EZ-ACCESS PATHWAY 3G User manual

Manufactured in the USA
LIFETIME WARRANTY. Please register at www.ezaccess.com/warranty-satisfaction.
© EZ-ACCESS®, a division of Homecare Products, Inc. All rights reserved.
All text and images contained in this document are proprietary and may not be shared, modified, distributed,
reproduced, or reused without the express written permission of EZ-ACCESS.
16397 REV 04-18-2022
Assembly Manual
PATHWAY
®3G Modular Access System
Image shown with multiple ramp and
platform handrail options.

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ATTENTION INSTALLER and END USER
•For residential use only!
•1,000 lb. rated load; never exceed rated load.
•Read this manual in its entirety, ensuring you understand all instructions and warnings prior to ramp
assembly and use.
•Please read and become familiar with the ‘MAINTENANCE AND SAFETY’ section of this manual.
•Fill out online warranty registration.
•INSTALLER: Please leave this ASSEMBLY MANUAL with the end user.
IMPORTANT SHIPPING INFORMATION
•Immediately open shipping boxes and inspect for damage or missing parts. If damaged or missing parts are
noted, DO NOT INSTALL OR USE.
•Each system is shipped with a packing list. Confirm all items are present before starting installation. Also
check for shipping damage immediately upon receipt and note any freight damage on freight bill while driver
is still present. Contact shipper right away with any freight damage concerns. In most cases, freight damage
claims will not be allowed unless noted on the freight bill. Pictures of damage before the unit is unpacked
can be very helpful.
TOOLS TYPICALLY REQUIRED
1/2″ SOCKET OR 1/2″ WRENCH
BOX KNIFE
9/16″ SOCKET OR 9/16″ WRENCH HAMMER
5/16″ SOCKET OR 5/16″ WRENCH LEVEL
POWER DRILL FILE
#2 PHILLIPS SCREW DRIVE RUBBER MALLET
PLIERS 1/4″ MASONRY DRILL BIT (IF INSTALLING TO CONCRETE)
1/8” DRILL BIT DIGGING TOOLS (IF AN OBSTACLE NEEDS TO BE REMOVED)
5/16″ DRILL BIT
HACKSAW (FOR OPTIONAL HANDRAIL KITS
5/32″ ALLEN WRENCH 25’ TAPE MEASURE
3/16″ ALLEN WRENCH
CONSTRUCTION ADHESIVE

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INTRODUCTION
Throughout this manual, the term “system” refers to the entire PATHWAY 3G Modular Access System, including
any gates, stairs, ramps, platforms, risers, handrails, supports, transition plates, landing pads, and any/all
hardware and components which are intended to be assembled on the PATHWAY® 3G Modular Access System.
SYMBOLS
The WARNING symbol indicates a potentially hazardous condition/situation. The safety warnings
throughout this manual, and on your equipment, if any, are for the protection of people and property.
Failure by any operator to abide by safety warnings will result in a waiver of all liabilities, loss of your
warranty, and could result in equipment damage and or failure, property damage, risk of serious bodily
injury, and or death. The symbol may appear in various colors and in conjunction with other symbols
and with or without the written word “WARNING”.
The NOTE symbol indicates important information. Failure to obey all notes could result in improper
operation, less-than-optimum equipment performance, and at the sole discretion of the equipment
manufacturer, may void your warranty. The symbol may appear in various colors and in conjunction
with other symbols and with or without the written word “NOTE”.
WARNINGS
Maximum weight capacity is 1,000 lbs.; never exceed weight capacity.
Prior to assembly and use, read and follow all instructions, warnings, and labels. Following all
instructions and obeying all warnings before and during use is necessary for safe operation. For
additional information or to obtain replacement copies of instructions or labels, call 1-800-451-1903.
For people and mobility equipment only; not for commercial use.
Consult local building codes regarding securing the system for wind loads.
Before use with mobility equipment, refer to your mobility equipment's owner guide for acceptable
ramp usage, including proper slope/incline, chair direction, etc.; never exceed its recommendations.
Only use the system with a qualified helper.
Always use a lap belt if using the system with mobility equipment.
If walking on the system, handrails are required and must be installed.
Before each use, check the system for worn, loose, or damaged parts. If you find any of these
conditions, do not use the system and contact your dealer for service or repairs; failure to do so may
result in serious injury.
Do not use the system if it is damaged or unstable.
Do not tamper with, attempt to repair, or modify any portion of the system.
Ensure that the landings the system will be placed on are substantial and of sound construction.
Use only if the secure, unobstructed, level landings can support, at minimum, the same weight capacity
as the system (1,000 lbs.).
Ensure that the system is securely anchored before each use.
Use only if sufficient maneuvering room is available at both ends of the system to assure safe travel
when entering and exiting the system.
Do not walk, sit, stand, etc. on the system until the installation is complete.
Consult local building codes regarding securing system for wind loads.
Keep the system clear of debris and clutter. Do not use if walking surface is unsafe.
Confirm the system is correctly leveled and positioned securely. Periodically check for ground shifts.
Never place anything on, under, or attach anything to system.
Only use components supplied or approved by manufacturer with system.
Do not sit, stand, or climb on guards, gates, or handrails.
Do not use any part of the system to support planters, lights, decorations, etc.

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WARNINGS, CONT’D.
Do not run, jump, or play on or around the system, including climbing on or between the handrails.
Improper use of the system could result in serious injury.
Properly support and restrain system in transit or storage.
Do not use the system if its surface is covered with ice, snow, dirt, leaves, or other debris. Remove all
accumulations and sweep the surface clean before use.
The system may be slippery in wet conditions; use caution as traction may be reduced.
Before each use, check the system for worn, loose, or damaged parts. If you find any of these
conditions, do not use the system and contact your dealer for service or repairs; failure to do so may
result in serious injury.
Always exercise caution when handling, installing, and or using the system.
For additional care, usage, or general safety information, please call 1-800-451-1903.
Aluminum conducts electricity. Do not use or handle the system around live wiring or during electrical
storms.

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TABLE OF CONTENTS
SECTION 1: BASIC SYSTEM COMPONENTS
IDENTIFYING COMPONENTS ......................................................................................................................... 6-12
SECTION 2: PLATFORMS
INSTALL PLATFORMS.........................................................................................................................................13
INSTALL SUPPORT TUBES AND FEET AND ADJUST PLATFORM HEIGHT...................................................... 14-15
CONNECT TWO PLATFORMS TOGETHER .................................................................................................... 15-16
45-DEGREE ANGLE PLATFORM..........................................................................................................................17
8’ X 5’ TURN BACK PLATFORM ..........................................................................................................................17
LOW PROFILE PLATFORM............................................................................................................................ 18-24
INSTALL UNIVERSAL ANGLE BRACE - PLATFORMS ............................................................................................24
INSTALL UNIVERSAL CROSS BRACE ...................................................................................................................25
SECTION 3: RAMPS
CONNECT RAMP SECTIONS ...............................................................................................................................26
INSTALL RAMPS ON PLATFORMS ......................................................................................................................27
ATTACH SUPPORT LEG BRACKETS AND LEGS TO RAMPS:........................................................................... 28-30
INSTALL UNIVERSAL ANGLE BRACE - RAMPS ....................................................................................................30
INSTALL GROUND TRANSITION RAMP ..............................................................................................................31
INSTALL A SINGLE RAMP RUN TO AN EXISTING STRUCTURE ............................................................................32
ANCHOR RAMP UPPER TRANSITION .................................................................................................................33
ANGLE RAMPS WITH RESPECT TO PLATFORMS, PORCHES, OR DECKS .............................................................34
SECTION 4: HANDRAILS
RAMP WITHOUT HANDRAILS ............................................................................................................................35
RAMP HANDRAILS ....................................................................................................................................... 35-36
ASSEMBLE STANDARD PLATFORM HANDRAILS ................................................................................................37
INSTALL STANDARD PLATFORM HANDRAILS .............................................................................................. 38-39
8’ X 5’ TURN BACK PLATFORM HANDRAILS (OPTIONAL EQUIPMENT) ....................................................... 39-40
45-DEGREE ANGLE PLATFORM HANDRAILS ................................................................................................ 40-47
SECTION 5: CLOSURES
TOP RAIL AND CURB.................................................................................................................................... 48-51
TWO-LINE CLOSURE LOWER RAIL .....................................................................................................................52
VERTICAL PICKET CLOSURE ......................................................................................................................... 53-54
TWO-LINE TURN BACK CLOSURE................................................................................................................. 55-57
SECTION 6: FINAL PLATFORM/RAMP STEPS AND CHECKS
SECURE RAMPS TO PLATFORM .........................................................................................................................58
INSTALL RAMP HANDRAIL END LOOPS .............................................................................................................59
INSTALL RAMP HANDRAIL END CAPS................................................................................................................60
INSTALL RAMP CORNER PROTECTORS ..............................................................................................................60
TOUCH-UP ARCHITECTURALLY FINISHED HANDRAILS ......................................................................................60
FINAL CHECKS....................................................................................................................................................60
SECTION 7: OPTIONAL EQUIPMENT
RAMP SUPPORT TOP .........................................................................................................................................61
RAMP LOWER TRANSITION ...............................................................................................................................62
SINGLE BRIDGE PLATE .......................................................................................................................................62
LANDING PAD.............................................................................................................................................. 63-64
PLATFORM TIE STRAPS......................................................................................................................................64
LIGHTNING GROUND ROD ................................................................................................................................65
TIE DOWN ................................................................................................................................................... 66-67
GATE............................................................................................................................................................ 68-69
CONNECT 45-DEGREE ANGLE PLATFORM WITH TWO-LINE RAILS TO STANDARD PLATFORM................... 70-73
SECTION 8:MAINTENANCE & SAFETY
PERIODIC MAINTENANCE & SAFETY .................................................................................................................74
SECTION 9: DEICING.................................................................................................................................................74

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1. BASIC SYSTEM COMPONENTS
Because each ramp configuration will differ from one another, your system may or may not contain all these
basic system components. Identify your system components before you begin.
SURFACE OPTIONS
SOLID SURFACE EXPANDED METAL SURFACE
RAMP AND RAMP HANDRAIL OPTIONS
RAMP W/O HANDRAILS RAMP W/ TWO-LINE HANDRAIL
RAMP W/ VERTICAL PICKETS RAMP W/ HORIZONTAL PICKETS

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KEY RAMP COMPONENTS
PSLXXPR – SUPPORT LEG PAIRS PRGT & PRGT48
RAMP GROUND TRANSITION 18” X 36”and 18” X 48”
PRHBPR – RAMP HANDRAIL END BRACKET (PAIR) PRRUC – UNIVERSAL CONNECTOR – RAMP TO RAMP
PRSUT – UNIVERSAL RAMP SUPPORT - TOP RAMP HANGER PAIR
XX DENOTES USABLE
LENGTH (LENGTHS
AVAILABLE 10”
THROUGH 100" IN 6”
INCREMENTS)
INCLUDES
COMPONENTS TO
CONNECT RAMPS
AND RAMP
HANDRAILS
SHOWN ASSEMBLED
USED WHEN LEGS
SUPPORT UPPER OR
LOWER END OF RAMP
ONLY

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KEY RAMP COMPONENTS, CONT’D.
PRHRLU- UPPER HANDRAIL
END LOOP
PRHRLL - LOWER HANDRAIL
END LOOP PHREC - HANDRAIL END CAP
PRUT – RAMP UPPER TRANSITION PRLT – RAMP LOWER TRANSITION
INCLUDES RAMP CORNER
PROTECTORS

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PLATFORMS AND PLATFORM HANDRAIL OPTIONS
PLATFORM (STRAIGHT CONFIGURATION)
W/TWO-LINE HANDRAILS
PLATFORM (TURN CONFIGURATION)
W/TWO-LINE HANDRAILS
PLATFORM W/ HORIZONTAL PICKET HANDRAILS PLATFORM W/ VERTICAL PICKET HANDRAILS
PLATFORM (8’ X 5’ TURN BACK)
W/TWO-LINE HANDRAILS

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PLATFORM AND PLATFORM HANDRAIL OPTIONS, CONT’D.
PLATFORM 45-DEGREE ANGLE
W/ TWO-LINE HANDRAILS
NOT AVAILABLE WITH HORIZONTAL PICKET HANDRAILS
PLATFORM 45-DEGREE ANGLE
W/ VERTICAL PICKET HANDRAILS
NOT AVAILABLE WITH HORIZONTAL PICKET HANDRAILS
LOW PROFILE PLATFORM W/TWO-LINE HANDRAILS LOW PROFILE PLATFORM W/TWO-LINE HANDRAILS
USED AS A LANDING PAD

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KEY PLATFORM COMPONENTS
PPPC – CONNECTOR – PLATFORM TO PLATFORM PPTS – PLATFORM TIE STRAP
PBP36, PBP48, PBP60 – BRIDGE PLATE PRLWALP – RAMP LEG WELDED ALUMINUM –
LOW PROFILE PAIR
PPLPGT06, PPLPGT08, PPLPGT10, PPLPGT12, PPLPBT48
LOW PROFILE GROUND TRANSITION OR BRIDGE TRANSITION

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CLOSURE OPTIONS
PPCTL – TWO-LINE CLOSURE HANDRAIL PPCVP4, PPCVP5, PPCVP5
VERTICAL PICKET CLOSURE HANDRAIL
ADDITIONAL OPTIONS
PTDK – TIE DOWN KIT PUAB – ANGLE BRACE PUCB4, PUCB5 & PUCB8 – UNIVERSAL CROSS BRACE
PLP – LANDING PAD PUG36 – PATHWAY 3G GATE 36”
•PUCB4 USED
ON 4’
PLATFORM
SIDE
•PUCB5 USED
ON 5’ & 6’
PLATFORM
SIDES
•PUCB8 USED
ON 8’
PLATFORM
SIDE

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2. PLATFORMS
2.1. INSTALL PLATFORMS
If your system does not include a platform, skip to ‘CONNECT RAMP SECTIONS’.
Platform handrails are shown for clarity of how to orient platforms in various configurations. It is
strongly suggested that all platforms and ramps be installed before installing handrails (see
‘HANDRAILS’).
2.1.1. There are four basic platform arrangements (one or more of these arrangements may be
used in an installation). All four require the same procedure for assembly except for
FIG.2.3 which requires an additional PPPC (PLATFORM TO PLATFORM CONNECTOR).
FIG. 2.1 Straight configuration
FIG. 2.2 Turn configuration
FIG. 2.3 Turn back configuration (two 5' x 4' platforms shown combined to
make 5' x 8’ turn back)
FIG. 2.4 8’ x 5’ turn back
FIG. 2.1
FIG. 2.2
FIG. 2.3
FIG. 2.4

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2.2. INSTALL SUPPORT TUBES AND FEET, THEN ADJUST PLATFORM HEIGHT
2.2.1. Support tubes, plugs, and feet come in pairs. Support tubes will come in lengths sufficient
for the heights at specific locations.
2.2.2. Loosen all set screws in the platform corner pockets.
2.2.2.1 The set screws on the outside of the platform are for the platform support tubes.
2.2.2.2. The set screws on the inside of the platform (one above the deck and one below
the deck) are for the handrail posts.
2.2.3. Tip the platform on its side, then slide the support tubes into the four platform corner
pockets (FIG.2.5). Adjust the support tubes to the approximate platform height needed.
2.2.4. Use a 3/16″ Allen wrench to tighten the upper of the two set screws in the corner pocket,
just enough to hold the support tube in place but do not over tighten (the second set
screw will be tightened after final height adjustments are complete).
Platforms configured as a turn back platform (FIG. 2.3) will have six tubes to adjust.
Do not attempt to walk on the platform until all support tube set screws have been
tightened securely.
2.2.5. Place the platform (with support tubes attached) into the upright position.
Do not let the weight of the platform bear on the support tubes while tipping the
platform upright.
FIG. 2.5

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2.2.6. Lift each corner of the platform and install a base foot on each support tube oriented so
that the foot extends under the platform (FIG. 2.5).
The feet can be oriented in other directions if necessary due to site conditions but
may present a tripping hazard if not oriented under the platform.
It is the installer’s responsibility to install the system in a manner which is safe for the
persons on and around the system and clearly mark any hazards created by the
installation.
2.2.7. Make sure each foot is fully engaged on the tube and tighten the thumb screw securely.
If installing on soft soil it may be necessary to set the base foot on a concrete pad.
2.2.8. Adjust the final height of the platform by adjusting legs, one at a time, by loosening the
outer set screws in the platform corner pockets. Using a level, adjust the platform height
and re-tighten.
2.2.9. Once the final height has been adjusted, tighten the second, lower set screw in each
platform corner pocket.
2.2.10. To allow access to the lowermost hole in the platform post, the support tubes must not
extend more than 1/2” above the platform corner pockets. Trim the support tubes as
needed before installing plugs.
2.2.11. Insert a plug into the top of each support tube. Use a rubber mallet or similar tool as
needed (FIG.2.5).
2.2.12. Ensure all set screws are tightened securely.
2.3. CONNECT TWO PLATFORMS TOGETHER
2.3.1. Assemble the first platform as described in the previous steps except on the side where
the second platform will connect, install two PPPC (CONNECTOR – PLATFORM TO
PLATFORM) before installing feet onto the support tubes.
2.3.2. Make sure the platform connector set screws are oriented outward so they will be
accessible.
Any two platforms of the same width can be connected. However, two 5' x 4’
platforms are usually connected to make a turn back platform.
2.3.3. Slide the platform connectors up until they contact the bottom of the platform and
tighten the set screws securely (FIG. 2.6).
2.3.4. Install a support tube stub into the open pocket in each connector until the bottom of
the stub is flush with the bottom of the connector and tighten the set screws securely.
2.3.5. Install a plug in the top of each support tube stub (FIG. 2.6).
2.3.6. Assemble the second platform as described in the previous section except only install
support tubes, plugs, and feet on the opposite side of where the platforms will connect
(FIG. 2.7).
2.3.7. Lift the second platform and slide the open corner pockets over the support tube stubs
extending up from the platform connectors. Tighten the set screws in the platform
corner pockets securely.
2.3.8. Adjust the platform heights and level as needed.
Make sure all the set screws in both the platform corner pockets and the platform
connectors are tightened securely before proceeding with the installation.

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FIG. 2.6
FIG. 2.7

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2.4. 45-DEGREE ANGLE PLATFORM
This platform is used between two ramps to make a 45-degree turn and features a symmetrical design,
making it usable in either direction.
2.4.1. There are two options for 45-degree Angle Platform handrails, Two-Line and Vertical
Pickets. The platform includes the handrail components needed for the option ordered.
Platform handrails are shown for clarity of how to orient platforms in various
configurations. It is strongly suggested that all platforms and ramps be installed
before installing handrails (see ‘HANDRAILS’).
2.4.2. Set platform on one of the sides where the ramp will attach and install legs and feet,
then adjust height as described previously in this section. The two legs on the short side
must be installed in the orientation shown (FIG. 2.8).
Use “low profile foot” for platform heights under 4”.
It is sometimes helpful to lay the platform on its side when inserting the legs.
FIG. 2.8
2.5. 8’ X 5’ TURN BACK PLATFORM
This platform is used to create a turn back (or switchback) instead of connecting two 5’ x 4’ platforms. It
includes two standard 5’ platform handrails and handrails for the 8’ side with a curb (FIG. 2.4).

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2.6. LOW PROFILE PLATFORM
2.6.1. Low profile Platforms are 1-9/16” thick (tall) as compared to standard platforms which
are approximately 3-1/2” thick (tall).
2.6.2. There are three types of low profile platforms (one or more of these platform
arrangements may be used in an installation).
FIG. 2.9 Low profile platform straight configuration
FIG. 2.10 Low profile platform turn configuration
FIG. 2.11 Low profile platform turn back configuration (two 5' x 4' platforms
shown combined to make 5' x 8’ turn back platform)
2.6.3. All three require the same procedure for assembly except for the turn back (FIG. 2.11),
which requires an additional PPPC (PLATFORM TO PLATFORM CONNECTOR).
2.6.4. Low profile platforms can be elevated when used with support tubes and feet or set
directly on the ground and used as a landing pad (FIG. 2.12). When used as a landing pad,
it may be used with or without handrails and will require a low profile ground transition.
FIG. 2.9
FIG. 2.10
FIG. 2.11
FIG. 2.12

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2.6.5. INSTALL RAMPS ON LOW PROFILE PLATFORMS
This section addresses the attachment of a ramp (or ramp run) to a platform.
If the ramp needs to be angled with respect to the platform section.
2.6.5.1. Locate the PRHPLP (RAMP HANGER PAIR LOW PROFILE). Install two hangers onto
the side of the platform where the ramp will be attached.
2.6.5.2. Hold the hanger perpendicular to the platform side rail, then bring the hanger
upward until it is against the side rail lip. Rotate the hanger and continue pushing
upward in such a manner that the “hook″ at the top of the hanger goes behind
and catches on the lip in the top of the platform side rail and the hanger sits on
the ledge at the bottom (FIG. 2.13).
FIG. 2.13

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2.6.5.3. Set the ramp on the hangers, ensuring that the hangers are positioned as close as
possible to the ramp side rails (FIG. 2.14). The procedure is the same at both the
top and bottom of ramp runs which end at a platform unless a low profile ground
or bridge transition is used.
Do not attempt to walk on system until installation is complete.
2.6.5.4. Proceed with the system installation. Secure all ramps to platforms as described
in the ‘SECURE RAMPS TO PLATFORMS’ as part of the final steps and checks.
FIG. 2.14
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