Ethernet MCOR User manual

User's Manual
Ethernet MCOR (EMCOR) Controller Module

Ethernet MCOR Controller Module User Instructions
This document contains instructions on the use of the EMCOR (Ethernet MCOR Controller Module).
Table of Contents Page
1. Setup Guide...................................................................................................................
2. Table of EMCOR jumper connections...........................................................................
. Figure of jumper connections.......................................................................................
4. EMCOR Controller General Description......................................................................4
5. Table of EMCOR module J1 and J2 signal connections................................................5
6. Table of Crate J and J4 connections to EMCOR J1 connections.................................6
7. Description of EXT INTLK Connection........................................................................7
8. Description of Crate OK Connection.............................................................................7
9. EMCOR Crate USB Diagnostic Application.................................................................7
10. EMCOR Front Panel Description.................................................................................17
11. Remote PCI Register Information................................................................................18
12. Base Address Register Table.........................................................................................19
1 . MCOR Faults Registers Table......................................................................................2
14. EMCOR Module CPU Boot-Up Process Instructions..................................................27
15. Entering and Saving the CPU MAC Address...............................................................28
16. Logging on to the RIOS Server.....................................................................................29

Setup Guide
The EMCOR module is properly configured for use before shipment. The following jumper
configuration guide is for reference only and shows how the module should be configured for normal
use. All testing is performed with the jumpers in the following configuration. Table 1 shows the signal
names and jumper configurations. Figure 1 shows the actual location of the jumpers on the module.
The table below does not reference the jumper on P9, which is installed to ensure a predictable CPU
boot-up process.
The EMCOR module comes equipped with a CPU module attached (non SLAC customers only). The
CPU must go through a boot up process each time power is applied to the crate before the EMCOR
module can be used to control MCOR modules, unless the USB Diagnostic Application is being used.
Instructions for the CPU boot up process, which loads the OS into the CPU module, can be found later
in this document.
Note that due to the amount of heat generated by the CPU module, it is necessary to always make
certain that a blower assembly is installed to the crate and that air flow is constantly available across
the EMCOR and CPU module as a means to remove heat being generated.
Table 1- Table of jumper connections on the EMCOR module
Header/ umper Connection
Pins
Signal 1 Signal 2 Signal 3 Use
P1 1 to 2 +15V_VIN_Crate +15V_V_IN +15V Power
P2 2 to + . V +5V_IN + . V Power
P 1 to 2 +5V_IN_CRATE +5_VIN +5V Power
P4 1 to 2 -15V_IN_CRATE -15V_IN -15V Power
P10 2 to VCCIO + . VCCIO USB Output
VCC
P11 2 to + . VCCIO +5V_IN + . VCCIO
Power
W In +5V_REF1 +5V_REF1 DAC Ref.
W7 In DGND AGND DGND to
AGND
W8 In +5V_REF2 +5V_REF2 DAC Ref.
3

EMCOR Controller Module Description
The EMCOR module was designed to replace the Interface Controller module that resides in slot 00 of
the crate power supply. The EMCOR module will only fit in slot 00 since that is the only location in
the crate with the 2 connectors (P1 and P2) necessary to mate with the EMCOR module. The EMCOR
module will receive the required power needed from the crate power supply via crate connection P1
and EMCOR module connection J2. The EMCOR module will control up to 16 MCOR modules using
a GUI based software such as EPICS and the EMCOR front panel EPICS CA port.
Figure 1--Jumper locations
W7 P2
P10
P3
P4
P1
P11
W3
W8

Note that all of the signal connections for the EMCOR module J1 are identical to the Interface
Controller module J2 connector, but many of the EMCOR J2 connections are not the same as the
Interface Control module J1 connections. The signal names for the EMCOR connections (J1 and J2) are
shown in table 2 below.
Caution: Crate connections J and J4 on the back of the crate were designed for use with the C4
Interface Controller, and NOT the EMCOR Controller. Do not make connections to either J or J4 if
you are going to be using the EMCOR controller, as damage to the controller or external connections
could occur. Table has been created as a means to map the EMCOR J2 connections to the crate J and
J4 connections.
Table 2 EMCOR J1 and J2 ignal Connections
2 Signal 2 Signal 2 Signal 1 Signal 1 Signal 1 Signal
A1 +15V_IN_AUX B1 DGND C1 INTLK1+ A1 GND_0 B1 GND_4 C1 GND_8
A2 +15V_IN_AUX B2 DGND C2 INTLK1- A2 +REF_0 B2 +REF_4 C2 +REF_8
A +5V_IN_AUX B -15V_IN_AUX C INTLK2+ A3 AGND B3 AGND C3 AGND
A4 +5V_IN_AUX B4 MAG_FAULT0 C4 INTLK2- A4 MON_0 B4 MON_4 C4 MON_8
A5 DGND B5 MAG_FAULT1 C5 INTLK + A5 MCOR_FAULT0 B5 MCOR_FAULT4 C5 MCOR_FAULT8
A6 DGND B6 MAG_FAULT2 C6 INTLK - A6 FDBK_0 B6 FDBK_4 C6 FDBK_8
A7 -15V_IN_AUX B7 MAG_FAULT C7 INTLK4+ A7 GND_1 B7 GND_5 C7 GND_9
A8 -15V_IN_AUX B8 MAG_FAULT4 C8 INTLK4- A8 +REF_1 B8 +REF_5 C8 +REF_9
A9 +15V_IN_AUX B9 +5V_D C9 MAG_FAULT5 A9 AGND B9 AGND C9 AGND
A10 +5V_IN_AUX B10 AD7_CS C10 MAG_FAULT6 A10 MON_1 B10 MON_5 C10 MON_9
A11 +5V_IN_AUX B11 AD7_DOUTA C11 MAG_FAULT7 A11 MCOR_FAULT1 B11 MCOR_FAULT5 C11 MCOR_FAULT9
A12 +5V_IN_AUX B12 AD7_DOUTB C12 DGND A12 FDBK_1 B12 FDBK_5 C12 FDBK_9
A1 AD6_RESET B1 AD7_BUSY C1 RS2 2_DATA_OUT A13 GND_2 B13 GND_6 C13 GND_10
A14 AD6_FDATA B14 AD7_SCLK C14 RS2 2_DATA_IN A14 +REF_2 B14 +REF_6 C14 +REF_10
A15 AD6_CONVST B15 AD7_REFSEL C15 N/C A15 AGND B15 AGND C15 AGND
A16 AD6_SCLK B16 4KHZ_TRIG_POS C16 N/C A16 MON_2 B16 MON_6 C16 MON_10
A17 AD6_CS B17 AGND C17 DA5_SD0 A17 MCOR_FAULT2 B17 MCOR_FAULT6 C17 MCOR_FAULT10
A18 AD6_DOUTA B18 AGND C18 DA5_RESET A18 FDBK_2 B18 FDBK_6 C18 FDBK_10
A19 AD6_DOUTB B19 DGND C19 DA5_LDAC A19 GND_ B19 GND_7 C19 GND_11
A20 AD6_BUSY B20 DGND C20 DA5_CLR A20 +REF_ B20 +REF_7 C20 +REF_11
A21 AD6_REFSEL B21 +5V_A C21 DA5_SDIN A21 AGND B21 AGND C21 AGND
A22 AD7 RESET B22 +5V_A C22 DA5_SCLK A22 MON_ B22 MON_7 C22 MON_11
A23 AD7 FDATA B23 +5V_D C23 DA5_SYNC A23 MCOR_FAULT B23 MCOR_FAULT7 C23 MCOR_FAULT11
A24 AD7 CONVST B24 +5V_D C24 N/C A24 FDBK_ B24 FDBK_7 C24 FDBK_11
A25 HVDC(F) B25 GND RES+ C25 GND_RES- A25 GND_12 B25 MON_12 C25 AGND

A26 +5V_D (thru R84) B26 BULK ENA IN C26 N/C A26 +REF_12 B26 FDBK_12 C26 MCOR_FAULT12
A27 Water Sum Fault B27 BULK ENA OUT C27 N/C A27 FDBK_15 B27 +REF_1 C27 GND_1
A28 +5V_IN_CRATE B28 +5V_IN_CRATE C28 +5V_IN_CRATE A28 MCOR_FAULT15 B28 MON_1 C28 AGND
A29 DGND B29 DGND C29 DGND A29 MON_15 B29 FDBK_1 C29 MCOR_FAULT1
A30 +15V_IN_CRATE B30 +15V_IN_CRATE C30 +15V_IN_CRATE A30 AGND B30 +REF_14 C30 GND_14
A31 -15V_IN_CRATE B31 -15V_IN_CRATE C31 -15V_IN_CRATE A31 +REF_15 B31 MON_14 C31 AGND
A32 SYNC BUS B32 INH_BUS C32 RESET_BUS A32 GND_15 B32 FDBK_14 C32 MCOR_FAULT14
Table 3 Crate J3 and J4 connections to EMCOR J1 connections
EMCOR 2
Pin
Signal Name Corresponding
Crate 3 Pin
EMCOR 2
Pin
Signal Name Corresponding
Crate 4 Pin
A1 +15V_IN_AUX A1 A1 AD6 RESET A1
A2 +15V_IN_AUX A2 A14 AD6 FDATA A2
A +5V_IN_AUX A A15 AD6 CONVST A
A4 +5V_IN_AUX A4 A16 AD6 SCLK A4
A5 DGND A5 A17 AD6 CS A5
A6 DGND A6 A18 AD6 DOUTA A6
A7 -15V_IN_AUX A7 A19 AD6 DOUTB A7
A8 -15V_IN_AUX A8 A20 AD6 BUSY A8
A9 +15V_IN_AUX A9 A21 AD6 REFSEL A9
A10 +5V_IN_AUX A10 A22 AD7 RESET A10
A11 +5V_IN_AUX A11 A2 AD7 FDATA A11
A12 +5V_IN_AUX A12 A24 AD7 CONVST A12
B1 DGND B1 B1 AD7 BUSY B1
B2 DGND B2 B14 AD7 SCLK B2
B -15V_IN_AUX B B15 AD7 REFSEL B
B4 MAG FAULT0 B4 B16 4KHZ TRIG POS B4
B5 MAG FAULT1 B5 B17 AGND B5
B6 MAG FAULT2 B6 B18 AGND B6
B7 MAG FAULT B7 B19 DGND B7
B8 MAG FAULT4 B8 B20 DGND B8
B9 +5V_D B9 B21 +5V_A B9
B10 AD7 CS B10 B22 +5V_A B10
B11 AD7 DOUTA B11 B2 +5V_D B11
B12 AD7DOUTB B12 B24 +5V_D B12
C1 INTLK1+ C1 C1 RS2 2 DATA OUT C1
C2 INTLK1- C2 C14 RS2 2 DATA IN C2
C INTLK2+ C C15 N/C C

C4 INTLK2- C4 C16 N/C C4
C5 INTLK + C5 C17 DA5 SD0 C5
C6 INTLK - C6 C18 DA5 RESET C6
C7 INTLK4+ C7 C19 DA5 LDAC C7
C8 INTLK4- C8 C20 DA5 CLR C8
C9 MAGFAULT5 C9 C21 DA5 SDIN C9
C10 MAGFAULT6 C10 C22 DA5 SCLK C10
C11 MAGFAULT7 C11 C2 DA5 SYNC C11
C12 DGND C12 C24 N/C C12
EXT INTLK connection 1 Description
Crate connection J1, which is a BNC connector on the back of the crate labeled "EXT INTLK", must
be configured correctly for normal operation of the crate. As is currently the case with the Interface
Controller module, a closed switch must be present across J1 or an MCOR fault will be generated.
The signal name for this connection is 'Water_Sum_Fault'. An open switch will cause +5V on the
water_sum_fault circuits which will generate a fault condition and disable all MCOR modules.
Crate OK connection 2 Description
When properly configured this BNC connection may be used as a dry contact output to enable/disable a
properly configured Bulk Power Supply output.
A properly equipped power supply used as the bulk supply must have a connection available that will
enable the output of the supply with a short across the applicable pins. Consult the operator's manual
of the power supply in use for more specific information.
Event Receiver (EVR)
Currently these functions have not yet been implemented.
Fast Feedback
Currently the Fast Feedback function has not yet been developed.
EMCOR Crate Diagnostic Application
This is a Windows based GUI application primarily used as a diagnostic application to monitor and
reset certain faults, set and monitor MCOR channels, and turn on/off a properly configured bulk power
supply. A USB male Type A connection attached to a PC with a USB male Type B connection attached
to EMCOR connector J9 is required for use with this application.
The application may be used as soon as the crate has been powered up and can be used whether the
CPU boot process has been completed or not. If the CPU boot up process is not going to be performed,
both the serial and Ethernet cables (J7 and J5) do not need to be connected. Once the crate is powered
up and the power-up sequence of the EMCOR module has completed, a green (OK) LED on the
EMCOR module should be slowly flashing. A red LED on the MCOR module(s) may also be flashing
(assumes that the bulk supply is connected and enabled, and a closed switch across the crate J1

connector) which would indicate a fault on the MCOR module(s).
The application may now be opened and the main panel shown in screen shot 1 will appear.
To remove the fault(s) associated with any MCOR modules during the power up sequence, (assuming
there are any) click on the 'Faults' tab on the main panel. The 'Faults' panel will open up (screen shot
2). After the 'Refresh' tab of the 'Faults' panel is clicked, all faults associated with the MCOR modules
will show up in red ( a fault indication on this screen will correspond to a flashing red LED on the
indicated channel MCOR module). In screen shot 2 only one module is showing in red since the crate
is only populated with one MCOR module (channel 7). The fault can be cleared by checking the
'MCOR Reset' box and then clicking on the 'Refresh' tab. Note that the 'Faults' display shows two types
of faults, Latched and Immediate. The only way to clear a 'Latched' fault is with the software 'MCOR
Reset' selection. An 'Immediate' fault can be cleared by using the EMCOR front panel Reset button.
The 'Faults' display should now appear as shown in screen shot , with all MCOR faults appearing in
green as shown on the panel, and no flashing red LEDs as shown on the MCOR module(s). It should be
noted at this time that even though the 'Faults' panel displays 'Magnet' and 'External Interlock' faults,
they are not active on the EMCOR module at this time (have not been implemented) and will not
display faults. Once the fault(s) of the MCOR modules has been cleared, the EMCOR module and
MCOR modules are ready to be programmed per the instructions below.
The application is ideally suited for configuring the current setting on any MCOR module and then
determining if the output setting matches the desired setting. The following instructions can be used as
an example to set an MCOR module's current setting and then reading the value back to confirm that
the setting was properly performed. The screen shots below will aid in the use of the application.
From the main panel of the application click on the 'DAC' button.
Screen shot 1- Main Panel
8

Screen shot 2- Faults Panel with fault

Screen Shot 3- Faults Panel with no faults
Screen Shot 4-Channel Pulldown