Extreme Networks XEM XTR User manual

OPERATIONS MANUAL
CHAPTER 5 SURFACE EQUIPMENT
REV A: 2013 July7
XFLD0005

Extreme Engineering Operations Manual | Surface Equipment Page | 1
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
Table of Contents
1. XTR & XRT ............................................................................................................................3
1.1. Opening the XRT and the XTR ....................................................................................................3
1.2. XRT description...........................................................................................................................4
1.3. XTR description...........................................................................................................................6
2. SET UP ..................................................................................................................................9
3. Set up detail........................................................................................................................10
3.1. 22CABL0050.............................................................................................................................10
3.2. 22CABL0037.............................................................................................................................14
3.3. Powering Up the XTR and XRT .................................................................................................15
3.4. 22CABL0049.............................................................................................................................20
3.5. 39HUBS0004 ............................................................................................................................22
4. Azonix .................................................................................................................................24
4.1. Introduction ...............................................................................................................................24
4.2. AzonixContents .........................................................................................................................24
4.3. Azonix Description.....................................................................................................................24
4.4. Job Setup.................................................................................................................................. 28
4.5. Software Image ......................................................................................................................... 37
4.6. Troubleshooting and reference Documentation.......................................................................... 37
5. Remote Connectivity Kit ....................................................................................................38
5.1. Introduction ...............................................................................................................................38
5.2. Remote Connectivity Kit ............................................................................................................39
5.3. Router Setup.............................................................................................................................41
6. WITS Communication Setup..............................................................................................48
6.1. WITS ID ....................................................................................................................................48
6.2. WITS Harware Setup.................................................................................................................50
6.3. WITS SOFTWARE Setup .......................................................................................................... 56
7. Ground Antenna and bop ..................................................................................................68
7.1. Items Used................................................................................................................................68

Extreme Engineering Operations Manual | Surface Equipment Page | 2
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
7.2. The Ground stake (02JIGS008)................................................................................................. 69
7.3. Bop Stake .................................................................................................................................75
8. References..........................................................................................................................78

Extreme Engineering Operations Manual | Surface Equipment Page | 3
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
1. XTR & XRT
The Initial Setup involves preparing the 2 boxes that will be used on the surface at the well site. The
2 x Boxes are the Extreme Remote Terminal (XRT) & the Extreme Telemetry Receiver (XTR).
The XTR contains hardware for receiving the data from the XEM MWD, processing the data so that
it can be decoded.
The XRT contains a Laptop that has the software which decodes the signal, displays the signal and
communicates with other devices over the network. The XRT and XTR are normally sent in black
pelican cases. A new version of the XRT called the “Azonix” Remote terminal is now available.
1.1. OPENING THE XRT AND THE XTR
1. Open the pelican cases containing the XRT and XTR. The pelican cases should be ‘green
tagged’ indicating that they are in good working condition. An XTR or XRT that has been in
service in the field for an extended period of time should be sent to the R&M facility periodically
for maintenance.
2. The XRT and XTR need to be placed in protective pelican cases when not in use, to prevent
damage from impact or direct exposure to water/excessive moisture.
Figure 1 XRT and XTR in pelican cases

Extreme Engineering Operations Manual | Surface Equipment Page | 4
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
3. Place the XRT and XTR on a work bench. The XRT and XRT cases should preferably be placed
at a location where there is less chance of water impact. The XRT and XTR cases should
NEVER be opened in the field.
1.2. XRT DESCRIPTION
Figure 2 XRT Right
4. On the right side of the XRT, there are 5 ports for connections:
•WAN-Wide area Network port connected to the router for connectivity to a wide Area Network.
•LAN-Local Area Network port connected to the router for connectivity to a Local Area Network.
•USB & Power used to route power and signal from the XRT.
•USB is connected to the Laptop inside the XTR: An external USB Hub and a keyboard can be
connected to the XRT from this port.

Extreme Engineering Operations Manual | Surface Equipment Page | 5
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
Figure 3 XRT Top
5. The top of the XRT is used for establishing Wireless Internet connectivity. Once the XRT is
online it will automatically connect to Extreme’s Virtual Private Network (VPN). The Command
Center will be able to view and control the XRT, assisting with trouble shooting and enabling
‘man less’ operation on site. There are 2 x Ports on the top of the XRT:
•The 802.11 B/G port is used for connecting a magnetic mounted antenna with the router build
inside the XRT. This is used to provide Wi-Fi and has a maximum outdoor range of 140m
(460ft).
•The CELLULAR ANTENNA connector port can be used for establishing an internet connection
via an air card inbuilt into the XRT. This option is usually not available, as most XRT do not have
air cards installed.

Extreme Engineering Operations Manual | Surface Equipment Page | 6
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
1.3. XTR DESCRIPTION
6. The XTR has 8 x green LEDs on Top. 4 x LEDS show the status of power supplies in the XRT;
•The +12V, - 12V and +5V LEDs light up when the XTR has power.
•The TOOL LED will not light up unless the XRT is supplying power to the XEM tool or individual
probe. When the XEM tool is NOT physically connected to the XTR, it can only be powered by
the batteries. When the XEM tool is physically connected to the XTR you can supply power to
the XEM Tool with the XTR, thereby saving battery life.
•The TX + and TX – LEDs alternate between ON and OFF as the hardware receives the raw
signal from the tool, this indicates the XTR is receiving signal from the XEM tool.
•The EM LOAD LED and DEPASSIVATE LED are no longer in use.
Figure 4 XTR Top
7. The XTR has the following ports on the left
•Laptop: Provides power and data from the XTR to the XRT.
•WITS: Provides serial communication with WITS protocol to other devices.
•120V AC: Provides 120V to the XTR through an AC Power cord. (Some of the XTRs in the fleet
are equipped with hardware to take in power from 220V supply; if the XTR is not designed to
utilize 220V it will damage the hardware and will need to be returned to the repair center.
oThe power requirement of the XTR can be identified as follows:

Extreme Engineering Operations Manual | Surface Equipment Page | 7
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
o120VAC – labeled as 120VAC and has a 3-pin connector
o220VAC – labelled as 220VAC and has a 4-pin connector
•ON/OFF: This is used for both turning the XTR ON and OFF.
Figure 5 XTR Left
8. The XTR has the following ports on the right side:
•HH ROTC Hand Held Rotatable connector used to connect the XTR to the XEM tool in order to
program, test, or retrieve data from the tool after the run.
•EM LOAD: This is used to place a load onto the tool for testing purposes. This process must
only be done by trained R&M Staff.
•DEPASSIVATE: This is used to prepare Lithium batteries for operation after the cell batteries
are installed into the Be-Cu housing. (This process must only be done by trained R&M Staff).

Extreme Engineering Operations Manual | Surface Equipment Page | 8
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
Figure 6 XTR Right
•BOP: This is used to connect the XTR to the Rig Blow out preventer with a cable to decode the
Signal from the tool down hole.
•ANT: This is used to connect the XTR to the Ground Antenna with a cable to decode the signal
from the tool down hole.
•The ANT and BOP ( 2 pin circular female connector ) ports are used to connect to low noise
cabling in order to read the voltage drop between the grounding antenna and the blow out
preventer and the ports/cables can be swapped /interchanged.
•It does not matter if the Cable that is connected to the BOP clamp is placed into the BOP
connection or the ANT connection or vice versa.
Figure
7
ANT, BOP port

Extreme Engineering Operations Manual | Surface Equipment Page | 9
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
2. SET UP
Figure 8 Summary Description of the XEM Well site surface system
LAPTOP

Extreme Engineering Operations Manual | Surface Equipment Page | 10
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
3. SET UP DETAIL
3.1. 22CABL0050
1. The cable 22CABL0050 has to be connected between the XTR and the XRT; this cable has a
blue color, whereas other cables are typically black with blue end connectors. This cable is used
to communicate data and power from the XTR to the XRT. This cable has an 8 x pin male
circular connector on one end and an 8 x pin circular female connector on the other end.
Figure 9 22CABL0050
Figure 10 22CABL0050

Extreme Engineering Operations Manual | Surface Equipment Page | 11
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
2. Connect the 8 x pin male circular connector on the 22CABL0050 cable with the 8 x pin circular
female LAPTOP connector on the XTR.
The cable has slots that have to be aligned to corresponding grooves on the connector.
Once aligned the cable is placed on the connector and turned clockwise to secure the
connection. The cable end has a small hole, and the connector has a corresponding pin. The
cable is twisted until these are aligned.
Figure 11 22CABL0050 connected with the XTR
The 22CABL0050 cable is now connected with the female Laptop connector on the XTR. The
other end of this cable now has to be connected with the XRT.

Extreme Engineering Operations Manual | Surface Equipment Page | 12
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
3. Connect the 8 x pin circular female connector on the 22CABL0050 cable with the 8 x pin male
circular USB & POWER connector on the XRT.
The cable has slots that have to be aligned with corresponding grooves on the connector.
Once aligned the cable is placed on the connector and turned clockwise to secure the
connection. The cable end has a small hole, and the connector has a corresponding pin; the
Cable is twisted until these are aligned.
Figure 12 22-CABL-0050 connected with the XRT
The XRT (USB +Power port) and the XTR (Laptop port) are now connected with the
22CABL0050.

Extreme Engineering Operations Manual | Surface Equipment Page | 13
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
Figure 13 XTR and XRT
The XRT does not have its own dedicated power input and takes power from the XTR.
Figure 14 22CABL0037 120V power supply cable

Extreme Engineering Operations Manual | Surface Equipment Page | 14
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
3.2. 22CABL0037
The XTR has to be connected to a 120V AC power supply; this will be with the 22CABL0037.
4. Connect the 3 x pin female circular connector on the 22CABL0037 with the 3 x pin male circular
120VAC connector on the XTR. The cable has slots that have to be aligned to corresponding
grooves on the connector. Once aligned the cable is placed on the connector and turned
clockwise to secure the connection. The cable end has a small hole, and the connector has a
corresponding pin; the cable is twisted until these are aligned.
Figure 15 22CABL0035 connected to 120V AC on the XTR
The other end has standard 120V AC power socket and can be connected to the power supply. If
the Rig power supply is unstable or has noise, the XTR can be connected to the power supply
through the Isolation Transformer 02X-EM0006.

Extreme Engineering Operations Manual | Surface Equipment Page | 15
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
The XRT(USB +Power port) and the XTR(LAPTOP port) are now connected with
22CABL0050.The XTR (120VAC port) is now connected to the the power supply with 22CABL0037.
Figure 16 XTR /XRT Connected to the power Supply
3.3. POWERING UP THE XTR AND XRT
5. The Power Supply can be turned ON. When powering the sequence has to be as follows:
•Power up the XTR by pressing the ON/OFF button.
•Press MAIN POWER on the XRT and you should see the green LED light up.
•Press and hold down LAPTOP for 1 - 2 seconds and the laptop inside the XRT will begin to
power up.
6. Powering UP sequence: Press the ON/OF button on the XTR.

Extreme Engineering Operations Manual | Surface Equipment Page | 16
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
Figure 17 XTR Power ON/OFF
When the XRT is powered on, 3 x Green LEDs will light up indicating the XTR is now ON. The
+12V, -12V and +5V power will be ON. The TOOL LED will not be ON indicating the probe you are
attached to, is being powered by the XTR and not battery power. This will be covered in detail in a
later section.
Figure 18 +12V, -12V, +5V LEDs ON, TOOL LED OFF

Extreme Engineering Operations Manual | Surface Equipment Page | 17
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
7. Press the “Main Power” button on the XRT.
Figure 19 Main power on the XRT
8. Press the LAPTOP power button for 1-2 seconds.
Figure 20 Initiate Lap Top Power

Extreme Engineering Operations Manual | Surface Equipment Page | 18
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
9. The XRT will Power up displaying the Panasonic Logo.
Figure 21 XRT Start-up Sequence
Figure 22 XRT Start-up Sequence

Extreme Engineering Operations Manual | Surface Equipment Page | 19
Private. Copyright ©
Extre
me Engineering 2012. Unpublished Work. All rights reserved
.
10. The XRT will start up with the screen on the desktop.
Figure 23 XRT Screen
The XRT and the XTR are connected.
The XTR is now powered up.