Eurolube 26700 User manual

www.eurolube.com –EUROLUBE EQUIPMENT AB
PART NO 26700, 257-51, 257-52 / ART.NR. 26700, 257-51, 257-52
POWER RAM PUMP HOIST
1
1
R. 09/12 842 806
Samoa Industrial, S.A. · Box 103 Alto Pumarín · 33211 Gijón - Asturias Spain · Tel.: [phone] · Fax.: + 34 985 384 163
2012_09_26-10:30 ENGLISHESPAÑOL
INDUCTOR PLATE FOR 185 KG. DRUMS (POWER RAM)
Part and technical service guide Part No.:
391 000
424 000
Content
Description ................................................................................ 1
Warning and cautions ................................................................ 2
Installation ................................................................................. 2
Operation ................................................................................. 4
Optional equipments ................................................................. 5
Technical data ............................................................................ 6
Dimensions ................................................................................ 7
Spare pats .................................................................................. 8
Troubleshooting ....................................................................... 11
Declaration of conformity ........................................................ 12
Fig. 1
Description
Fixed inductor for the supply of grease, inks, etc. Operated by
compressed air. This unit uses two pneumatic cylinders connected
with a metal structure and protected with metal fairing fixed to
a reinforced base plate, resulting in a very robust piece of
equipment that is very small for the type of drums with which it
can work.
This unit, supplied with all the components necessary for its use,
was designed to supply grease with the greater guarantee of
priming of the pump, and maximum use of the grease drums,
compatible with this model of inductor.
It incorporates a robust aluminium inductor plate, which has a
sealing system made up of lip seals or double O-rings. This system
guarantees the walls of the drum are clean and that it is perfectly
sealed, which stops impurities getting in or simply protects from
the weather. The model and material of the lip or seal used
depends on its compatibility with the substance pumped. There
are also different pump kits designed to optimise the work
depending on the use required of this unit.
When the unit is correctly secured, the plate can be raised
together with the pump to a given height to facilitate changing
the used drum.
This unit has a control cabinet for the inductor and for the pump
installed in the unit. This control cabinet has all the systems
necessary to facilitate the inductor plate going into and out of
the drum.

www.eurolube.com
EUROLUBE EQUIPMENT AB –
PART NO 26700, 257-51, 257-52 / ART.NR. 26700, 257-51, 257-52
POWER RAM PUMP HOIST
2
www.eurolube.com
2842 806 R. 09/12
Samoa Industrial, S.A. · Box 103 Alto Pumarín · 33211 Gijón - Asturias Spain · Tel.: [phone] · Fax.: + 34 985 384 163
2012_09_26-10:30
Read all instruction manuals, tags, and labels before operating
the equipment.
This equipment is for professional use only.
Do not alter or modify this equipment. Use genuine components
provided from SAMOA Industrial, S.A.
The non compatible fluids may cause damage in the pump and
serious personal injury.
The pump generates high or very high pressures. Do not exceed
the maximum air inlet pressure of 10 bar.
Do not exceed the drum’s pressure limits. Be sure of the drum’s
pressure limitations and regulate the pressure within the safety
limits when supplying air to the inductor plate. Do not try to use
the unit until you have taken all possible precautions to
guarantee that the unit has been installed correctly and that the
base has been firmly secured to the concrete floor.
WARNING
!
Warning and cautions
This symbol aware of serious bodily injury or death if you
ignore the warning described.
!WARNING !CAUTION
This symbol aware of personal injury or property damage if
you ignore the caution described.
Read before use
Avoid electrical discharges. Ensure there are no electrical cables,
devices or accessories above the hoist. Examine the work area
and take the measures necessary to ensure that enough space is
maintained for the installation of the hoist and for the pump to
be lifted as much as possible and that they work correctly.
Maintain a minimum safety distance when raising and lowering
the inductor. Do not get too close; operate it from a safe place,
so you cannot get trapped between the unit and its mobile
elements. Take care when inserting the inductor plate into the
drum.
When not in use, be sure to shut off the air supply to avoid
accidents.
Check that all the operators that work with this unit have been
trained in safe working practices, that they understand their
limitations and use safety equipment when required.
If the unit is not installed correctly this can result in
serious injury or material damage. Read the warnings.
(See warnings and precautions).
This unit comes completely assembled, apart from the following
details for proper installation and commissioning.
The unit is supplied with the control cabinet in the transport
position. To place the control panel in the working position,
simply disconnect pipes A and B from the control panel (see Fig.
5) and remove the pin from the hole locking the control panel
(see upper arrows) and lower the control panel into its new
working position (see arrow for rotational direction). Once the
control panel is in place, insert the pin making sure the holes of
the new position coincide. This will lock it in the working
position. Then connect the pipes in the lower part of the control
panel according to the diagram (see Fig. 5).
Installation
To facilitate its handling, the unit is supplied with a pallet system
integrated in the design. This system is composed of two
galvanised sheet metal profiles bolted to the base plate. Once
you have selected where you will secure the unit, it is necessary
to remove these profiles; to do this, loosen and remove the
screws that secure them and then remove the profiles in the
direction of the arrows. Take care when doing so to avoid
possible accidents.
Once the definitive location of the unit has been defined, pay
special attention to the work area that will be above the
inductor; this work area shall be free of objects and any electrical
devices. Once you have finished the above step, secure the unit
definitively. To do this, firmly secure the base to the concrete
floor using anchor bolts (not included in the supply). The base
plate itself can be used as a pattern to establish the correct fixing
locations.
!WARNING

www.eurolube.com
POWER RAM PUMP HOIST
www.eurolube.com –EUROLUBE EQUIPMENT AB
PART NO 26700, 257-51, 257-52 / ART.NR. 26700, 257-51, 257-52
POWER RAM PUMP HOIST
3
3
R. 09/12 842 806
Samoa Industrial, S.A. · Box 103 Alto Pumarín · 33211 Gijón - Asturias Spain · Tel.: [phone] · Fax.: + 34 985 384 163
2012_09_26-10:30 ENGLISHESPAÑOL
Installation
Fig. 2
Fig. 3
To finish the installation process, connect pipes A and B to the
pneumatic control panel according to the details in the drawing.
The unit is tested and verified in the factory but it is a good idea
to check it at its destination. Connect it to a compressed air inlet
with a maximum pressure of 10 bar and check that all the
accessories of the pneumatic system are in good condition after
transport. The control cabinet enables you to regulate the
pneumatic actuator for raising and lowering the cylinders
independently and to regulate the pump pressure.
To extend the life of the unit and the pump, use a filter at the
control panel input.
The control panels are regulated in the factory to an
approximate pressure of 5 bar for the pneumatic actuator and
5 bar for the pneumatic pump.
Fig. 4 Fig. 5
¡TRANSPORT POSITION! ¡WORKING POSITION!

www.eurolube.com
EUROLUBE EQUIPMENT AB –
PART NO 26700, 257-51, 257-52 / ART.NR. 26700, 257-51, 257-52
POWER RAM PUMP HOIST
4
www.eurolube.com
4842 806 R. 09/12
Samoa Industrial, S.A. · Box 103 Alto Pumarín · 33211 Gijón - Asturias Spain · Tel.: [phone] · Fax.: + 34 985 384 163
2012_09_26-10:30
Operation
To raise the inductor for the first time:
1. Ensure there is nothing above the hoist. In addition, read the
WARNINGS AND PRECAUTIONS on page 2.
2. Move the control cabinet lever to the “UP” position. Do not
touch any part of the unit while it is moving!
3. Lift the inductor plate higher than the top of the drum. Stop
the hoist ascending further by moving the control cabinet
lever to the “NEUTRAL” position (centre).
To raise the inductor, (normal operation):
1. Before raising the inductor, the pump control valve must be
in the “OFF” position.
2. With new gaskets the pressure indicated on the “Ram
Control” dial must be 6-7 bar (with softer used gaskets the
pressure may be lower, to reduce slight fluid leakage). To
adjust the inductor air pressure, partially remove the “Ram
Control” regulator control so it can be turned, clockwise to
increase the pressure and anti-clockwise to reduce it. To set
the pressure, push the regulator towards the control box and
lock it again.
3. Move the control cabinet lever to the “UP” position.
4. Lift the inductor plate higher than the top of the drum. Stop
the hoist ascending further by moving the control cabinet
lever to the “NEUTRAL” position (centre).
!CAUTION
Fig. 6
Grease pail installation
1. Check that the control cabinet lever is in the “NEUTRAL”
position (centre).
2. Slide the 200 kg drum along the base of the inductor. It will
stop up against the inductor limiters. Always use drums that
are compatible with this unit. Do not use damaged drums as
they can cause the inductor plate to get stuck in the drum.
3. Unscrew the bleed rod from the inductor plate, keeping it
nearby or using the housing designed to hold it in the
inductor pump brackets.
4. Move the control cabinet lever to the “DOWN” position.
5. Let the inductor plate descend through the drum. When the
air stops and the grease starts to flow through the bleed
hole, stop the inductor by moving the control cabinet lever
to the “NEUTRAL” position (centre).
6. Insert the rod and tighten it correctly.
7. The unit is now ready to work with. The pump should
already be operative.

www.eurolube.com
POWER RAM PUMP HOIST
www.eurolube.com –EUROLUBE EQUIPMENT AB
PART NO 26700, 257-51, 257-52 / ART.NR. 26700, 257-51, 257-52
POWER RAM PUMP HOIST
5
5
R. 09/12 842 806
Samoa Industrial, S.A. · Box 103 Alto Pumarín · 33211 Gijón - Asturias Spain · Tel.: [phone] · Fax.: + 34 985 384 163
2012_09_26-10:30 ENGLISHESPAÑOL
Operation
Grease supply
1. Select the “DOWN” position in the hoist control cabinet, the
inductor plate will compress the grease, priming the pump.
2. Start the pump by placing the “Pump Control” valve in the
“ON” position.
3. The pump/inductor can now supply grease through the
output hose until the drum is empty, the speed of emptying
can be monitored by opening and closing the end of the
output hose. When the inductor plate touches the bottom of
the drum the inductor plate sensor is activated and stops the
pump.
4. Before raising the inductor to replace the drum, the pump
control valve must be in the “OFF” position.
5. Move the control cabinet lever to the “UP” position. In this
position the cylinders go up in the unit and a current of air
enters the drum to push the inductor plate.
While the equipment is connected to the air line, be aware of the
danger of being trapped by the mobile elements of this
equipment.
For your own security and to prolong your pumps lifetime
unplug the air inlet coupler after using this equipment.
!WARNING
6. Lift the inductor plate higher than the top of the drum. Stop
the hoist ascending further by moving the control cabinet
lever to the “NEUTRAL” position (centre).
Optional equipment
KIT INDUCTOR PM3+3 60:1 NC/ XXX XXX KIT INDUCTOR PM6 55:1 NC/ XXX XXX

www.eurolube.com
EUROLUBE EQUIPMENT AB –
PART NO 26700, 257-51, 257-52 / ART.NR. 26700, 257-51, 257-52
POWER RAM PUMP HOIST
6
www.eurolube.com
6842 806 R. 09/12
Samoa Industrial, S.A. · Box 103 Alto Pumarín · 33211 Gijón - Asturias Spain · Tel.: [phone] · Fax.: + 34 985 384 163
2012_09_26-10:30
Technical data
Pumps PM3+3 60:1 NC/ XXX XXX PM6 55:1 NC/ XXX XXX
Maximum air pressure 10 bar (140 psi) 10 bar (140 psi)
Minimum air pressure 3 bar (42 psi) 3 bar (42 psi)
Maximum grease delivery 1200 gr/min (6 bar / 84 psi) 3000 gr/min (6 bar / 84 psi)
Air inlet thread 3/8" NPSM 1/2" NPSM
Grease outlet thread 3/8" NPSM 3/8" NPSM
Air piston diameter 75 mm (3") 160 mm (6")
Air piston stroke 75 mm (3") 110 mm (4 1/4")
INDUCTOR TECHNICAL DATA
Diameter of the pneumatic cylinder 80 mm
Stroke of the pneumatic cylinder 1000 mm
Minimum height of equipment 1320 mm
Maximum height of equipment 2230 mm
Dimensions of the base 830 mm x 600 mm
Air inlet thread 1/2" H BSP
Maximum air pressure 10 bar (140 psi)
2575025755

www.eurolube.com
POWER RAM PUMP HOIST
www.eurolube.com –EUROLUBE EQUIPMENT AB
PART NO 26700, 257-51, 257-52 / ART.NR. 26700, 257-51, 257-52
POWER RAM PUMP HOIST
7
7
R. 09/12 842 806
Samoa Industrial, S.A. · Box 103 Alto Pumarín · 33211 Gijón - Asturias Spain · Tel.: [phone] · Fax.: + 34 985 384 163
2012_09_26-10:30 ENGLISHESPAÑOL
Dimensions
600
720
830
980
554
771
Ø
12
1156
620
300
455
830
106,5
LOWERED 1320 / RAISED 2230

www.eurolube.com
EUROLUBE EQUIPMENT AB –
PART NO 26700, 257-51, 257-52 / ART.NR. 26700, 257-51, 257-52
POWER RAM PUMP HOIST
8
www.eurolube.com
8842 806 R. 09/12
Samoa Industrial, S.A. · Box 103 Alto Pumarín · 33211 Gijón - Asturias Spain · Tel.: [phone] · Fax.: + 34 985 384 163
2012_09_26-10:30
Spare parts
11 12
10 9
6
5
7
8
3
2
1
4

www.eurolube.com
POWER RAM PUMP HOIST
www.eurolube.com –EUROLUBE EQUIPMENT AB
PART NO 26700, 257-51, 257-52 / ART.NR. 26700, 257-51, 257-52
POWER RAM PUMP HOIST
9
9
R. 09/12 842 806
Samoa Industrial, S.A. · Box 103 Alto Pumarín · 33211 Gijón - Asturias Spain · Tel.: [phone] · Fax.: + 34 985 384 163
2012_09_26-10:30 ENGLISHESPAÑOL
Spare parts
15
13
14
16
17
18

www.eurolube.com
EUROLUBE EQUIPMENT AB –
PART NO 26700, 257-51, 257-52 / ART.NR. 26700, 257-51, 257-52
POWER RAM PUMP HOIST
10
www.eurolube.com
10 842 806 R. 09/12
Samoa Industrial, S.A. · Box 103 Alto Pumarín · 33211 Gijón - Asturias Spain · Tel.: [phone] · Fax.: + 34 985 384 163
2012_09_26-10:30
Pos. Part No. Description Qty.
1 739 100 Inductor plate body 1
839 500 Gasket cleaning plate (lower) 1
739 201 Strip for closing inferior 4
739 202 Strip for closing upper 4
839 501 Gasket cleaning plate (upper) 1
940 044 Hexagonal nut M10x25 DIN-933 24
942 210 Spring washer B10 DIN-127 24
2 951 452 Limiter valve 3/2 NC R1/8" 1
951 482 Straight connector R1/8" to pipe of 6 mm 2
951 433 Limiter silencer R1/8" 1
3 951 459 In-line anti-return for pipe of 8 mm 1
951 461 Straight connector R1/4"M for pipe of 8 mm 1
4 739 210 Bleed rod set 1/2" 1
5 739 214 Pump support 1
960 306 Stauff clamp G3/4" 2
940 221 Flat-headed bolt M6x60 DIN-603 4
941 107 Self-locking nut M6 DIN-985 4
6 839 200 Pneumatic control panel 1
7 739 217 Air receiver 1
960 306 Stauff clamp G3/4" 2
940 384 Cylindrical bolt M6x45 DIN-912 4
941 306 Cap nut M6 DIN-917 4
951 484 Connector << T >> R1/2” for pipe of 8 mm 1
951 485 Compact elbow 1/2” for pipe of 8 mm 1
8 950 032 Drum stop 1
940 231 Flat-headed bolt M8x20 DIN-603 1
941008 Hexagonal nut M8x1,25 DIN-934 1
9 951 442 Pneumatic cylinder 1
10 951 486 Straight bulkhead connector for pipe of 8 mm 1
951 483 Straight bulkhead connector for pipe of 6 mm 2
11 931 250 Extendible hose ES 4x6x2 A 2
12 931 251 Extendible hose ES 5,5x8x5 A 1
13 740 600 B.N.G. PM3+3 60:1/920 1
42-004-09-39 Pump support PM 3+3 1
940 922 Screw M6x20 DIN-7380 7
941 107 Self-locking nut M6 DIN-985 4
942 206 Spring washer B6 DIN-127 3
14 740 500 B.N.E. PM6 55:1/920 1
940 922 Screw M6x20 DIN-7380 6
941 107 Self-locking nut M6 DIN-985 6
15 243 502 Hose 12x8 – M3/8"G. LENGTH = 2 m 1
945 556 Connection reducer R1/2” R3/8” MF 1
16 243 502 Hose 12x8 – M3/8”G. LENGTH = 2 m 1
945 556 Connection reducer R1/2" R3/8" MH 2
946 605 Steel and elastomer gasket J-12 2
Spare parts
55:1 Pump25755
50:1 Pump25740

www.eurolube.com
POWER RAM PUMP HOIST
www.eurolube.com –EUROLUBE EQUIPMENT AB
PART NO 26700, 257-51, 257-52 / ART.NR. 26700, 257-51, 257-52
POWER RAM PUMP HOIST
11
11
R. 09/12 842 806
Samoa Industrial, S.A. · Box 103 Alto Pumarín · 33211 Gijón - Asturias Spain · Tel.: [phone] · Fax.: + 34 985 384 163
2012_09_26-10:30 ENGLISHESPAÑOL
Pos. Part No. Description Qty.
17 42-004-09-73 Adapter Nº 2 plate / PM 3+3 1
842 500 Adaptor gasket 1
940 334 Cylindrical bolt M8x20 DIN-912 6
941 542 Threaded nozzle M10x15 DIN-913 3
942 208 Spring washer B8 DIN-127 6
946 138 O-ring 30x3.5 NBR 70 1
18 42-004-09-72 Adapter Nº1 plate /PM 6 1
842 500 Adaptor gasket 1
940 334 Cylindrical bolt M8x20 DIN-912 6
941 542 Threaded nozzle M10x15 DIN-913 3
942 208 Spring washer B8 DIN-127 6
946 040 O-ring 35x4 NBR 75-80 1
19 931 206 Polyurethane flexible tube D. 8x6 black 5 m
20 931 204 Polyurethane flexible tube D. 6x8 black 3 m
Spare parts
Troubleshooting
Symptoms Possible Reasons Solutions
The pump is not working or there is no
fluid delivery.
No suitable air supply pressure. Increase the air supply pressure.
Some outlet circuit element is clogged or
closed.
Clean or open the outlet circuit.
Air between the follower plate and the
grease.
Bleed the air.
The pump begins to operate very fast. The drum is empty or the grease level is
beneath the suction tube inlet.
Replace the drum.
The pump keeps on operating although
the grease outlet is closed.
There is a grease leakage in some point of
the circuit.
Verify and tighten or repair.
Grease leakage through the air outlet
muffler.
Grease has passed over to the air motor
caused by worn or damaged packing set.
Replace the packing set (repair kit).
Air leakage through the air outlet
muffler.
The O-rings of the distributor axle or the
bushing worn or damaged.
Replace the axle assembly and/ or the
bushing assembly.
The inverter O-rings are worn or damaged. Replace the inverter O-rings.
Decrease of the grease delivery. Dirt in upper valve or foot valve. Dismount and clean, replace if damaged.
Dirt in muffler. Clean or replace the muffler.
The pump doesn’t lift even without the
pail.
The actuator is not working with proper
pressure.
Regulate the pressure in the actuator
with its control with a pressure higher
than 2 bar.
Leackage between the follower plate
adaptor and the pump’s tube or
between the follower plate and the
adaptor.
The seals are damaged. Replace the seals from the follower plate
assembly.
Adapter 55:1 Pump Ø30mm
Adapter 50:1 Pump Ø35mm

EUROLUBE EQUIPMENT AB
Stråssavägen 2, SE-711 76 Storå, Sweden
EMAIL [e-mail] PHONE [phone] FAX [phone]
www.eurolube.com
PART NO 26700, 257-51, 257-52 / ART.NR. 26700, 257-51, 257-52
POWER RAM PUMP HOIST
12
DECLARATION OF CONFORMITY / DEKLARATION OM ÖVERENSSTÄMMELSE
Morgan Gustavson,
Product director (Authorized representative for Eurolube Equipment AB and responsible for
technical documentation).
Produktansvarig (Auktoriserad representant för Eurolube quipment AB och ansvarig för
teknisk dokumentation).
Eurolube Equipment AB, Stråssavägen 2, SE-71176 Storå, Sweden, declares
hereby that the products:
Air operated pump 26700 are in conformity with the requirements of the
Council´s Machinery Directive 2006/42/EC.
Storå October 16, 2012
Eurolube Equipment AB, Stråssavägen 2, 71176 Storå, deklarerar härmed att
produkterna:
Tryckluftsdriven pump 26700 är tillverkade i överensstämmelse med
bestämmelserna i Maskindirektivet 2006/42/EC.
Storå Oktober 16, 2012