EZ-ACCESS Modular Ramp User manual

Modular Ramp
Assembly Manual


- 2 -
ASSEMBLYMANUAL
For EZ-ACCESS®Modular Ramp Systems
ATTENTION INSTALLER:
For residential use only!
850 lb. weight capacity
Read all instructions, including ‘PERIODIC MAINTENANCE AND SAFETY,' prior to ramp
assembly
Please leave this ASSEMBLY MANUAL with the end user
ATTENTION END USER:
850 lb. weight capacity
Please read and become familiar with the ‘PERIODIC MAINTENANCE AND SAFETY’ section
of this manual
Fill out and return warranty registration
TOOLS TYPICALLY REQUIRED:
1/2″SOCKET OR 1/2″WRENCH
9/16″SOCKET OR 9/16″WRENCH
5/16″DRILL BIT (IF BRACE ASSEMBLIES ARE USED)
1/8″DRILL BIT
1/4″MASONRY DRILL BIT (USED WHEN INSTALLING TO CONCRETE PORCH,STEP,ETC.)
5/32″ALLEN WRENCH (INCLUDED)
3/16″ALLEN WRENCH (INCLUDED)
#2 PHILLIPS HEAD SCREW DRIVER
BOX KNIFE
25’ TAPE MEASURE
HAMMER
LEVEL
RUBBER MALLET
FILE
POWER DRILL
HACKSAW (FOR OPTIONAL HANDRAIL KITS)
DIGGING TOOLS (IF AN OBSTACLE NEEDS TO BE REMOVED)
TWO ABLE-BODIED PERSONS NEEDED FOR INSTALLATION
VIEW PACKING LIST: Each ramp system is shipped with a packing list. Be sure to check that all
items and tools are present before starting installation.

- 3 -
CONTENTS
SECTION 1: BASIC SYSTEM COMPONENTS
IDENTIFYING COMPONENTS ........................................................................................ 4-6
SECTION 2: PLATFORMS
INSTALL PLATFORMS ....................................................................................................... 7
INSTALL SUPPORT TUBES AND FEET AND ADJUST PLATFORM HEIGHT............... 8-9
CONNECT TWO PLATFORMS TOGETHER............................................................... 10-11
INSTALL UNIVERSAL ANGLE BRACE ............................................................................ 12
INSTALL UNIVERSAL CROSS BRACE............................................................................ 12
SECTION 3: RAMPS
CONNECT RAMP SECTIONS .......................................................................................... 13
INSTALL RAMPS ON PLATFORMS ................................................................................. 14
ATTACH SUPPORT LEGS TO RAMPS....................................................................... 15-16
INSTALL GROUND TRANSITION RAMP .................................................................... 17-18
INSTALL A SINGLE RAMP RUN TO AN EXISTING STRUCTURE.................................. 19
ANCHOR RAMP UPPER TRANSITION............................................................................ 20
ANGLE RAMPS WITH RESPECT TO PLATFORMS, PORCHES, OR DECKS ............... 21
SECTION 4: HANDRAILS
PRE-ASSEMBLE HANDRAILS ......................................................................................... 22
INSTALL RAMP HANDRAILS ........................................................................................... 23
INSTALL PLATFORM HANDRAILS ............................................................................. 24-25
INSTALL HANDRAIL END LOOPS ................................................................................... 26
INSTALL END CAPS ......................................................................................................... 27
SECTION 5: FINAL STEPS
SECURE RAMPS TO PLATFORMS ................................................................................. 28
TOUCH-UP ARCHITECTURALLY FINISHED HANDRAILS ............................................. 28
FINAL CHECKS................................................................................................................. 28
SECTION 6: OPTIONAL EQUIPMENT
CONNECTOR – RAMP HR TO RAMP HR................................................................... 29-31
CONNECTOR – PLATFORM HR TO RAMP HR ......................................................... 32-35
RAMP SUPPORT – TOP................................................................................................... 36
RAMP LOWER TRANSITION............................................................................................ 37
SINGLE BRIDGE PLATE................................................................................................... 38
LANDING PAD.............................................................................................................. 39-40
PLATFORM TIE STRAPS ................................................................................................. 41
LIGHTNING GROUND ROD ............................................................................................. 42
TIE DOWN .................................................................................................................... 43-45
GATE ............................................................................................................................ 46-47
SECTION 7: MAINTENANCE & SAFETY
PERIODIC MAINTENANCE & SAFETY ............................................................................ 48
SECTION 8: WARRANTY & REGISTRATION
WARRANTY DETAILS ...................................................................................................... 49
WARRANTY REGISTRATION FORM............................................................................... 49

- 4 -
1. BASIC SYSTEM COMPONENTS
1.1. Because each ramp configuration will differ from one another, your system may or may not
contain all these basic system components.
MODULAR RAMP WITH HANDRAIL MODULAR RAMP WITHOUT HANDRAILS
MRLT – RAMP LOWER TRANSITION MRRC – CONNECTOR – RAMP TO RAMP
MRUT – RAMP UPPER TRANSITION MRST - RAMP SUPPORT TOP
MRHBPR - RAMP HANDRAIL END BRACKET (PAIR) MRHRL - HANDRAIL END LOOP
ITEMS NOT SHOWN ACTUAL SIZE
NOTE: INCLUDES
COMPONENTS TO
CONNECT RAMPS
AND RAMP
HANDRAILS.

- 5 -
UNIVERSAL PLATFORM (STRAIGHT CONFIGURATION) UNIVERSAL PLATFORM (TURN CONFIGURATION)
MPPC – CONNECTOR – PLATFORM TO PLATFORM MHRRRC – CONNECTOR – RAMP HR TO RAMP HR
MHRPRC – CONNECTOR – PLATFORM HR TO RAMP HR MBP36, MBP48, MBP60 - BRIDGE PLATE
MSTSXXPR - FEET & SUPPORT TUBE PAIRS MHREC - HANDRAIL END CAP
ITEMS NOT SHOWN ACTUAL SIZE
XX DENOTES USABLE LENGTH (LENGTHS
AVAILABLE 10” THROUGH 100")

- 6 -
MUAB – UNIVERSAL ANGLE BRACE MUCB5 & MUCB5 – UNIVERSAL CROSS BRACE
MUG36 – MODULAR GATE 36” MTDK – TIE DOWN KIT
MPTS – PLATFORM TIE STRAP MRHP - RAMP HANGER PAIR
MRGT – RAMP GROUND TRANSITION MLP – LANDING PAD
ITEMS NOT SHOWN ACTUAL SIZE
NOTE: MUCB5 USED UP
TO 5’ PLATFORM SIDE &
MUCB7 USED OVER 5’
PLATFORM SIDE

- 7 -
2. PLATFORMS
2.1. INSTALL PLATFORMS: If your system does not include a platform, skip to ‘CONNECT
RAMP SECTIONS’ of this instruction guide. It is strongly suggested that all platforms and
ramps be installed before installing handrails (see ‘HANDRAILS’).
2.1.1. There are three types of platforms (one or more of these platform
arrangements may be used in an installation). All three require the same
procedure for assembly except for FIG.2.3 which requires an additional
MPPC (PLATFORM TO PLATFORM CONNECTOR).
FIG. 2.1 Universal platform straight configuration
FIG. 2.2 Universal platform turn configuration
FIG. 2.3 Platform turn back configuration (two 5' x 4' platforms
shown combined to make 5' x 8’ turn back platform).
FIG. 2.1 FIG. 2.2
FIG. 2.3

- 8 -
2.2. INSTALL SUPPORT TUBES AND FEET AND ADJUST PLATFORM HEIGHT:
2.2.1. Support tubes, plugs & feet come in pairs. Support tubes will come in lengths
sufficient for the heights at specific locations and should not need to be cut. It
is recommended that the plug be installed in the support tube before installing
the tube into the platform, but it can be done at any point during the
installation.
2.2.2. Tip the platform on its side. Have one person support the platform while the
other person slides the support tubes into the four platform corner pockets.
Insert plugs into the top of the support tubes as shown. Adjust the support
tubes to the approximate height needed (FIG.2.4).
FIG. 2.4
2.2.3. Use supplied 3/16″Allen wrench to tighten one of the two set screws in the
corner pocket, just enough to hold the support tube in place but do not over
tighten (the second set screw will be tightened after final height adjustments
are complete). NOTE: The universal platform configured as a turn back
platform (FIG. 2.3) will have six tubes to adjust.
WARNING: Do not attempt to walk on the platform until all support
tube set screws have been tightened securely.
2.2.4. Place the platform with support tubes attached into the upright position.
IMPORTANT: Do not let the weight of the platform bear on the support tubes
while tipping the platform upright.

- 9 -
2.2.5. Lift each corner of the platform and install a base foot on each support tube
oriented so that the foot extends under the platform as shown in FIG. 2.4.
Make sure the feet are fully engaged on the tubes and tighten the thumb
screw on each foot securely. NOTE: If installing on soft soil it may be
necessary to set the base foot on a concrete pad.
2.2.6. Adjust the final height of the platform.
2.2.7. Adjust legs one at a time by loosening the set screws in the platform corner
pockets. Using a level, adjust the platform height and re-tighten.
2.2.8. Once the final height has been adjusted, tighten the second set screw in each
platform corner pocket.
2.2.9. Ensure that all set screws are secure and install plugs in the top of each
support tube if not done previously.

- 10 -
2.3. CONNECT TWO PLATFORMS TOGETHER:
2.3.1. Assemble the first platform as described in the previous steps except on the
side where the second platform will connect, install two MPPC (CONNECTOR
– PLATFORM TO PLATFORM) before installing feet onto the support tubes.
Make sure the platform connector set screws are oriented outward so they will
be accessible. NOTE: Any two platforms of the same width can be
connected. However, two 5' x 4’ platforms are usually connected to make a
turn back platform.
2.3.2. Slide the platform connectors up until they contact the bottom of the platform
and tighten the set screws securely (FIG. 2.5).
2.3.3. Install a support tube stub into the open pocket in each connector until the
bottom of the stub is flush with the bottom of the connector and tighten the set
screws securely.
2.3.4. Install a plug in the top of each support tube stub.
2.3.5. Assemble the second platform as described in the previous section except
only install support tubes, plugs and feet on the opposite side of where the
platforms will connect (FIG. 2.6).
2.3.6. Lift the second platform and slide the open corner pockets over the support
tube stubs extending up from the platform connectors. Tighten the set screws
in the platform corner pockets securely.
2.3.7. Adjust the platform heights and level as needed. IMPORTANT: Make sure all
the set screws in both the platform corner pockets and the platform
connectors are tightened securely before proceeding with the installation.
FIG. 2.5

- 11 -
FIG. 2.6

- 12 -
2.4. INSTALL UNIVERSAL ANGLE BRACE:
2.4.1. For added stability, any platform with a walking surface over 36″high requires
bracing. The MUAB (UNIVERSAL ANGLE BRACE) is used for surfaces 36″
up to 72″. Walking surfaces 72″and higher require cross braces in addition to
the angle braces.
2.4.2. Angle braces come in pairs. Use four pairs per platform (one pair per support
tube, or side) or six pairs when two platforms are connected.
2.4.3. Use two brace bands to secure the ends of the two angle braces nearest the
twist to the support tube using a 5/16" bolt, flat washer, and nut (FIG. 2.7).
2.4.4. Opposite ends of the braces are attached to the bottom of the platform side
rail at 90° to each other using a 1/4″square drive pan head self-drilling screw
(FIG. 2.7).
FIG. 2.7
2.5. INSTALL UNIVERSAL CROSS BRACE:
2.5.1. Install UNIVERSAL CROSS BRACES on all support tubes when the walking
surface is 72″or more above the ground. Cross braces are normally installed
on all four sides (FIG. 2.8) unless two platforms are connected.
2.5.2. Ensure that all cross braces are secured before using platform.
FIG. 2.8

- 13 -
3. RAMPS
3.1. CONNECT RAMP SECTIONS:
3.1.1. Place the walking surface side of the ramp sections face down, onto
cardboard or lawn so that the ramp is not damaged (scratched or dented).
NOTE: If you are installing a single ramp section, skip to 'INSTALL A SINGLE
RAMP RUN TO AN EXISTING STRUCTURE.’
3.1.2. Butt the sections together end-to-end and ensure there is no gap.
3.1.3. Position the two center saddle brackets which are included in the MRRC
(CONNECTOR – RAMP TO RAMP) over the threaded inserts found at the
end of each ramp section (FIG. 3.1).
3.1.4. One edge of the center saddle bracket will slide into the groove of the ramp
sections. NOTE: Ramp sections are connected to create a ramp run using
two interchangeable center saddle brackets per joint. The center saddle
brackets are also where the handrails and support tube brackets (also
included in part number MRRC) are attached (FIG. 3.1).
FIG. 3.1 FIG. 3.2
3.1.5. Attach the center saddle brackets using four each 5/16″x 1-1/2″bolts and
washers per center saddle bracket.
3.1.6. Tighten all eight bolts (four each per center saddle bracket). NOTE: Although
a system can have multiple ramps per run, it is recommended that a
maximum of three ramp sections at a time be joined in this manner.
3.1.7. If necessary, install optional MRST (RAMP SUPPORT – TOP) at this time
(see section 6).
3.1.8. Locate MRHBPR (RAMP HANDRAIL END BRACKET PAIR). Install four end
brackets (these will be used to attach handrails in a later step). Use one end
bracket at each outside corner of the ramp section using one 5/16″x 1-1/2″
bolt and washer into the threaded insert second from the end of the ramp
(FIG. 3.2).
3.1.9. Turn the joined ramps to their upright position, being careful not to damage
the threaded studs.

- 14 -
3.2. INSTALL RAMPS ON PLATFORMS:
3.2.1. The following will address attaching a ramp or ramp run to a platform. If the
ramp needs to be angled with respect to the platform or is going to be
attached to an existing porch, skip to ‘ANGLING RAMPS WITH RESPECT
TO PLATFORMS’.
3.2.2. Locate MRHP (RAMP HANGER PAIR). Install two hangers onto the side of
the platform where the ramp will be attached.
3.2.3. Hold the hanger perpendicular (approximately) to the platform side rail then
bring the hanger upward until it is against the side rail lip. Rotate the hanger
and continue pushing upward in such a manner that the “hook″at the top of
the hanger goes behind and catches on the lip in the top of the platform side
rail and the hanger sits on the ledge at the bottom (FIG. 3.3).
3.2.4. Set the ramp on the hangers. The hangers should be positioned as close as
possible to the ramp side rails. The procedure is the same at both the top and
bottom of ramp runs which end at a platform unless a transition plate is used
(FIG. 3.4).
WARNING: Do not attempt to walk on ramps until installation is
complete.
FIG. 3.3 FIG. 3.4

- 15 -
3.3. ATTACH SUPPORT LEGS TO RAMPS:
3.3.1. Attach support tube bracket which are included in the MRRC (CONNECTOR
– RAMP TO RAMP) to the center saddle bracket (previously installed) using
3/8″nylon insert lock nuts and 3/8″washers (FIG. 3.5).
3.3.2. Level the support tube brackets (FIG. 3.6), then secure and tighten the 3/8″
nylon insert lock nuts.
3.3.3. Start two each 3/8″x 3/4″bolts without washers into the threaded holes on
each support tube bracket. DO NOT TIGHTEN (FIG. 3.7).
FIG. 3.5
FIG. 3.6
3.3.4. Locate MSTSxxPR (FEET AND SUPPORT TUBE PAIRS). Place a foot under
each support tube bracket, then slide the support tube through the support
tube bracket and into the foot. Make sure the support tube is fully engaged
into the foot and that the foot is oriented so it extends under the ramp. Tighten
the thumb screw on each foot securely (FIG. 3.7). NOTE: If installing on soft
soil it may be necessary to set the foot on a concrete pad.
3.3.5. Adjust the support tubes one at a time.
3.3.5.1. Raise the ramp sections (at the center saddle bracket) to take
any sag out of the ramp run, then tighten the two bolts in each
support tube bracket.
3.3.5.2. Place a plug into the top of each support tube (FIG. 3.7). NOTE:
Adjusting sections can be accomplished by having someone
sight down the ramp while another person adjusts the ramp
height. IMPORTANT: Ensure that the ramp sections are parallel
to each other. If they are not, it may be difficult to install the
handrails (FIG. 3.8).
3.3.6. Double check that all bolts are tight, the support tubes are plumb, and the
ramp sections are aligned parallel to one another.

- 16 -
FIG. 3.7 FIG. 3.8
3.3.7. If the ramp walking surface is over 36″high, an MUAB (UNIVERSAL ANGLE
BRACE) must be installed under the ramp (FIG. 3.9).
3.3.7.1. Where two ramps are joined together, use one brace band on
each support tube to secure the ends of the angle brace nearest
the twist using a 5/16″bolt, flat washer, and nut.
3.3.7.2. The opposite end of the angle brace is attached to the bottom of
the ramp near the center of the tread at the end of the ramp
using a 1/4″square drive pan head self drilling screw.
3.3.7.3. Ensure that all angle braces are secured before using the ramp.
IMPORTANT: Walking surfaces over 72″or more above the
ground require UNIVERSAL CROSS BRACES in addition to the
angle braces (see ‘INSTALL UNIVERSAL CROSS BRACE). The
process for installing cross braces to ramp support tubes and
platform support tubes is the same.
FIG 3.9

- 17 -
3.4. INSTALL GROUND TRANSITION RAMP:
3.4.1. The MRGT (RAMP GROUND TRANSITION) consists of two sections that
need to be connected together, then installed into ramp. IMPORTANT: The
ground transition is only designed to transition from the lowest ramp in the run
to the ground and should not be used in any other location.
3.4.2. Pre-assemble the ground transition by first sliding the two sections together
(FIG. 3.10) then install #8-32 hex washer head thread cutting screws into the
screw slots on both sides where the sections intersect as shown in FIG. 3.11.
3.4.3. After assembly, lift the lowest end of the ramp, bring the ground transition into
the ramp end tread until the “hook” is engaged and rotate into place (FIG.
3.12) then set on the ground (FIG. 3.13). NOTE: The hex washer head
screws will keep the sections from sliding with respect to each other but the
sections can still be separated until they are installed in the ramp and resting
on the ground.
3.4.4. Holes and fasteners are included for anchoring into wood or concrete. Other
methods may be used when anchoring into other surfaces.
3.4.5. If connecting the lowest end of the ramp to an MLP (LANDING PAD) use an
MRLT (RAMP LOWER TRANSITION) instead of a ground transition (see
Section 6).
FIG. 3.10
FIG. 3.11

- 18 -
FIG. 3.12
FIG. 3.13
3.4.6. Install protective caps over side rail corners (FIG. 3.14) by placing one cap on
each side at both the top and bottom of the ramp. If necessary, use silicone
adhesive to bond the cap to the ramp.
FIG. 3.14

- 19 -
3.5. INSTALL A SINGLE RAMP RUN TO AN EXISTING STRUCTURE:
3.5.1. Turn the ramp section upside down on a flat surface. Do this on cardboard or
a lawn so that the ramp is not damaged (scratched or dented).
3.5.2. Locate MRHBPR (RAMP HANDRAIL END BRACKET PAIR). Install four end
brackets (will be used to attach handrails in a later step). Use one end bracket
at each outside corner of the ramp section using one 5/16″x 1-1/2″bolt and
washer into the threaded insert second from the end of the ramp (FIG. 3.15).
FIG. 3.15
3.5.3. Turn the ramp over to the upright position.
3.5.4. Place the upper end of the ramp onto the supporting surface, i.e., platform,
porch, etc. Once the ramp is resting on the porch or platform, lift the upper
end of the ramp and install the MRUT (RAMP UPPER TRANSITION) into
what will be the upper end of the ramp (FIG. 3.16) and the MRGT (RAMP
GROUND TRANSITION) into what will be the lower end of the ramp. If the
lower end of the ramp is not resting on the ground, use either an upper
transition or lower transition with an MRST (RAMP SUPPORT TOP) as
appropriate for the location.
3.5.5. Maneuver the ramp to its desired position (FIG. 3.17).
FIG. 3.16
FIG. 3.17

- 20 -
3.6. ANCHOR RAMP UPPER TRANSITION: The MRUT (RAMP UPPER TRANSITION)
must be anchored to a substantial surface. Use the pre-drilled holes at each corner of the
upper transition as guides.
3.6.1. IF RESTING ON A WOODEN SURFACE:
3.6.1.1. Secure upper transtiion by installing the 1/4″self-drilling stainless
steel screw through each hole (FIG. 3.18).
3.6.2. IF RESTING ON A CONCRETE SURFACE:
3.6.2.1. Transfer the hole locations from the upper transition to the
concrete surface, then remove the upper transition.
3.6.2.2. Using a 1/4″masonry bit, drill two 1-1/2″deep holes at the
marked locations. NOTE: After drilling, make sure that the holes
are free of any residue and/or debris.
3.6.2.3. Re-attach the upper transition and align over the drilled holes.
3.6.2.4. Drive the 1/4″diameter mushroom head pin anchors into the
holes on the upper transition with a hammer until the head is
seated.
FIG. 3.18