing it forward.
Reference
Number
Part
Number Description Quantity Required
1 7060A2032 25°–50° lens tube 1
2 7060A2020 Reflector housing assembly, double clutch 1
3 7060A2008 Lamp socket assembly 1
4 7060A4008-01 Knob set with male insert 1
5 7060A4037 Handle, insulated rear 1
6 HW5197 Screw, 1/4-20 x 5/8, black zinc 1
7 HW2181 Screw, 6-32 x 3/4, black Taptite 4
Figure 2
1
2
3
4
5
6
7

Lamp Socket Assembly 5
Lamp Socket Assembly
Reference
Number
Part
Number Description Quantity Required
1 7060A3055 Housing, socket, casting, painted 1
2 7060A3007 Socket, light baffle casting, raw 1
3 7060A4007 Knob, X-Y, lamp set 1
4 7060A4008-02 Knob, Z, lamp set w/female insert 1
5 7060A4011 Bushing, cup 1
6 7060A3011 Hub, index, casting 1
7 7060A3012 Spring, lamp retainer 1
8 HW748 Spring, compression 1
9 7060B7019 Complete UL socket assembly 1
10 HW534 Nut, hex, 1/4-20, black zinc 1
11 7060A3025 Screw, 1/4-20 knurled head 1
12 HW746 Retaining ring, flat, Southco 1
13 HW5123 Nut, hex, 9/16-18, black zinc 1
14 HW747 Washer, wave 1
15 7060A3056 Clamp, strain relief, painted 1
16 HW3103 Screw, 8-32 x 5/8 PhFHMS, black zinc 2
17 HW5122 Bolt, 1/4-20 x 1.75, full thread, black zinc 1
18 HW8209 Clip Tinnerman 1
19 7060B7003 48" W420 wire, 16 gauge, 200° C/300V, green UL
1180/CSA AWM with lug J490T installed 1
20 W6195 36" sleeve, fiberglass 1
21 HW749 Spring, ground 1
22 7060B7007 4" W420 wire, 16 gauge, 200° C/300V, green, UL
1180/CSA AWM with two J490T lugs installed 1
23 7060A4037 Handle, insulated rear, black 1
24 HW2181 Screw, 6-32 x 3/4, Taptite 4
25 7060A3085 Source Four Lamp Retainer Wire 1
6
5
1
13
14
20
21 9
10
22
2
25 17
18
23
24
11
4
3
8
12
15
16
19
7
22
Figure 3

6Source Four Zoom Assembly Guide
Assemble lamp socket
Tools Required:
• Open-end adjustable wrench or a 7/16” socket
• Needle-nose pliers
• #2 Phillips screwdriver
10: Set the crossbar of the retainer clip (25) under the two hooks on the clip bracket as shown in
Figure 4 .
11: Place the Tinnerman clip (18) over the retainer clip crossbar between the two hooks and press it
down firmly until it snaps into place.
12: Insert the bolt (17) through the light baffle socket casting (2). See
Figure 5 .
13: Install the green ground wire assemblies (19 and 22) on the bolt (17) with the prongs on the
crimped connectors toward the casting. Run both wires through the indent in the lip around the
bolt hole. Secure with nut (10) and tighten securely (60 inch pounds).
14: Place the socket assembly (9) into the light baffle socket casting (2). Be sure it is well seated.
15: Install the lamp retainer spring (7). The lamp retainer spring secures the socket. Insert the spring
one end at a time, making sure the rectangular slot in each side of the spring seats on the
corresponding tab in the casting.
Note:
If the spring does not seat correctly, coax it into place with a screwdriver or needle-
nose pliers.
18
25
Figure 4
18
17
2
22
19
25
97
10
Figure 5