Evolution PW3200 Operation instructions

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ORIGINAL MANUAL
Please read instructions before operating this tool
PW3200 PRESSURE WASHER
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CONNECT OUTPUT
QUICK REFERENCE GUIDE
STEP 1...
LINE-UP 3 LOCATING PINS,
AS ARROWS INDICATE
STEP 3...
APPLY GENTLE HORIZONTAL PRESSURE
WITH AN OPEN-HANDED FLAT-PALM,
AS ARROW INDICATES AND LOCK-IN
DO NOT...
APPLY SEVERE DIAGONAL DOWN-WARD
PRESSURE AS ARROW INDICATES. DOING
SO MAY DAMAGE THE EVO-SYSTEM!
STEP 2...
LINE-UP 2 REAR STABILISER PINS,
AS ARROWS INDICATE
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TABLE OF CONTENTS
EC - Declaration of Conformity 134
Important Information 135
12 Month Limited Warranty 135
General Safety Rules 135
Engine Driven Pressure Washer 137
Additional Specific Safety Rules 137
Symbols & Labels 138
Specification 138
Machine Overview 139
Assembly 141
Operation 143
Maintenance 146
Environmental Protection 146
EC - DECLARATION OF CONFORMITY
We, manufacturer and importer
Evolution Power Tools Ltd.
Venture One
Sheffield
S20 3FR
Declare that the product
Evo-System PW3200 Pressure Washer
Part numbers:
PW3200
Complies with the essential requirements of
the following European Directives:
89/336/EEC – EMC Directive
2006/95/EC – Low Voltage Directive
98/37/EEC - Machinery Directive
2000/14/EC – Noise Directive
The following standards
have been applied:
EN55014-1:2000/+A1:2001/+A2:2002
EN 55014-2:1997/+A1:2001
EN 61000-3-2:2000/+A2:2005
EN 61000-3-3:1995/+A1:2001
EN 61000-3-11:2000
EN1012-1:1996
EN 60204-1:1997
Authorised by
Mr Matthew J Gavins
Managing Director
1 September 2011
All documentation is held on file at the
above address and is available, on request
for review.
NOTICE:
A parts diagram can be downloaded from
www.evolutionpowertools.co.uk/evosystem.html

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IMPORTANT
Please read these operating and safety
instructions carefully and completely.
For your own safety, before using this
equipment check that the voltage is correct
and that all handles and parts are firmly
secured. If you are uncertain about any
aspect of using this equipment, please
access our Technical Help Resource.
UK: 0870 609 2297
E-mail [email protected]
EVOLUTION Evo-System
PW3200 Pressure Washer
Congratulations on your purchase of an
Evolution Power Tools Evo-System PW3200
Pressure Washer. Please complete your
product registration online to validate your
machine’s warranty period and ensure
prompt service if needed. We sincerely
thank you for selecting a product from
Evolution Power Tools.
12 MONTH LIMITED WARRANTY.
Evolution Power Tools reserves the right to
make improvements and modifications to
design without prior notice.
Evolution Power Tools will, within twelve (12)
months from the original date of purchase,
repair or replace any goods found to be
defective in materials or workmanship. This
warranty is void if the machine being returned
has been used beyond the recommendations
in the Instruction Manual or if the machine
has been damaged by accident, neglect, or
improper service. This warranty does not
apply to machines and / or components which
have been altered, changed, or modified
in any way, or subjected to use beyond
recommended capacities and specifications.
Electrical components are subject to respective
manufacturers’ warranties. All goods returned
defective shall be returned prepaid freight to
Evolution Power Tools. Evolution Power Tools
reserves the right to optionally repair or replace
it with the same or equivalent item. There is no
warranty – written or verbal – for consumables.
In no event shall Evolution Power Tools be
liable for loss or damage resulting directly or
indirectly from the use of our merchandise or
from any other cause. Evolution Power Tools
is not liable for any costs incurred on such
goods or consequential damages. No officer,
employee or agent of Evolution Power Tools
is authorised to make oral representations of
fitness or to waive any of the foregoing terms
of sale and none shall be binding on Evolution
Power Tools. Questions relating to this limited
warranty should be directed to the company’s
head office, or call the appropriate
Helpline number.
GENERAL SAFETY RULES
WARNING: Read all instructions. Failure to
follow all instructions listed below may result
in electric shock, fire and/or serious injury.
SAVE THESE INSTRUCTIONS
1. Work area safety
a. Keep work area clean and well lit.
Cluttered and dark areas invite accidents.
b. Do not operate power tools in
explosive atmospheres, such as in the
presence of flammable liquids, gases or
dust. Power tools create sparks which may
ignite the dust or fumes.
c. Keep children and bystanders away
while operating a power tool.
Distractions can cause you to lose control.
2. Electrical safety
a. Power tool plugs must match the
outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b. Avoid body contact with earthed
or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your
body is earthed or grounded.
c. Do not expose power tools to rain or
wet conditions. Water entering a power
tool will increase the risk of electric shock.
d. Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from heat,
oil, sharp edges or moving parts. Damaged

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or entangled cords increase the risk of
electric shock.
e. When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
f. If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply. Use
of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing
and use common sense when operating
a power tool. Do not use a power tool
while you are tired or under the influence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
b. Use safety equipment. Always wear
eye protection. Safety equipment such as
dust mask, non-skid safety shoes, hard hat,
or hearing protection used for appropriate
conditions will reduce personal injuries.
c. Avoid accidental starting. Ensure the
switch is in the off-position before plugging
in. Carrying power tools with your finger on
the switch or plugging in power tools that
have the switch on invites accidents.
d. Remove any adjusting key or spanner
before turning the power tool on. A spanner
or a key left attached to a rotating part of the
power tool may result in personal injury.
e. Do not overreach. Keep proper footing
and balance at all times. This enables better
control of the power tool in unexpected
situations.
f. Dress properly. Do not wear loose
clothing or jewellery. Keep your hair, clothing
and gloves away from moving parts. Loose
clothes, jewellery or long hair can be caught
in moving parts.
g. If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used. Use of these
devices can reduce dust related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better
and safer when used at the rate for which it
was designed.
b. Do not use the power tool if the switch
does not turn it on and off. Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
c. Disconnect the plug from the power
source before making any adjustments,
changing accessories, or storing power
tools. Such preventive safety measures
reduce the risk of starting the power tool
accidentally.
d. Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e. Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of parts and any other
condition that may affect the power tools
operation. If damaged, have the power tool
repaired before use. Many accidents are
caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g. Use the power tool, accessories
and tool bits etc., in accordance with
these instructions and in the manner
intended for the particular type of power
tool, taking into account the working
conditions and the work to be performed.
Use of the power tool for operations
different from intended could result in a
hazardous situation.
5. Service
Have your power tool serviced by
a qualified repair person using only
genuine replacement parts.
This will ensure that the safety of the power
tool is properly maintained.

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SAFETY INSTRUCTIONS FOR
ENGINE DRIVEN PRESSURE WASHER
a. Petrol or diesel powered engines must
never be used in unventilated closed
spaces. The exhaust fumes produced are
highly toxic and can cause ‘Carbon Monoxide
Poisoning’ which will cause drowsiness and
ultimately death. It is only permissible to run a
petrol engine indoors if the building can be very
well ventilated and the exhaust fumes can be
captured and ducted to the outside through an
exhaust extraction/scavenger system.
b. The Engine/Pressure Washer should
be positioned on a firm level surface. The
wheels should be locked, so that the engine
cannot move during operation.
c. The engine should not be run at speeds
that exceed the maximum speed on
the rating plate. Operating an engine at
excessive speeds increases the likelihood of
component failure and consequent accidents.
d. Do not tamper with components that
regulate the engines speed. You may alter
the factory set running parameters.
e. Use only the type of fuel listed in the
Engine Instruction Manual. Using fuel with
an octane rating less than that specified
can lead to excessive engine wear and
premature engine failure.
f. Keep the area around the engine clear,
clean and tidy. Never allow any combustible
material (timber, plastic, cardboard, canvas
etc) near a running engine.
g. Do not use in or near to potentially
explosive atmospheres. Dust laden
atmospheres as can be found in some
industrial buildings (Flour Mills, Timber Mills)
have an explosive potential.
h. Regularly check the fuel system for
leaks. Hoses and unions should be
checked for deterioration or chafing.
Check the fuel tank for damage or for a
poorly fitting or worn fuel cap. Any defects
must be rectified before the engine is used.
i. Always stop the engine and allow it
to cool down before refuelling. Try to
avoid any fuel spillage (often caused by
‘overfilling’ the tank) and clean up any spilt
fuel immediately. The application of dry sand
is an effective way of neutralising fuel spills.
j. Do not allow the engine to run out
of fuel. Surging of the engine as it uses
the last of the fuel could cause damage to
connected equipment.
k. When transporting the engine in a
vehicle ensure that the fuel tap is turned
off. To minimise the risk of fuel spillage the
engine should be secured by ropes etc to
the load area of the vehicle so that it cannot
move during transportation. The engine
should be secured in as level an attitude as
possible.
l. For long term storage we recommend
that the fuel system of the engine is
drained. During long term storage additives
in modern fuels can precipitate from the fuel
and block jets and valves in the fuel system.
m. Store the machine in a secure and well
ventilated area. Unauthorised personnel
should not have access to this machine.
ADDITIONAL SPECIFIC SAFETY RULES
a. Never point a pressure washer at
yourself or anyone else. The strong jet
from a pressure washer can cause serious
wounds or injury. Such wounds may seem
minor, but medical treatment should always
be sought for any injury as soon as possible.
b. Never attempt to move or push objects
using the power of the jet spray. The
jet spray can throw objects considerable
distances. Thrown debris could strike and
injure others that are in the vicinity.
c. Petrol engines should never be used
inside buildings or other partially enclosed
spaces. Exhaust fumes from petrol engines
are extremely toxic and can cause Carbon
Monoxide poisoning. It is only permissible to
run a petrol engine indoors if the building can be
very well ventilated and the exhaust fumes can
be captured and ducted to the outside through
an exhaust extraction/scavenger system.
d. Operators should wear the appropriate
PPE (personal protective equipment).
Always wear eye protection. Wear safety
shoes. Consider the use of other protective
clothing (gloves, boiler suit etc) as appropriate.
e. Keep bystanders at a safe distance
from the workplace. Debris can be thrown
considerable distances by the jet spray.
Consider roping or fencing off the work area to
keep bystanders and animals at a safe distance.
f. Only allow competent operators to use
this equipment. Operators should have
read and understood the instructions in the
Instruction Manual. Children should not be
allowed to operate this equipment.

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g. Always use a clean, reliable water
source. Mains water is best. If mains water
is unavailable ensure that the water source is
sufficient and adequate for the task at hand.
h. Always start the machine with water
supplied. Dry running could cause damage
to the equipment.
i. Do not use on or near live electrical
equipment. High risk of electric shock.
Serious damage to electrical equipment can
be caused by the ingestion of water.
j. Always ensure that the spray trigger in
the lance handle is in the locked position
when the lance is not in use. This will help
prevent inadvertent operation.
k. Relieve the pressure in the system before
attempting any maintenance or uncoupling
hoses etc. Pressure in the system can remain
even when the machine is not in use.
l. Observe all safety rules for the operation
of the Evolution Evo-System Engine
as outlined in the Evo-System Engine
Instruction Manual. Observe particularly the
refuelling procedures and safety rules.
SPECIFICATION
PRESSURE WASHER SPECIFICATION
Rated Pressure: 175bar (2500psi)
------------------------------------------------------------------------
Max Pressure: 220bar (3200psi)
------------------------------------------------------------------------
Flow Rate: 8 Litres/Min
------------------------------------------------------------------------
Protection: Thermal Relief Valve
------------------------------------------------------------------------
Lance: 2 piece Professional Lance
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Hose: 6 metres Reinforced Hose
------------------------------------------------------------------------
Detergent
System: Automatic 300ml Reservoir
------------------------------------------------------------------------
Weight: 8.1kg
Symbol Description
Read the Manual
Wear Safety
Goggles
Wear Ear Protection
Wear Dust Protection
Warning
CAUTION:
Hot exhaust
Do not touch
CAUTION: This is a 4
stroke engine. Fill with
petrol only. Do not fill
with diesel oil.
Allow motor to cool
before opening the
fuel cap.
The vapour is
extremely flammable
and may ignite on
contact with a hot
surface or flames.
CAUTION
HOT SURFACE. DO NOT TOUCH.
UNLEADED
PETROL ONLy!
HIGHLy FLAMMAbLE.

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Machine Overview
General view of Pressure Washer connected to the Evolution Evo-System Engine
1. Evolution Evo-System engine
2. PW3200 Pressure Washer
3. Pressure Washer Lance
4. Detergant Resevoir
5. Adjustable Nozzle
6. Water inlet port
7. Pump/Outlet Port
8. Pressure Washer Safety Trigger
9. Handle attachment hooks
10. Engine On/Off switch
2
1
3
4
56
8
7
10
9
9
Reverse
Angle Shown

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10
11
12
10. Engine On/Off switch
11. Choke/ Fuel Tap on/off
12. Foot brake
Machine Overview
General view of Pressure Washer connected to the Evolution Evo-System Engine

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ASSEMBLY
1. Connecting the PW3200 Pressure Washer to the
Evolution Evo-System Engine
Note: Your Evolution Pressure Washer is designed to be
connected to and powered by the Evo-System Engine. Do
not try to connect this machine to any other power source.
Your Evo-System Engine has a unique coupling that enables
a variety of Evolution accessories to be connected to and be
driven by this machine. This coupling is engineered to very
fine tolerances and must be kept clean and free from dirt,
debris etc. A cover for coupling protection is provided with
each accessory and should be used whenever the accessory
is ‘remote’ from the engine.If you experience difficulty in
accessory connection, it could be because the accessory
location pins, or the annuli of either the accessory or the
engine are contaminated or damaged.
Preparing the engine for accessory connection:
Note: The Evo-System Engine has a micro switch
incorporated within the coupling design that senses
when an accessory has been successfully attached to the
machine. The engine will not start without an accessory
being successfully connected. It cannot be run as a ‘stand
alone’ machine.
•LocktheTransportationWheelsusingthewheelbrake.
• ReleasetheAccessoryMountingFramebyrotatingthe
locking levers to their unlocked (down) position and push-in.
•DeploytheAccessoryMountingFrame.
• Locktheframeintopositionbypullingoutandthen
returning the locking levers to their locked (upright) position.
Pressure Washer connection
Note: The Pressure Washer is equipped with 3 locating pins
(Fig. 1a) and 2 rear stabilising pins.
The 3 locating pins lock into the ‘Uni-coupling’.
The other 2 stabilising pins slide into the sockets in the
Accessory Mounting Frame. (Fig.1b)
• Holdtheaccessorybyitsexternalframeandofferitup
to the engine. Visually align the 3 locating pins and 2 rear
stabilising pins. Enlist competent help if necessary.
• Holdingontoaconvenientpartoftheexternalengine
frame can aid the operator achieving and maintaining
alignment when connecting an accessory.
• Gentlypushtheaccessoryintotheengine.Keepthe3
locating pins and the 2 stabilising pins aligned with their
respective docking positions. The internal coupling between
the engine and the accessory will be made automatically.
No component alignment or adjustments are necessary.
Fig 1a
(showing 3 locating pins)
Fig 1b
(showing 2 rear stabiliser pins)

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Fig 2
Fig 3
• Begentleandpatient,thecouplingispreciselyengineered
and no great force is required to connect the accessories.
Once the operator has mastered the ‘technique’,
accessory connection will become straight forward.
• Firmlypushtheengineandaccessorytogetheruntilthe
‘click’ of docking is heard. The Uni-coupling release lever
will return to its neutral position.
2. Jet Lance Assembly
The jet lance is supplied in two parts.
To assemble:
•Offerupthelowerlancetothelancebody.
• Tightenfullythelargehandnuttopullthetwopartsofthe
lance together. (Fig. 2)
3. Connecting the High Pressure Hose
Note: The two ends of the High Pressure Hose look
identical. However the diameter of the hose unions is
slightly different. The larger diameter union is for connection
to the pump outlet port. The smaller diameter union is for
connection to the lance handle inlet port. The High Pressure
Hose can only be fitted one way round.
• Pushthehoseintotherelevantport.(Fig. 3)
• Securelytightenthelargehandnuttopullthehoseunion
fully into the port.
Note: A very light smear of petroleum jelly applied to
the rubber sealing rings can aid assembly of the hose
connections.
4. Connecting to the Water Supply
Note: We recommend that where ever possible this
machine is connected to the mains water supply.
If this is not possible the operator must ensure that the
water supply is clean and sufficient for the task at hand. A
filter (not supplied) may be necessary, particularly if there
is any doubt about the quality, purity and cleanliness of the
supply.

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Note: The inlet port of the pressure pump is fitted with a
standard 1” BSP female thread Tap Connector. The quick fit
hose connect (supplied) can be fitted here. (Fig. 4)
The operator should purchase or make up a suitable length of
hose to connect the machine to a convenient water tap.
One end of the hose should be fitted with a standard hose
end connector (for connection to the pump). The other end of
the hose should be fitted with a suitable connector(s) for the
tap to which it is to be connected.
Note: Connection to the public mains water supply may be
subject to local regulations. Check with the water provider
for any restrictions that might apply.
Note: When using a water tank as a supply, ensure that
a filter is fitted to the end of the hose emmersed in the
tank. Attach the other end directly to the inlet port using a
standard 1” BSP hose end connector (not supplied). A quick
fit connector is not suitable for a water tank application.
5. Jet Lance Storage Hooks
The Pressure Washer is supplied with two storage hooks.
These hooks can be attached to the Evo-System Engines
external frame if required and provide a convenient storage
position for the Jet Lance during operations.
• Removethetwoattachmentbolts.(Fig. 5)
• Installthetwohooksontheframe.Thehooksareidentical
and will only fit one way round. Tighten the attachment
bolts securely.
OPERATION
Initial preparation
WARNING: This is a very powerful piece of equipment.
All safety rules and advice must be heeded. Failure to use
this equipment correctly could result in serious injury to the
operator or others.
1. Siting the Equipment
Note: The Evolution Evo-System Engine with the Power
Washer attached should be sited with reference to the
instructions given in the Evolution Evo-System Engine
Instruction Manual (SAFETY INSTRUCTIONS FOR
EVO-SYSTEM ENGINE).
Site the equipment and check:
•Theequipmentisaslevelaspossible.
•Thewheelbrakeisapplied.
Fig 4
Fig 5

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• Thesurfaceisrmandstable.
• Nocombustiblematerialsarecloseby.
• Theareaiswellventilated,andthatthereisnodanger
from the expelled exhaust gases.
Note: The Evo-System Engine is fitted with a low oil level
shut down feature which protects the engine from damage
due to lack of lubrication. This feature could be activated if
the machine is sited on a slope of greater than 100.
2. Preparing the Evolution Evo-System Engine
Note: Refer to the Instruction Manual for the
Evo-System Engine.
• ChecktheFuelLevel.
• ChecktheOilLevel.
• Visuallycheckallfuellinesandelectricalconnections.
3. Starting the Engine
Note: Refer to the Instruction Manual for the
Evo-System Engine
• Checkthatthetriggerswitchonthejetlanceisinthe
locked position. (Fig. 6)
• Checktheintegrityofallhoseconnections.
• Turnonthewatersupplytothepumpandallowwaterto
run into the pump.
• Starttheengine.
• Allowtheenginetoreachitsnormaloperational
temperature.
4. The Lance Nozzle
Note: The Jet Lance has an adjustable outlet nozzle. (Fig. 7)
• Pullthenozzledownwardstoaccess‘lowpressuremode’.
• Pullthenozzleupwardstoaccess‘highpressuremode’.
In either setting, rotating the nozzle to the right, (as seen
from the handle) will result in the water jet emitted from the
nozzle being ‘fan’ shaped.
In either setting, rotating the nozzle to the left, (as seen
from the handle) will result in the water jet emitted from the
nozzle being a thin stream.
Fig. 6
Fig. 7

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5. Using the Jet Lance
WARNING: The Operator must hold the Jet Lance with both
hands. It is dangerous to attempt to use the Jet Lance with
one hand. A hand grip is provided approximately half way
down the Jet Lance wand. (Fig. 8)
Note: The output pressure of the Jet Lance is dependent
upon the speed of the engine.
• Releasethetriggersafetylockinglever.
• Gentlysqueezethetriggertoallowthehighpressure
water through the lance.
Note: We recommend that any adjustment to the Nozzle
setting is completed before water is allowed to flow through
the lance.
WARNING: The operator should never allow either of their
hands to be in front of the Jet Lance Nozzle. The Lance
must never be pointed at another person or animal or at any
electrical socket etc.
6. Detergent Application
Note: We recommend that only high quality, low foaming,
biodegradable detergent that is specifically formulated
for use in pressure washers is used in this machine. The
operator should follow the manufacturers advice on the
application and handling of the product. Avoid skin contact
with the detergent.
A detergent reservoir is incorporated into the external frame
of the power washer module. (Fig. 9). When required this
reservoir should be filled with high quality detergent specially
formulated for use in power washers. Do not pre-wet the
area to be cleaned as this will only dilute the detergent and
reduce its cleaning ability. Allow the detergent to remain on
the surface for a few minutes before rinsing with the Jet
Lance set to ‘high pressure mode’.
Note: Detergent application is automatic but will only occur
when the Jet Lance is in ‘low pressure’ mode. (Refer to 4.
The Lance Nozzle above)
The reservoir is ‘see - through’ so that the operator can
monitor detergent usage.
Fig. 8
Fig. 9

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MAINTENANCE AND WINTER STORAGE
Some limited maintenance is required to ensure that your
pressure washer gives good service for many years.
• Keeptheannularringscrupulouslycleanandfreefrom
debris. (Fig. 10)
• Keepthe3locatingpinsand2stabilisingpinscleanand
occasionally spray coat with a silicone oil based spray. (Fig. 11)
• KeepallUni-couplingmatingsurfacescleanandfreefrom
dirt or debris.
• Ateveryconnectionordisconnectionchecktheaccessory
drive cog for dirt or debris contamination, particularly between
the teeth. Clean and lubricate as per the instructions for the
engine drive clutch.
• Whenevertheaccessoryis‘remote’fromtheenginethe
coupling protection cover (provided) should be used to
protect the coupling.
• Avoidsprayingcogteethwithsiliconeoil.
Winter storage
We recommend that both hoses (water input and high
pressure water output) are removed from the pump.
Drain the pump body of any residual water by tipping the
pump on its side. Any water left in the pump body will drain
through the pump outlet port. .
Drain the detergent reservoir.
Store in a secure, frost free, dry location, covered by a clean
cloth to prevent the ingress of dirt, debris etc.
We recommend that the two hoses (water inlet and high
pressure) are also drained of any residual water before
being coiled and placed into a suitable plastic bag for winter
storage. The Jet Lance should also be drained of water and
stored in a suitable plastic bag. The Lance can be dismantled
into its two main parts if this makes storage easier.
ENVIRONMENTAL PROTECTION
Waste electrical or mechanical products should not be
disposed of with household waste. Please recycle where
facilities exist. Check with your Local Authority or retailer for
recycling advice.
Fig 10 (arrows show inner wall
of annular ring)
Fig. 11

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®
Did you know
you can also buy...
...with more outputs
available SOON!
®
PRESSURE WASHER OUTPUT
®
EVO-SYSTEM ENGINE
®
GENERATOR OUTPUT
®
WATER PUMP OUTPUT

Notes
®
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