MSG Equipment MS603N User manual

UNIQUENESS
QUALIT Y SERVICE
WARRANTY INNOVATION TRAINING
2019.12.18
MSG MS603N (220V)
USER MANUAL
MOBILE TEST BENCH FOR DIAGNOSTICS AND FLUSHING
OF POWER STEERING SYSTEM
INSTRUKCJA OBSŁUGI
MOBILNE STANOWISKO DIAGNOSTYCZNE DO PŁUKANIA
I DIAGNOSTYKI UKŁADU HYDRAULICZNEGO W UKŁADZIE
KIEROWNICZYM SAMOCHODU
РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ
ПЕРЕДВИЖНОЙ ДИАГНОСТИЧЕСКИЙ СТЕНД ДЛЯ
ПРОМЫВКИ И ПРОВЕРКИ ГИДРАВЛИЧЕСКОЙ СИСТЕМЫ
РУЛЕВОГО УПРАВЛЕНИЯ

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User Manual - Test bench MSG MS603N (220V)
English
CONTENTS
1. DESCRIPTION ..........................................................................................................................................................2
2. TECHNICAL CHARACTERISTICS...........................................................................................................................3
3. CONTROL UNITS ....................................................................................................................................................4
4. SETTING INTO OPERATION .................................................................................................................................6
4.1 Receipt and Inspection................................................................................................................................6
4.2 Bench lling ...................................................................................................................................................7
4.3 Safety Measures ............................................................................................................................................8
4.4 Preventive Measures ...................................................................................................................................8
5. STEP-BY-STEP INSTRUCTION .............................................................................................................................8
5.1 Flushing of Hydraulic Power System .......................................................................................................8
5.2 Testing of Power Steering Pumps ..........................................................................................................10
5.3 Testing of Power Steering Racks .............................................................................................................11
APPENDIX 1 .................................................................................................................................................................13
APPENDIX 2 .................................................................................................................................................................14

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User Manual - Test bench MSG MS603N (220V)
English
1. DESCRIPTION
                 
                   
              
          
                
                 
                  
                 
        

   
    
  
    
   
  
  
     
     
    
Hydraulic system flushing
Hydraulic pump testing
Hydraulic steering rack testing
  
    
 
      
    

  
     
     
   
        

       
       
    
 
  
 
    
    
     
    
2. TECHNICAL CHARACTERISTICS
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User Manual - Test bench MSG MS603N (220V)
English

3. CONTROL UNITS
Fig. 1 – MS603N(220V) – Control units
1 –   ; 2 – TANK II FULL ;3–  
 ;4–; 5 – TANK LEVEL I ;6–  ; 7 - RACK
CHECK/SYSTEM FLUSHING ; 8 – RACK INPUT/RACK OUTPUT ; 9 – POWER 
  ; 10 – ; 11 – PUMP  ; 12 – PUMP INPUT/PUMP OUTPUT ;
13 – PUMP OPEN/PUMP CLOSE ; 14 –  ; 15 – "EMERGENCY STOP" ;
16 –  .
User Manual - Test bench MSG MS603N (220V)
English
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1 –  PUMP PRESSURE           
2 – TANK FULL II               
           
3 –  POWER STEERING SYSTEM PRESSURE       
       
4 –               
     
5 – TANK LEVEL I        
6 –              
7 - RACK CHECK/SYSTEM FLUSHING         

8 – RACK INPUT/ RACK OUTPUT          
9 – POWER                
           
10 –    
11 – PUMP         
12 – PUMP INPUT/PUMP OUTPUT      .
13 – PUMP OPEN/PUMP CLOSE            
 
14 –         
15 – "EMERGENCY STOP"        
16 –               
   
User Manual - Test bench MSG MS603N (220V)
English
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      
    
       
     
      
    
     
  
                
      
4.1 Receipt and Inspection
4. SETTING INTO OPERATION
Fig. 2 – MS603N (220V) Control units
WARNING! In case of obvious damage, use of equipment is forbidden.
User Manual - Test bench MSG MS603N (220V)
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WARNING! To prevent operation malfunctions of the test bench and units, ll only with
4.2 Bench lling
                
            (Fig. 3).
new ATF mineral oil.
Fig. 3. MS603N 220V – ller neck
User Manual - Test bench MSG MS603N (220V)
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4.3 Safety Measures
               
          
               

                
    
          
               
4.4 Preventive Measures
        
                
  
         
                 
WARNING! Make sure that the system is not damaged, all fittings are tightened, the bench
is fixed with brakes before starting the flushing.
WARNING! Control fluid level in the tanks with sensors TANK LEVEL II (2) and TANK LEVEL I(5).
5. STEP-BY-STEP INSTRUCTION
5.1 Flushing of Hydraulic Power System
User Manual - Test bench MSG MS603N (220V)
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3 RACK INPUT 4 RACK OUTPUT
•            (Fig. 4).
        
  RACK INPUT       
  RACK OUTPUT       
• RACK CHECK/SYSTEM FLUSHING (7)   SYSTEM FLUSHING 
•     POWER  (9),     
 (11).
•            
•          (16)
•            (16)
•     
•     PUMP   (11),      
POWER  (9).
•      
Fig. 4 – Connection of hydraulic system to the bench
1– High-pressure line; 2 – Low-pressure line; 3 –RACK INPUT tting; 4–
RACK OUTPUT tting.
User Manual - Test bench MSG MS603N (220V)
English


•            (Fig. 5)
      
  PUMP OUTPUT       
  PUMP INPUT     
•       
1  ; 2 – PUMP OUTPUT ; 3 – PUMP INPUT .
Fig. 5 –Connection of the pump to the bench
5.2 Testing of Power Steering Pumps
WARNING! Make sure that the system is not damaged, all fittings are tightened, the bench is
fixed with brakes before starting the flushing.
2 PUMP OUTPUT 3 PUMP INPUT
User Manual - Test bench MSG MS603N (220V)
English


WARNING! Install tie rod washers if steering rack construction implies their fixing.
WARNING! Strictly observe connection of high and low pressure. Wrong connection will lead
to sudden uncontrolled rotation of valve gear shaft, it can cause physical injury.
3 RACK INPUT 4 RACK OUTPUT
5.3 Testing of Power Steering Racks
                 
              
         
• PUMP OPEN/PUMP CLOSE  (13)  PUMP ON 
•   
•       
•         PUMP OPEN/PUMP CLOSE  (13)  PUMP CLOSE

• (1)      
•   
•     
Fig. 6 – Connection of a steering rack to the bench
1  ; 2 – ; 3 –RACK INPUT ; 4 –
RACK OUTPUT .
User Manual - Test bench MSG MS603N (220V)
English


•      
•            (Fig. 6).  
         RACK INPUT     
        RACK OUTPUT         
 
•         
• RACK CHECK/SYSTEM FLUSHING  (7) in RACK CHECK 
•    POWER  (9)     PUMP   (11)
•          
•                
•       (3)
•             (4)
•         PUMP   (11)     
POWER  (9)
•      
User Manual - Test bench MSG MS603N (220V)
English


Steering rack shaft
position
Meter indication Leak Defect
Fluid flow Fluid pressure
All positions of
operating area without Maximum, generated
rotation of pinion
shaft by the pump Minimum No No
All over operating area
when rotating pinion
shaft
Insignificant
indication decrease
from maximum
Insignificant indication
increase from minimum No No
Maximum extreme
position Minimum Maximum, generated
by the pump No No
Maximum extreme
position
No indication
decrease
to minimum
No indication increase
to maximum No
Wear out of valve
gear. Damage
of teflon ring of
hydraulic cylinder
piston
When supplying
pressure, spontaneous
shaft rotation _ _ No Failure*
of valve gear
In any position _ _ Yes Wear out of seals
Diagnostics Indicators of Power Steering racks
APPENDIX 1
* Standard for particular power steering racks. For example, Alfa Romeo 145, Audi 80
User Manual - Test bench MSG MS603N (220V)
English


Load generation
(steering rack
simulation in extreme
position)
Fluid pressure Roar Leak Defect
No Minimum No No No
No Minimum No Deformation of sealing
plate tearing of pump
working section
No Indicator changes after each load
generation No
Wear out of operating
steam (rotor with
blades and working
chamber). Wear out of
bearing
Yes Lower than set by
the manufacturer No
Wear out of operating
steam (rotor with
blades and working
chamber). Deformation
of sealing plate tearing
of pump working
section
Cyclical Indicator changes after each load
generation No No Loss of bypass valve
mobility, wear out of
valve seat
Yes/No No No No Loss of bypass valve
mobility
Yes/No No No Yes Wear out of seals,
gaskets
Diagnostics Indicators of Power Steering Pumps
APPENDIX 2
Insignicant
indication
increase
from
minimum
Maximum,
generated by
the pump
No indication
increase to
maximum
User Manual - Test bench MSG MS603N (220V)
English


1. OPIS .........................................................................................................................................................................16
2. SPECYFIKACJE TECHNICZNE .............................................................................................................................17
3. ELEMENTY STEROWANIA...................................................................................................................................18
4. WPROWADZENIE DO UŻYTKOWANIA.............................................................................................................20
4.1 Dostarczenie i przegląd ...............................................................................................................................20
4.2 Podłączenie ....................................................................................................................................................21
4.3 Środki bezpieczeństwa................................................................................................................................22
4.4 Środki profilaktyczne ...................................................................................................................................22
5. KOLEJNOŚĆ CZYNNOŚCI ROBOCZYCH...........................................................................................................23
5.1 Płukanie układu wspomagania hydraulicznego...................................................................................23
5.2 Diagnostyka pompy wspomagania hydraulicznego ...........................................................................23
5.3 Diagnostyka przekładni kierowniczej ze wspomaganiem hydraulicznym...................................25
ZAŁĄCZNIK 1 ................................................................................................................................................................27
ZAŁĄCZNIK 2 ...............................................................................................................................................................28
Instrukcja obsługi – Stanowisko diagnostyczne MSG MS603N(220V)
Polish
SPIS TREŚCI


1. OPIS
           
         
        
      
       

           
      
         
        
         
         
          

Instrukcja obsługi – Stanowisko diagnostyczne MSG MS603N(220V)
Polish
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220
Wymiary, mm
Napięcie zasilania, V
610 *600* 1180
Waga, kg 85
Mocnapędu,kW 2,2
Woltomierz, V Tak
Przepłwomierz, l/min 0-18
Manometr, bar 0-160
Objętość zbiornika czystego płynu, l 18
Objętość zbiornika brudnego płynu, l 18
ATF DEXRON IIIPłyn roboczy
Płukanie układu hydraulicznego
Diagnostyka pompy wspomagania hydraulicznego
Ciśnienie w układzie, bar 140
Wytwarzany przepływ płynu, l/min 5,6
Testowane parametry Stopień zanieczyszczenia płynu
Zmierzenie maksymalnego ciśnienia, wytwarzanego
przez pompę, bar 160
Mierzone parametry - Сiśnienie
Testowane parametry
- Przepływ
- Zużycie elementów wewnętcznych
- Zawieszanie się zaworu redukcyjnego
Symulacja przekładni kierowniczej w
polożeniu skrajnym
Obciążenie pompy
140
Mierzone parametry - Ciśnienie
- Przepływ
Sprawdzane parametry
Maksymalne ciśnienie, wytwarzane w przekładni, bar
Maksymalny przepływ, wytwarzany w przekładni, l/min 5,6
- Zużycie elementów uszczelniających
- Zużycie obudowy
- Zużycie pierścieni teonowych
- Działanie przy różnych obciążeniach
Diagnostyka przekładni kierowniczej wspomagania hydraulicznego
2. SPECYFIKACJE TECHNICZNE
Instrukcja obsługi – Stanowisko diagnostyczne MSG MS603N(220V)
Polish
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1   ; 2   TANK II FULL; 3     
 ; 4  ; 5   TANK I LEVEL; 6    ;
7  RACK CHECK/SYSTEM FLUSHING; 8   RACK INPUT/RACK OUTPUT; 9  
   POWER; 10  ; 11   PUMP; 12   PUMP
INPUT/PUMP OUTPUT; 13   PUMP OPEN/PUMP CLOSE; 14   ; 15 
 "EMERGENCY STOP"; 16    .
3. ELEMENTY STEROWANIA
Rys. 1. MS603N(220V) – Elementy sterowania
Instrukcja obsługi – Stanowisko diagnostyczne MSG MS603N(220V)
Polish
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