EXFO MaxTester Max-610 User manual

User Guide
Copper Test Set
MaxTester MAX-610

Copyright Information
ii MAX-610
Copyright Information
Copyright © 2012–2014 EXFO Inc. All rights reserved. No part of this
publication may be reproduced, stored in a retrieval system or transmitted
in any form, be it electronically, mechanically, or by any other means such
as photocopying, recording or otherwise, without the prior written
permission of EXFO Inc. (EXFO).
Information provided by EXFO is believed to be accurate and reliable.
However, no responsibility is assumed by EXFO for its use nor for any
infringements of patents or other rights of third parties that may result from
its use. No license is granted by implication or otherwise under any patent
rights of EXFO.
EXFO’s Commerce And Government Entities (CAGE) code under the North
Atlantic Treaty Organization (NATO) is 0L8C3.
The information contained in this publication is subject to change without
notice.
Trademarks
EXFO’s trademarks have been identified as such. However, the presence
or absence of such identification does not affect the legal status of any
trademark.
Units of Measurement
Units of measurement in this publication conform to SI standards and
practices.
Version number: 7.0.0

Contents
MaxTester Copper Test iii
Contents
Copyright Information ............................................................................................................ii
Certification Information ......................................................................................................vii
European Community Declaration of Conformity ................................................................ viii
1 Introducing the MaxTester MAX-610 ........................................................... 1
Product Description ................................................................................................................1
Key Features and Benefits .......................................................................................................1
Typical Applications ................................................................................................................2
Using the MAX-610 ................................................................................................................2
Cable Connections ..................................................................................................................5
Conventions ............................................................................................................................8
2 Safety Information ....................................................................................... 9
Electrical Safety Information .................................................................................................10
Equipment Ratings ...............................................................................................................11
3 Getting Started with the MaxTester ......................................................... 13
Turning the Unit On/Off ........................................................................................................13
Using Menus and Keypad .....................................................................................................14
Keypad ..................................................................................................................................15
Using Online Help .................................................................................................................15
4 Setting Up the MaxTester MAX-610 ........................................................... 17
Home ....................................................................................................................................17
System Settings ....................................................................................................................18
Display and Language ...........................................................................................................19
Date and Time ......................................................................................................................20
Power ...................................................................................................................................21
Software Options ..................................................................................................................24
Information ..........................................................................................................................25
Upload Setup ........................................................................................................................26

Contents
iv MAX-610
5 Setting Up Copper Tests .............................................................................35
Copper Test Main Menu ........................................................................................................35
Test Configuration ................................................................................................................36
Setup ....................................................................................................................................43
Phone Book ..........................................................................................................................44
Dialer Function .....................................................................................................................52
Cable Book ...........................................................................................................................57
Application Settings .............................................................................................................63
Test Lead Compensation .......................................................................................................72
FED Setup .............................................................................................................................73
Saving Results .......................................................................................................................79
6 Reading Saved Copper Test Results ...........................................................83
Read/Upload Result ...............................................................................................................83
Results Summary ..................................................................................................................83
Read Result Menu .................................................................................................................84
Upload ..................................................................................................................................89
Export ...................................................................................................................................90
7 Multimeter Tests .........................................................................................93
Multimeter Main Page ..........................................................................................................93
Voltage .................................................................................................................................94
Current .................................................................................................................................99
Resistance ...........................................................................................................................104
Resistive Balance .................................................................................................................107
Isolation ..............................................................................................................................110
Capacitance/Opens .............................................................................................................114
Station Ground ...................................................................................................................118
Stressed Balance .................................................................................................................121
8 SmartR™ Features .....................................................................................125
Pair Detective ......................................................................................................................125
Pair Detective Result Details ................................................................................................133
FaultMapper .......................................................................................................................135
9 Noise Tests .................................................................................................141
Noise Tests Main Page .........................................................................................................141
VF Noise .............................................................................................................................142
Power Influence ..................................................................................................................145
VF Impulse Noise ................................................................................................................148
WB PSD Noise .....................................................................................................................152
WB Impulse Noise ...............................................................................................................157
NEXT ...................................................................................................................................161

Contents
MaxTester Copper Test v
10 Frequency Tests ........................................................................................ 173
Frequency Tests Main Page .................................................................................................173
VF/AC Balance .....................................................................................................................174
WB Balance .........................................................................................................................180
WB Attenuation ..................................................................................................................185
Load Coils ...........................................................................................................................192
Locator Tone .......................................................................................................................195
TX/RX Tone ..........................................................................................................................197
11 TDR ............................................................................................................ 201
Continuous .........................................................................................................................201
Cable Setup ........................................................................................................................205
Load Trace ..........................................................................................................................206
Result Details ......................................................................................................................207
TDR Profile Details ..............................................................................................................212
12 RFL ............................................................................................................. 213
Single Pair ...........................................................................................................................213
Separate Good Pair .............................................................................................................215
RFL Cable Setup ..................................................................................................................218
Result Details ......................................................................................................................220
13 Copper Auto Tests .................................................................................... 223
Main Menu .........................................................................................................................223
POTS Auto Test ...................................................................................................................224
User Auto Test .....................................................................................................................228
Result Details ......................................................................................................................240
Profile Details ......................................................................................................................242
14 Maintenance ............................................................................................. 247
General Maintenance ..........................................................................................................247
Recalibrating the Unit .........................................................................................................248
Battery ................................................................................................................................250
Recycling and Disposal (Applies to European Union Only) ..................................................252
15 Troubleshooting ....................................................................................... 253
Solving Common Problems .................................................................................................253
LED Statuses .......................................................................................................................255
Contacting the Technical Support Group ............................................................................256
Transportation ....................................................................................................................257

Contents
vi MAX-610
16 Warranty ....................................................................................................259
General Information ...........................................................................................................259
Liability ...............................................................................................................................260
Exclusions ...........................................................................................................................261
Certification ........................................................................................................................261
Service and Repairs .............................................................................................................262
EXFO Service Centers Worldwide ........................................................................................263
...........................................................................................................................................263
A Technical Specifications ............................................................................265
Index ...............................................................................................................269

Certification Information
MaxTester Copper Test vii
Certification Information
North America Regulatory Statement
This unit was certified by an agency approved in both Canada and the
United States of America. It has been evaluated according to applicable
North American approved standards for product safety for use in Canada
and the United States.
Electronic test and measurement equipment is exempt from FCC part 15,
subpart B compliance in the United States of America and from ICES-003
compliance in Canada. However, EXFO Electro-Optical Engineering Inc.
makes reasonable efforts to ensure compliance to the applicable
standards.
The limits set by these standards are designed to provide reasonable
protection against harmful interference when the equipment is operated in
a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance
with the user guide, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely
to cause harmful interference in which case the user will be required to
correct the interference at his own expense.
Modifications not expressly approved by the manufacturer could void the
user's authority to operate the equipment.

European Community Declaration of Conformity
viii MAX-610
European Community Declaration of Conformity
Page 1 of 1
DECLARATION OF CONFORMITY
Application of Council Directive(s): 2004/108/EC –The EMC Directive
1999/5/EC –The R&TTE Directive
93/68/EEC –CE Marking
And their amendments
Manufacturer’s Name and Address:EXFO Inc. EXFO Europe
400 Godin Avenue Omega Enterprise Park, Electron Way
Quebec City, Quebec Chandlers Ford, Hampshire
G1M 2K2 CANADA SO53 4SE ENGLAND
Tel.: [phone] Tel.: [phone]
Equipment Type/Environment: Test & Measurement / Industrial
Trade Name/Model No.: Copper Test Set / MaxTester 610
Standard(s) to which Conformity is declared:
EN 61010-1:2001 Edition 2.0
Safety requirements for electrical equipment for measurement,
control, and laboratory use
–Part 1: General requirements
EN 61326-1:2006
Electrical equipment for measurement, control and laboratory use –
EMC requirements
–Part 1: General requirements
I, the undersigned, hereby declare that the equipment specified above conforms to the above Directive and Standards.
Manufacturer:
Stephen Bull, E. Eng
Vice-President Research and Development
400 Godin Avenue,
Quebec City, Quebec
G1M 2K2 CANADA
June 4, 2012

MaxTester Copper Test 1
1 Introducing the MaxTester
MAX-610
The MaxTester MAX-610 is a handheld device designed to qualify and
troubleshoot the copper-loop plant by using pass/fail-driven automated
functionalities.
Product Description
The MAX-610 Test Set case is an aluminum enclosure with rubber over
mold, which makes it ideal for field use. Its display is a back-lit LCD
featuring 480 x 800 resolution. A membrane keypad mounted on the face
of the unit features a 14-button keypad used to operate the test set. An
external keyboard and mouse can also be used. The following describes
the features of the MAX-610.
Key Features and Benefits
User-defined automatic testing
Single-ended copper testing – no remote device required
Color display with graphical analysis
Battery powered
Rugged and weatherproof handheld unit

Introducing the MaxTester MAX-610
2MAX-610
Typical Application s
Typical Applications
Auto tests including POTS Auto Test
Multimeter tests
Noise tests including power influence, PSD, and attenuation analysis
Frequency tests including balance, load coils, and locator tone
Fault location tests including TDR and RFL
SmartR™ features including Pair Detective and FaultMapper
Using the MAX-610
The MAX-610 is tested for IP54 compliance which means that it is not
affected by dust or water splashing against the enclosure from any
direction. This protection is only valid when both side doors are properly
closed. If the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be impaired.
The MAX-610 is equipped with a series of interfaces shown in the following
views:
Left
USB Host Port
USB Client Port
SD Card (not used)
Head Set Jack (2.5 mm)
Door

Introducing the MaxTester MAX-610
MaxTester Copper Test 3
Using the MAX-610
Right
Front
DC Power Door
USB Client Port
Power LED
Battery LED Speaker

Introducing the MaxTester MAX-610
4MAX-610
Using the MAX-610
Back
Note: The MAX-610 enclosure may become warm during normal use.
Battery Door
Screws
Screws

Introducing the MaxTester MAX-610
MaxTester Copper Test 5
Cable Connections
Cable Connections
The graphics below show the connectors on the MAX-610 device.
Note: When connecting a DSL cable to the WAN port, use the RJ-45 plug end of
the cable provided with the unit. There is a 1500 V maximum transient
voltage on telecom ports. Basic insulation is needed for external telecom
circuits.
Primary tip/A and
ring/B connectors
Secondary tip/A and
ring/B connectors
Ground
terminal

Introducing the MaxTester MAX-610
6MAX-610
Cable Connections
Secondary Tip/A wire of
phone line
Secondary Ring/B wire
of phone line
Shield of phone line
Primary Tip/A wire of
phone line
Primary Ring/B wire of
phone line

Introducing the MaxTester MAX-610
MaxTester Copper Test 7
Cable Connections
WARNING
A 50 to 500 Vcc limited power source may be present on connector
R/T/R1/T1 when the unit is testing isolation resistance. Use with
caution.
WARNING
These connections are intended for the express purpose of electrical
testing of common telephone line conductors, within the ranges
specified in the Technical Specifications on page 265. The device is
not intended to be used on telephone lines having voltages greater
than 280 VAC or 400 VDC, and it is also not intended to be used on
power distribution circuits.
CAUTION
The unit is protected against damage caused by fault voltages that
may be present on lines under test. Do not connect the unit if the
maximum expected fault voltage is greater than 500 volts.

Introducing the MaxTester MAX-610
8MAX-610
Conventions
Conventions
Before using the product described in this guide, you should understand
the following conventions:
WARNING
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Do not proceed unless you
understand and meet the required conditions.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury. Do not proceed unless you
understand and meet the required conditions.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
may result in component damage. Do not proceed unless you
understand and meet the required conditions.
IMPORTANT
Refers to information about this product you should not overlook.

MaxTester Copper Test 9
2 Safety Information
WARNING
The use of controls, adjustments and procedures other than those
specified herein may result in exposure to hazardous situations or
impair the protection provided by this unit.
IMPORTANT
When you see the following symbol on your unit , make sure
that you refer to the instructions provided in your user
documentation. Ensure that you understand and meet the required
conditions before using your product.
IMPORTANT
Other safety instructions relevant for your product are located
throughout this documentation, depending on the action to
perform. Make sure to read them carefully when they apply to your
situation.

Safety Information
10 MAX-610
Electrical Safety Information
Electrical Safety Information
The AC adapter/charger provided with this unit (18 W/9 V) is specifically
designed to work with your MaxTester.
WARNING
Use the AC/DC adapter/charger indoors only.
Use only with a Class II AC/DC adapter, power limited output.
On the AC/DC adapter, replacing detachable mains supply cords
with inadequately rated cords, may result in overheating of the
cord and create a fire risk.
The adapter shall have the appropriate safety mark (e.g. UL,
CSA, TUV, CE, etc.) that is acceptable to the authorities in the
country where the equipment is to be used.
CAUTION
When using the MaxTester while connected to the AC/DC
adapter/charger, make sure you do not position the equipment so
that it is difficult to disconnect the adapter/charger from the
AC mains.
WARNING
Use only accessories that meet EXFO specifications.

Safety Information
MaxTester Copper Test 11
Equipment Ratings
Equipment Ratings
Equipment Ratings
Temperature
Operation
Storage
0 °C to 40 °C (32 °F to 104 °F)
–40 °C to 70 °C (–40 °F to 158 °F)
Relative humiditya
unit
AC adapter
a. Measured in 0 °C to 31 °C (32 °F to 87.8 °F) range, decreasing linearly to 50 % at 40 °C
(104 °F).
95 % non-condensing
0 % to 80 % non-condensing
Maximum operation
altitude
3000 m (9843 ft)
Pollution degree 2 (when plugged to AC mains)b
3 (when operated from batteries)c
b. For indoor use only.
c. Equipment is normally protected against exposure to direct sunlight, precipitations and
full wind pressure.
Overvoltage category II
Input powerd
unit
AC adapter
d. Not exceeding ± 10 % of the nominal voltage.
9-24 V; 18 W; 1.67 A
100 - 240 V; 50/60 Hz; 0.7 A