EVBIKE EVBAT36V16AH-F User manual

INSTALLATION MANUAL
Battery for electric bike
EVBAT36V13AHS
EVBAT36V16AHF
EVBAT48V13AHF

Importer: GWL POWER a.s., CZ25948253, Škroupova 631/6, 500 02, Hradec králové, Czech Republic
Thank you for purchasing the EVBIKE product and we hope that you will be very
happy with its use. Before installation and first use, please read the entire manual
carefully!
If you have found a fact in the owner's manual that would prevent you from using
the product, please contact your dealer for further agreement and retain the
original packaging. The vendor will advise you on how to proceed.
CAUTION
EVBIKE SET IS SOLD AS THE CONVERSION KIT. SAFETY AND COMPLIANCE WITH THE LEGISLATIVE
REQUIREMENTS OF THE FINAL PRODUCT IS FULLY GUARANTEED BY THE OPERATOR OF A BIKE OR
WHOEVER BUILT THAT HAS SOLD THE CONVERSED BIKE. WE RECOMMEND THAT YOU ENTRUST
CONVERSION OF THE BIKE TO AN AUTHORIZED SERVICE CENTER.
PLEASE READ CAREFULLY THIS INSTALLATION MANUAL BEFORE YOU WILL START EVBIKE
CONVERSION.

Importer: GWL POWER a.s., CZ25948253, Škroupova 631/6, 500 02, Hradec králové, Czech Republic
CONTENT
•Product specification
•Instalation
•Battery USE
• Warning on potential hazards and end-user instruction
SPECIFICATION
EVBIKE batteries use traction cells 18650, thanks to which the battery delivers excellent long-lasting driving
performance.
Further technical parameters of the product are shown in the table below.
SPECIFICATION
EVBAT36V13AHS
EVBAT36V16AHF
EVBAT48V13AHF
Nominal voltage:
36 V
36 V
48 V
Nominal capacitty:
13 Ah/468 Wh
15,6 Ah/562 Wh
13 Ah/624 Wh
Constant discharge current:
15 A
15 A
20 A
Peak discharge current:
26 A
26 A
35 A
Minimal voltage (protect):
29 V
29 V
37,7 V
Charging Voltage:
42 V
42 V
54,6 V
Charging current:
2 A/5 A
2 A/5 A
2 A/5 A
Capacitty less:
<15 %/30 day
<15 %/30 day
<15 %/30 day
Number of cycles: *
<600
<800
<800
Without memory efect:
YES
YES
YES
Cells type:
18650/2600
18650/2600
18650/2600
Number of cells:
50 (5P10S)
60(6P10S)
65(5P13S)
Battery dimensions:
23 x 12 x 8 cm
24x 13 x 8,5 cm
26 x 14 x 8,5 cm
Weight (Kg)
3,1
3,7
3,9
*After 600/800 clasic cycles (discharging from 100 to 50 %
capacitty), battery had still 70 % capacitty

Importer: GWL POWER a.s., CZ25948253, Škroupova 631/6, 500 02, Hradec králové, Czech Republic
INSTALATION (BEFORE FIRST START)
Make sure the battery is fully charged before starting it for the first time. The first charge may take
a longer time to balance voltages on individual cells. Do not disconnect the battery until the
indicator light of the charger lights up with green light.
BATTERY INSTALATION
Place the battery in the bag under the bike
seat, the bike frame, the backpack, or by
your options. Pull the hooks firmly to the
frame to minimize battery movements in
the frame. You can use plastic straps to
secure the battery to the frame. Then
connect the cable to the motor control unit
and ensure the polarity is correct.
Discharging connectorXT60 (female)
BATTERY USE
1. Correct charging
Lithium cells that contain EVBIKE batteries can be recharged in any discharge state and have no
memory effect. For this reason, we recommend that you recharge the battery after a long
break. This will allow you to enjoy full performance and long drive. Always disconnect the
battery from the charger after charging. Only charge the battery at room temperature (25 ° C).
Use only the charger supplied with the battery, and be careful not to mix it with another
charger. Never use a charger that carries signs of damage to the cover or the power cord -
there is a risk of electric shock. Do not charge at temperatures below freezing or battery
exposed to excessive sunlight. The charging status is indicated by the LED on the charger:
•RED LED –charging
•GREEN LED –charged
2. Correct discharging
After the first power off, do not switch the battery on again, connect it to the charger and charge
it to full capacity. Never try to reuse the discharged battery. Not only will you not go any further,
but some cells may be deeply discharged and cause their irreversible damage. This behavior also
results in "unbalancing" tensions of individual cells and your battery will have a reduced capacity.
In extreme cases, the battery can no longer be recharged. Disturbances resulting from such
behavior are not subject to warranty conditions.

Importer: GWL POWER a.s., CZ25948253, Škroupova 631/6, 500 02, Hradec králové, Czech Republic
3. Storage
If you do not use the bike for more than 48 hours, remove the battery, recharge and store in a dry
and safe place at room temperature. Be careful not to short-circuit the battery terminals during
storage or handling. For long-term storage, the battery needs to be connected to the charger every
30 days and recharged at least 70%. If you store the battery in a low battery, it may cause a deep
discharge of the cells and their irreversible damage. Such warranty does not apply to warranty
conditions.
NOTICE TO POSSIBLE HAZARDS
AND END USER TRAINING
1. Warranty
The quality guarantee covers the manufacturing defects that the battery demonstrably showed at
the time of delivery and the rated battery capacity at delivery. The warranty applies to the normal
operating functionality within the specifications specified by the manufacturer. Guaranteed
nominal battery capacity is achieved when discharging the recommended discharge current
depending on battery type and temperature 25 ° C.
The warranty does not cover the decrease in the capacity of the cells in the tolerance given by the
manufacturer in the form of the number of charging and discharging cycles. The warranty does
not apply to defects resulting from mechanical damage, use outside the permitted range of
discharge and charging current and voltage, unintentional short-circuit, unintentional discharges,
if the battery is left unattended for more than 14 days, or is damaged due to fluid ingress or use
and storage in a damp environment. One of the conditions for recognizing any warranty is to
adhere to all the recommendations in these operating instructions. The warranty period is stated
on the seller's delivery note.
2. Battery using –possible danger
Danger of short circuit and subsequent fire
Charged and uncharged cells contain a large amount of electrical energy that can cause
electrical sparks or an electric arc in the event of short circuits. There may be ignition of other
flammable substances from ignited contacts.
Danger of direct current
When connecting multiple cells and batteries in series, there is a risk of direct current jamming.
In any case, do not touch the electrical wires or other live components.

Importer: GWL POWER a.s., CZ25948253, Škroupova 631/6, 500 02, Hradec králové, Czech Republic
Danger of chemicals.
Lithium cells and batteries do not contain any corrosives or acids. However, they contain
chemicals that act on the human organism. For this reason, the following guidelines must be
observed when handling cells and batteries:
a) Eye protection: protect eyes with eyeglasses against the penetration of chemicals into the
eye.
b) Skin protection: Use protective clothing and gloves. Avoid skin contact with chemicals.
c) Inhalation protection: Use batteries only in well-ventilated areas. In confined spaces,
forced ventilation must be provided.
Danger of fire by article damage
Damage to battery cells may result in chemical reaction and battery fire.
Take extra care when using the battery to avoid mechanical damage.

Importer: GWL POWER a.s., CZ25948253, Škroupova 631/6, 500 02, Hradec králové, Czech Republic
4. General rules for the use and storage of batteries
• Protect from improper handling.
• Do not insert the opposite polarity. When inserting, keep the markings. If the batteries are
reversed, a short circuit or charging may occur.
• Prevent short circuit. If the positive (+) and negative (-) battery terminals are connected
together, a short circuit occurs.
• Clean the battery terminals and the pole terminals of the device before installation.
• Do not overheat - store the batteries at the specified temperature.
• Do not cook or splice articles.
• Do not disassemble. When removing the cover, contact with individual parts of the battery
may be harmful.
• Do not deform. Batteries should not be compressed, punctured or otherwise damaged.
• Do not dispose of in a fire.
• Keep out of the reach of children. Outside of their reach, it is essential to keep batteries that
can be swallowed. In addition, children must not be allowed to change batteries without adult
supervision.
• Do not encapsulate or otherwise modify. Encapsulation or other battery modifications may
cause the safety ventilator to lock. Any modifications should be consulted with the seller.
• Unused batteries need to be stored charged and kept out of reach of metal objects that could
short-circuit them. Do not mix and unpack the already unpacked pieces.
• Avoid extreme humidity (above 95%). High temperature or humidity can cause a battery
deterioration or corrosion of the surface.
• Do not expose the batteries to direct sunlight, rain, excessive heat or radiators.
• Store batteries in a well-ventilated and dry environment, ideally enclosed in a protective
package.
• Do not stack cartons with batteries. Stacking can result in deformation of the batteries in the
lower layers and subsequent electrolyte flow.
• When handling, select the packing material and packing method to prevent unintentional
electrical contact and corrosion of outlets to protect against environmental influences and
mechanical damage.
• Thorough handling of boxes. Rough handling can cause a short circuit or damage.
• Ensure the correct supply of supplies, follow the FIFO system.
• Store the batteries charged and measure their voltages each month. If the voltage is close to
the minimum, charge the battery.
• Operate the battery under supervision or constant monitoring by the protection and control
system. Protect against overcharging and against complete discharge.

Importer: GWL POWER a.s., CZ25948253, Škroupova 631/6, 500 02, Hradec králové, Czech Republic
5. Recycling of batteries and cells - statutory mandatory information
(a) the method of securing the take-back or separate collection; for this purpose, the
manufacturer publishes, in a manner accessible to the end-user, the current list of take-back
and separate collection points containing at least the name of the place and his address:
Instead of take-back and separate collection: EVPower a.s., Průmyslová 11, Praha 10, 102 19
(b) the potential negative effects of substances used in batteries or accumulators on the
environment and on human health:
Batteries and cells contain chemicals that may have negative effects on the environment and
human health.
(c) the meaning of the graphic symbol for separate collection or take-back and the meaning of
labeling
WARNING
THIS IS A GRAPHIC SYMBOL FOR SEPARATE COLLECTION OR BACKGROUND. DO
NOT EXPAND THE BATTERY TO WASTE, RETURN TO RETURN AND SEPARATE
COLLECTION.
WARNING
BEFORE THE FIRST RIDE CHECK THE TIGHTNESS OF ALL BOLTS AND FUNCTIONALITY OF ALL SYSTEMS
INCLUDING WHEEL BRAKES
Declarations of conformity:
GWL Power a.s., EU-VAT ID: CZ25948253, as an entity authorized by the producer for EU, thus
proclaims that the device conforms to basic requirements and any other relevant provisions of
Decree-Law No 117/2016 and 118/2016 Coll., as well as the device conforms to basic requirements
and any other relevant provisions of Decree-Law No 176/2008 Coll., establishing technical
requirements for machinery (MACHINERY DIRECTIVE 2006/42/EC, 2009/127/EC). This statement is
issued on the basis of documents presented by the producer.