fadini MEC 200 User manual

Electro-mechanical sliding gate operator
Vertical and horizontal installation
Gear movements and worm-gear coupling
in oil bath fully mounted on ball bearings
GB
Installation manual
MEC 200

SCREWS TO FIX
THE COVER - A
PROTECTION COVER
4 Nos. FIXING
SCREWS - B
MEC 200 HORIZONTAL
2
INSTRUCTIONS TO FIT THE VERTICAL AND HORIZONTAL MEC 200
OPERATORS TO A SLIDING GATE
FOR A PROPER AND PERFECT PERFORMANCE OF MEC 200 READ THE INSTRUCTIONS THAT ARE OUTLINED IN THIS MANUAL AND
KEEP TO THE DIAGRAMS.
Mec 200 is an extremely versatile system and can suit any sliding gate as it can be mounted either vertically or horizontally, and the motor
is available in different power specifications such as 0.37 KW (0.5 HP single- and three-phase); 0.73 KW (1.0 HP single- and three-phase);
1.1 KW (1.5 HP three-phase only). It is a strong and reliable automation. It has a torque control device that can be manually adjusted;
worm and gear are made of bronze and steel and are supported by bearings, in an oil bath. A manual overriding system allows manual
operations of the gate in emergency events like power failure.
POINTS TO CHECK WITH THE GATE
- Check that the gate track is well fixed to a solid foundation to prevent deformation which would result into an unbalanced travelling of
the gate.
- IMPORTANT: Make sure that gate stops are fixed in the open and closed gate positions so that the gate does not over travel the permitted
limit and go out of the upper guide.
- IMPORTANT: Make sure that, once at the end of the permitted travel, the gate does not hit the gate posts or special gate stops to avoid
damages to its structure.
FITTING MEC 200 ON TO THE FIXING BASE PLATE
- The first operation is to fix the fixing base plate to the ground and make sure that it is perfectly levelled. Fixing distances are as indicated
in pic.1 here below. Fixing is by setting the plate into a concrete foundation.
- Remove the MEC 200 cover by loosening the three screws-A and pulling it upwards; Temporary fix the MEC 200 operator to the fixing
base plate by means of the four screws-B. (pic. 2).
FIXING BASE PLATE
TO SET IN CONCRETE
GROUND
MEC 200 HORIZONTAL
SPIRIT LEVEL
GROUND
MEC 200 VERTICAL
FIXING
BASE PLATE
TO SET IN
CONCRETE
- Remove the MEC 200 cover by loosening the three screws-A and pulling it upwards; temporary fix the MEC 200 operator to the fixing
base plate by means of the four screws-B (pic.2).
PROTECTION
COVER
SCREWS TO FIX
THE COVER - A
4 Nos. FIXING
SCREWS - B
MEC 200 VERTICAL
PIC. 1
PIC. 2

3
RACK FITTING OPERATIONS
IMPORTANT: If installing MEC 200 Vertical it is recommended to insert 2 mm shims between the fixing bracket and the operator base
plate before welding the rack to the gate, so that rack and gear mesh each other with an adequate clearance after that the shims have
been removed.
- Temporary fix MEC 200 on to the fixing bracket, perfectly levelled, by means of the 4 fixing screws C.
- MEC 200 outer gear must run idle: loosen (by 1 or 2 turns maximum) the hexagonal head screw by means of the release spanner E 17
supplied with the equipment (pic.3).
RELEASE SPANNER E 17
ANTI-CLOCKWISE
TO RELEASE M8 FIXING
SCREWS - C
DRIVING GEAR
OR SPROCKET
FIXING
BRACKET
M8 FIXING
SCREWS - C
DRIVING GEAR
OR SPROCKET
ANTI-CLOCKWISE
TO RELEASE
RELEASE
SPANNER E 17
2 mm SHIMS TO
REMOVE AFTER HAVING
FIXED THE RACK TO
THE GATE
- While fixing the rack it is required that the MEC 200 driving gear is not connected with the gate and it can be made run idle by means
of the release spanner E17 supplied with the equipment; the gate can be freely moved by hand.
- Temporary clamp the rack to the gate so that it can adequately mesh the driving gear: the rack must mesh the driving gear, idle, of MEC
200 in a very smooth way, without friction (pic. 4).
IMPORTANT: Before definitely fixing any component, make sure that the rack can mesh the driving gear of MEC 200 so that the whole
system, gate included, can be smoothly run by hand the full travel open and close without any friction.
- Remove the 2 mm shims only after having fixed the rack. An adequete clearance between rack and gear has thus been achieved (pic. 4).
RACK FIXING BY WELDING IT TO THE GATE RACK FIXING BY MEANS OF SCREWS AND FITTING PARTS
22x22 mm RACK, 2 m LENGTH
RIGID SPOT WELDING
THREADED PIN
DISTANCE NUT
WASHER
M8 SCREW
MEC 200 VERTICAL IS SUPPLIED
WITH 8 mm STEEL RACK, 1 m
LENGTH TO BE FIXED BY SCREWS
IMPORTANT: respect the same rack pitch when joining
the rack bars. Use a spare rack bar as in the picture to
make sure that the junction has the same configuration.
PITCH GAUGING SPARE RACK
MEC 200 HORIZONTAL MEC 200 VERTICAL
FIXING
BRACKET
MEC 200 HORIZONTAL MEC 200 VERTICAL
PIC. 3
PIC. 4

4
IMPORTANT: All the electrical equipment to be properly earthed.
FIT THE GATE WITH A METALLIC NET
IN CASE THE GATE OPENINGS ARE
WIDER THAN 8 mm
JUNCTION BOX
WHERE ALL CABLES
ARE PRE-TERMINATED
n°3x1,5
n°3x1
n°2x1
n°4x1,5
n°2x1
230 V
n°4x1
n°2x1
n°4x1
cable RG58
n°4x1
1
2
67
9
8
10
13
3
4
14
5
11
12
n°2x1
n°4x1
17
15
16
- Fix the limit switch striking plates as shown in the diagram: the
distance between the roller tip of the limit switch spring and the
striking plate front surface line must be 15 mm. This distance
will allow the correct operation of the limit switch spring in both
travelling directions (pic. 5). Should the limit switch roller go
beyond the 15 mm distance, unscrew and remove the roller, then
cut the spring to measure.
- IMPORTANT: The gate must stop before hitting the gate post or
special gate stops to prevent any damage to its structure.
LIMIT SWITCH FITTING INSTRUCTIONS
LIMIT SWITCH STRIKING
PLATE TO BE FIXED TO THE
GATE BY BOLTS
LIMIT SWITCH ROLLER
- Voltage supply, electric motor, flashing lamp Miri 4 require 1.5 mm2cables, which must not exceed a 50 m distance. For greater distances
the recommended cable square section is 2 mm2(pic. 6).
- Limit switches, photocells, keyswitch, push button switch and accessories: 1 mm2cables can be used for these items (Pic.6).
- The safety pneumatic edge is to be fitted to the gate edge and is connected to the control box by a cable to be automatically rewound
to take up the slack. A remote controlled switch can be fitted instead, series connected with the limit switch or the photocell receiver.
- The electronic control panels type ELPRO 10 PLUS (pic.7) and ELPRO 14 PLUS (for double bi-parting sliding gates only) are pre-set for
all required operations, automatic or semi-automatic, and are fitted with line relays and fault-detecting led indicators.
- The electronic control panel type ELPRO 70/3 PLUS is incorporated in the operator and wiring is to be done as indicated in the diagram (pic.8).
N.W. CARRY OUT AN ANALYSIS OF THE RISKS INVOLVED IN COMPLIANCE WITH THE EN 12445 AND EN 12463 NORMS. PROVIDE SAFETY
DEVICES WHERE NEEDED.
ELECTRICAL CONNECTIONS TO THE ELECTRONIC CONTROL PANEL
1) Flashing lamp MIRI 4
2) Photocell receiver POLO 44
3) Radio link receiver CRUASTRO
4) Electronic Programmer ELPRO 10 PLUS
5) Magnetic Thermal 0.03 A, 230 V 50 Hz Mains Circuit Breaker
(beyond 100 m cable Ø 2.5 mm)
6) Gate operator MEC 200
7) Gear rack
8) Radio Link transmitter CRUASTRO
9) Pneumatic Safety Edge or Sensor Barrier
10) Keyswitch PRIT 19
11) Plug-in Radio Receiver Card ASTRO 43/2R
12) Aerial BIRIO A8
13) Photocell Receiver POLO 44
14) Push Buttons PULIN 3
15) Post with POLO 44 Photocell Receiver
16) Post with POLO 44 Photocell Projector
17) Transmitter ASTRO 43/2 TR Piccolo/Small
PIC. 5
PIC. 6

5
!
Drwg. No. 4135
PLUS
10
GB
In case of failure of the panel:
- Make sure that the power supply to the electronic programmer is
230V ±10% or 400V ±10%
- Make sure that the power supply to the Electric Motor is 230V ±10%
or 400 V ±10%
- Check fuses
- Check photocells if contacts are normally closed
- Check all NC contacts
- Check that no voltage drop has occurred from the control panel to
the electric motor
General description: the electronic control panel Elpro 10 Plus, new generation, is designed to operate sliding gates. Power supply is 230/400V single-phase and three-
phase. Built in full compliance with BT 93/68/CE Low Voltage and EMC 93/68/CE Electro-Magnetic Compatibility Regulations. Fitting operations are recommended by a
qualified technician in conformity to the existing safety standards.The manufacturing company declines any responsability for incorrect handling and application; also,
it reserves the right to change or update the control panel any time. Failure to follow installation regalations may result in serious damage to property and persons.
PLEASE NOTE:
- The control panel must be installed in a sheltered, dry place, inside the box provided with it.
- Make sure that the power supply to the electronic programmer is 230V ±10% or 400V ±10%
- Make sure that the power supply to the Electric Motor is 230V ±10% or 400 V ±10%
- For distances of over 50 metres we recommend using electric cables with bigger sections.
- Fit the mains to the control panel with a 0.03A high performance circuit breaker.
- Use 1.5 mm2section wires for voltage supply, electric motor and flashing lamp. Maximum recommended distance 50 m.Use 1 mm2section wires for
limit switches, photocells, push-buttons/key-switch and accessories.
- Bridge terminals 1 and 2 if no photocells are required.
- Bridge terminals 3 and 6 if no key- or push-button switches are required.
N.W: To fit extra accessories such as lights, CCTV etc. use only solid state relays to prevent damages to the microprocessor.
DIP-SWITCH
145678
2
ON
OFF
3
Dip-Switch:
1= ON. Photocells. Stop while opening
2= ON. Radio. No reversing while opening
3= ON. Automatic closing
4= ON. Preflashing activated
5= ON. Radio. Step by step. Stop in between
6= ON. Dead Man Control (Dip 4=OFF and Dip 3=OFF)
7= ON. No lamp on during dwell time
8= OFF. No function
Led Status Indication:
L1= 230V 50Hz power supply. Alight
L2= Photocells, if obstructed light goes off
L3= Open. Alight whenever an Open pulse is given
L4= Close. Alight whenever a Close pulse is given
L5= Stop. It goes off on pulsing Stop
L6= Radio. It goes on by pressing a transmitter button
L7= Gate Status; it flashes on gate opening
L8= Limit switch Close; off when gate is closed
L9= Limit switch Open; off when gate is open
L10= It stays on for a time equal to the time set on T4
TSR
PULIN 3
26
27
28
3
DIP-SWITCH
ON
OFF
145678
23
L2 L3 L4 L5 L6
L7
L8 L9
174 10 11 12 13 19 20
285
396
STOP
COMMON
OPEN
CLOSE
230V 25W max
FLASHING LAMP
230/400V
L1
L10
F1=8A mains F2=8A mains F3=8A mains
F5=1A flashing lamp
protection
F4=630mA
Transformer
protection
F6=630mA
24V protection
RADIO
PLUG-IN
CARD CONNECTOR
MOTOR RUN TIME
from 5 to 128s
DWELL TIME
from 5 to 128s
PEDESTRIAN
OPENING TIME
from 3 to 30s
-
+
-
+
-
+
-
+EXT TIME (electric lock and
courtesy light) from 2 to 255s
T4
T3
T2
T1
PHOTOCELLS
SAFETY EDGE
RADIO
LIMIT SWITCH CLOSE
LIMIT SWITCH OPEN
COMMON LIMIT SWITCH
ELPRO 10 PLUS
18
16 17
COMMON
M
U
WV
21 22
NEUTRAL
S
LIVE
2322
ELECTRIC LOCK OR
12V AC RELAY FOR
230V COURTESY LIGHT
RS RS
CAPACITOR
LIVE
24V OUTPUT max. load:
2 pairs photocells
1 radio receiver
24V max 3W pilot light
LIVE
R
TRANSFORMER
230V ±10% 50Hz
SINGLE-PHASE
VOLTAGE SUPPLY
400V ±10% 50Hz
THREE-PHASE
VOLTAGE SUPPLY
NEUTRAL
ELPRO 10 plus 1.5
MICROPROCESSOR
LIVE
MOTOR
230V
400V
SINGLE- AND THREE-PHASE FOR SLIDING GATES
AND AUTOMATIONS FITTED WITH LIMIT SWITCHES
PIC. 7

LOW VOLTAGE ELECTRICAL CONNECTIONS
6
Drwg. No. 4135
PLUS
10
GB
SINGLE- AND THREE-PHASE FOR SLIDING GATES
AND AUTOMATIONS FITTED WITH LIMIT SWITCHES
Photocells and Safety Edge:
PHOTOCELLS AND
SAFETY EDGE
12 13
24V (500 mA) OUTPUT (MAX. LOAD:
2 PAIRS PHOTOCELLS
1 RADIO RECEIVER)
Push Button Switch Pulin3:
26
27
28
3
COMMON
Led to indicate status of Open - Stop -
Close switches
Electric lock:
Set the T4 Trimmer Time to the lowest value
The electric lock is excited for 2 seconds
1
DIP-SWITCH 1:
ON: Photocells stop gate while opening,
reverse it on closing once obstacle is
removed
OFF: Photocells do not stop gate while
opening, reverse it on closing in
case of an obstacle
Button switch:
3456
STOP
COMMON
OPEN
CLOSE
Limit switch: 10
COMMON
89
LIMIT SWITCH CLOSE LIMIT SWITCH OPEN
Radio Contact: 7
3
COMMON
RADIO
CONTACT
- Open/Close (Standard)
- Travel reversing on pulsing
- Step by step
25
ON: Step by step. Stop in between
OFF: Standard operating mode
ON: Gate is not reversed while opening
OFF: Any pulse reverses the gate
DIP-SWITCH 2 and 5 (NEVER set BOTH of them to ON at the same time):
24V 3W Indication Light:
Light ON = Open gate
Light OFF = Closed gate
Flashing (fast) 0.5s = Closing gate
Flashing (normally) 1s = Opening gate
Flashing (slowly) 2s = gate is stopped
311
Connect a 12VAC Relay
(T4 Trimmer Time from 2s to 255s)
to operate a 230V lamp
Courtesy light:
12
RS RS
RS RS
-
+
- TIME EXT (Electric lock and
courtesy light) from 2 to 255s
T4
-
+T4

7
PLUS
10
GB
SINGLE- AND THREE-PHASE FOR SLIDING GATES
AND AUTOMATIONS FITTED WITH LIMIT SWITCHES
Single- (230V) and Three-phase (400V) Motors:
-
+
T1
MOTOR RUN TIME
OPEN / CLOSE
from 5 to 128s
T2
-
+
CAPACITOR
18
16 17
COMMON
M
MOTOR
U
WV
Flashing lamp: 19 20
230V MAX 25W 47
DIP-SWITCH 4 and 7:
ON: Pre-flashing
OFF: No pre-flashing
ON: Lamp is not operating during
Dwell Time. Automatic Mode.
OFF: It flashes during Dwell Time .
Automatic Mode.
230V 400V
Power supply:
Hold on switched (Deadman) control:
Open and Close operations are achieved "by holding a switch on"
(no relay self-holding is involved) therefore a phisical attendance
is required to keep the gate opening or closing until either the
button or key is released.
DIP-SWITCH 6
6
ON= Deadman Control. Dip-switch 4=OFF
and Dip-switch 3=OFF
OFF= Standard Operations
Remote Controlled Operations Excluded during Dwell Time on Automatic Mode:
3
ON= Automatic Closing
OFF= Closing by Pulse 5
ON: Step by step. Stop in between
OFF: Standard Operations
With this setting it is not possible to operate the gate by remote control during the dwell time on automatic mode.
DIP-SWITCH 2=ON, 3=ON and 5=ON
2
ON: No reversing on opening
OFF: Travel reversing on any pulsing
3
DIP-SWITCH 3
ON= Automatic Closing
OFF= No Automatic. Semi-automatic
closing by pulse
Automatic / Semiautomatic:
Automatic Operation: any pulse opens the gate, the gate stays open as long as the Dwell time
expires as set by T2 trimmer, then it closes automatically, no pulsing is required.
Semi-automatic Operation: any pulse opens the gate that stays open. A second pulse to Close is
required for the gate to close.
Dwell Time
from 5 to 128s
T2
-
+
Pedestrian Opening:
-
+
Trimmer T3 at minimum disactivates Pedestrian Opening
from 3 to 30s. It can be activated by any pulse (eg. by remote control) superior to 2s
How it works: Set the clock to the required time. On the pre-set time the gate is automatically opened and held open. Any further
pulsing (even by remote control) is not accepted by the system until the time pre-set by the clock has expired. On expiring and
after the pre-set dwell time the gate is closed automatically.
T3 trimmer on to zero, Dip-Switch 3=ON.
Time clock installation:
DIP-SWITCH No.3=ON Automatic Closing
3
ON= Automatic Closing
OFF= No Automatic. Semi-automatic
closing by pulse
-
+
Pedestrian Trimmer T3
set on to zero
43
COMMON
COMMON
OPEN
NO
External Time Clock
FADINI
l'apricancello
T3 PEDESTRIAN TIME
from 3 to 30s
230V ±10% 50Hz
SINGLE-PHASE
21 22
NEUTRAL
S
LIVE
2322
R
21 22
TR S
LIVE
2322
400V ±10% 50Hz
THREE-PHASE
LIVE
NEUTRAL
DWELL TIME
from 5 to 128s
Drwg. No. 4135
ELECTRICAL POWER CONNECTIONS
OPERATING MODES

8
General description: The electronic control panel Elpro 70/3 Plus, new generation, is designed to operate the sliding gate operators MEC 200. Power supply is 230-380V
single- and three-phase. It is built in full compliance with the Low Voltage and Electro-Magnetic Compatibility Regulations. Fitting operations are recommended to be carried
out by a qualified technician in conformity to the existing safety standards. The manufacturing company declines any responsability for incorrect handling and applications;
also, it reserves the right to change or update the control panel any time. Failure to follow installation regalations may result in serious damage to property and persons.
PLEASE NOTE:
- The control panel is fitted inside Mec 200.
- Make sure that the power supply to the electronic programmer is 230V ±10%
- Make sure that the power supply to the Electric Motor is 230V ±10%
- For distances of over 50 metres we recommend using electric cables with bigger sections.
- Fit the mains to the control panel with a 0.03A high performance circuit breaker.
- Use 1.5 mm2section wires for voltage supply, electric motor and flashing lamp. Maximum recommended distance 50 m.Use 1 mm2section wires for
limit switches, photocells, push-buttons/key-switch and accessories.
- Bridge terminals 11 and 12 if no photocells are required.
- Bridge terminals 5 and 6 if no key- or push-button switches are required.
N.W: To fit extra accessories such as lights, CCTV etc. use only solid state relays to prevent damages to the microprocessor.
Dip-Switch:
1= ON Photocells.Stop on opening
2= ON Radio. No reverse on opening
3= ON Automatic closing
4= ON Preflashing activated
5= ON Radio.Step by step. stop in between
6= ON Dead Man Control (Dip 4=OFF n Dip 3=OFF)
7= ON No light during dwell time
8= OFF. No function
PLUS
70/3
GB
SINGLE-/THREE-PHASE FOR SLIDING GATE OPERATORS MEC 200
DIP-SWITCH
145678
2
ON
OFF
3
In case of failure of the panel:
- Make sure that the power supply to the electronic programmer is 230V ±10% or 400V ±10%
- Make sure that the power supply to the Electric Motor is 230V ±10% or 400 V ±10%
- Check fuses
- Check photocells if contacts are normally closed
- Check all NC contacts
- Check that no voltage drop has occurred from the control panel to the electric motor
Drwg. No. 4138
DIP-SWITCH ON
OFF
145678
23
L2
L3 L4
L5 L6 L7
400V
F1=8A Mains F2=8A Mains F3=8A Mains
F5=1A Flashing
Lamp Protection
F4=630mA
Transformer
Protection
F6=630mA for 24V
protection
TRANSFORMER
MOTOR RUN TIME
from 5 to 150s
DWELL TIME
from 5 to 150s PEDESTRIAN TIME
from 3 to 30s
-
+
-
+
-
+
T3
T2
T1
T
NEUTRAL
S
LIVE
MOTOR
M
U
WV
16μF CAPACITOR for
single-phase application
1410
25
39
24V RADIO POWER
SUPPLY
INDICATION LAMP CLOSE
COMMON
78
6
STOP
CLOSE
OPEN
RADIO CONTACT
FLASHING LAMP
230V 25W max
191816 17 2322
11 12
PHOTOCELL CONTACT
13 1514
LIMIT SWITCH CLOSE
LIMIT SWITCH OPEN
COMMON
24V PHOTOCELL
SUPPLY
20 21
SAFETY SWITCH
25 2624 292827
230V
±10%
50Hz
SINGLE-PHASE
POWER SUPPLY
L9
L8
L1
L10
R
LIVE
230/400V
±10%
50Hz
THREE-PHASE POWER
SUPPLY
INDICATION
LIGHT
24V max 3W
230V
COM.
+24
ELECTRIC LOCK
OR 12V AC RELAY FOR 230V
COURTESY LIGHT
-
+
T4
EXT TIME (Electric lock &
Courtesy Light) from 2 to 255s
INDICATION LAMP OPEN
RADIO
PLUG-IN
CARD CONNECTOR
PIC. 8

9
11 12
20 22 21
Safety SwitchRadio Power Supply 12
24V Power supply
16 17
LOW VOLTAGE ELECTRICAL CONNECTIONS
Push Button
Switch:
Photocell:
18 19
PHOTOCELL
CONTACT
POWER SUPPLY 24V
LIGHT
+24V
16 17
Drwg. No. 4138
1
DIP-SWITCH 1:
ON: Photocells stop gate while opening,
reverse it on closing once obstacle is
removed
OFF: Photocells do not stop gate while
opening, reverse it on closing in
case of an obstacle
Limit switch: 15
COMMON
13 14
LIMIT SWITCH CLOSE LIMIT SWITCH OPEN
Radio Contact: 10
9
COMMON
RADIO
CONTACT
- Open/Close (Standard)
- Travel reversing on pulsing
- Step by step
25
ON: Step by step. Stop in between
OFF: Standard operating mode
ON: Gate is not reversed while opening
OFF: Any pulse reverses the gate
DIP-SWITCH 2 and 5 (NEVER set BOTH of them to ON at the same time):
STOP
COMMON
OPEN
CLOSE
345
INDICATION
LAMP OPEN
48V max 3A
INDICATION
LAMP CLOSE
48V max 3A
78
6
24V 3W Indication Light:
Light ON = Open gate
Light OFF = Closed gate
Flashing (fast) 0.5s = Closing gate
Flashing (normally) 1s = Opening gate
Flashing (slowly) 2s = gate is stopped
Electric lock:
Set the T4 Trimmer Time to the lowest value
The electric lock is excited for 2 seconds Connect a 12VAC Relay
(T4 Trimmer Time from 2s to 255s)
to operate a 230V lamp
Courtesy light:
SINGLE-/THREE-PHASE FOR SLIDING GATE OPERATORS MEC 200
PLUS
70/3
GB

OPERATING MODES
10
22 23
230V MAX 25W
230V 400V
Dwell Time
from 5 to 128s
T2
-
+
-
+
-
+
27 22
RT S
LIVE
2928
230V ±10% 50Hz
SINGLE-PHASE
NEUTRAL
LIVE
400V ±10% 50Hz THREE-PHASE
230/400V ±10% 50Hz
THREE-PHASE MOTOR
M 3
U
WV
25 2624
230V ±10% 50Hz
SINGLE-PHASE
MOTOR
M 2
U
WV
25 2624
16μF CAPACITOR
Drwg. No. 4138
Led Status Indication:
L1 = 230V 50Hz power supply. Alight
L2 = Photocells, if obstructed light goes off
L3 = Open. Alight whenever an Open pulse is given
L4 = Close. Alight whenever a Close pulse is given
L5 = Stop. It goes off on pulsing Stop
L6 = Radio. It goes on by pressing a transmitter button
L7 = Gate Status; it flashes on gate opening
L8 = Limit switch Close; off when gate is closed
L9 = Limit switch Open; off when gate is open
L10= It stays on for a time equal to the time set on T4
SINGLE-/THREE-PHASE FOR SLIDING GATE OPERATORS MEC 200
PLUS
70/3
GB
Single- (230V) and
Three-phase (400V) Motors:
MOTOR RUN TIME
OPEN / CLOSE
from 5 to 150s
Flashing lamp:
47
DIP-SWITCH 4 and 7:
ON: Pre-flashing
OFF: No pre-flashing
ON: Lamp is not operating during
Dwell Time. Automatic Mode.
OFF: It flashes during Dwell Time .
Automatic Mode.
Power supply:
FADINI
l'apricancello
DWELL TIME
from 5 to 150s
Hold on switched (Deadman) control: DIP-SWITCH 6
6
ON= Deadman Control. Dip-switch 4=OFF
and Dip-switch 3=OFF
OFF= Standard Operations
3
DIP-SWITCH 3
ON= Automatic Closing
OFF= No Automatic. Semi-automatic
closing by pulse
Automatic / Semiautomatic:
Pedestrian Opening:
Trimmer T3 from 3 to 30s.
It can be activated by any pulse (eg. by remote control) superior to 2s
COMMON
ELECTRICAL POWER CONNECTIONS
-
+
Trimmer
T3

11
INCORPORATED
ELECTRONIC CONTROL CARD
ELPRO 70/3 PLUS
VOLTAGE CUT OFF
MICROSWITCH
LIMIT SWITCH
TERMINAL BOARD
TO BE CONNECTED
TO THE MAIN PANEL
VOLTAGE CUT OFF
SAFETY
DEVICE
MAIN BOARD
CONTROL PANEL
ELPRO 10 PLUS
LIMIT SWITCH
MICROSWITCH
COMMON
LIVE 2
LIVE 1
LIVE 1
COMMON
LIVE 2
VOLTAGE CUT OFF
MICROSWITCH
MAIN BOARD
CONTROL PANEL
ELPRO 70/3 PLUS N.C.
LIVE 1
COMMON
LIVE 2
- It is recommended to fit three-phase operators with a safety device consisting of a switch to cut off power to the low voltage circuit.
Connections are in series with the limit switch common terminal (pic. 9). The switch is activated whenever the override spanner is
inserted for manual operations or the operator cover is removed.
Should the limit switches be wrongly connected so that their action opposes the normal travelling of the gate, reverse their connections
in the main board. Change over the live connections, keep the common fixed in the same terminal.
PIC. 9
ILLUMINATED LED
BOARD ON VOLTAGE

12
-The electrical connections to the motor are as described in the diagram included in each specific control box (pic.7 and pic.8)
Should it be needed to reverse the rotation direction of the motor, change live 1 with live 2, but the neutral is to remain fixed in its terminal
(pic.10).
NOTE: SHOULD THE MOTOR FAIL TO OPERATE THE GATE IN CASE OF POWER SHORTAGE, ADD AN EXTRA 12.5 μF CAPACITOR AND
PARALLEL CONNECT IT TO THE ELECTRIC MOTOR LIVE 1 AND 2 (PIC 10).
TORQUE CONTROL AND ADJUSTMENT
MEC 200 incorporates an adjustable clutch system for torque control. The system is in an oil bath and can be adjusted to the gate weight.
Adjusting is by a screw which is located on one side of the operator (pic.11). A special spanner E17 is provided with the equipment for
this purpose: unscrew the locknut; the more you tighten the screw clockwise, the more you increase the operator torque; by unscrewing
it torque is decreased. Once set it to meet the site requirements, tighten the locknut hard.
TORQUE SETTING
SCREW = +TORQUE
UNSCREW = –TORQUE
MEC 200 VERTICALMEC 200 HORIZONTAL
ADDITIONAL
STARTING
12,5 μF CAPACITOR
TWO-PHASE
230 V 50 Hz
ELECTRIC
MOTOR
CONTROL PANEL
MAIN BOARD
ELPRO 10 PLUS
LIVE 1
COMMON
LIVE 2
CONTROL PANEL
MAIN BOARD
ELPRO 70/3 PLUS N.C.
LIVE 1
COMMON
LIVE 2
LIVE 1
COMMON
LIVE 2
PIC. 10
PIC. 11

13
Power output
Supply voltage
Frequency
Absorbed power
Absorbed current
Motor rotation speed
Capacitor
Intermittent service
ELECTRIC MOTOR
SINGLE-PHASE THREE-PHASE SINGLE-PHASE THREE-PHASE THREE-PHASE
MEC 200 GEAR BOX
Rated torque
Gear ratio
Running speed
Oil temperature
Oil type (AGIP ROTRA THT)
Protection standard
Weight. Mec 200 Vertical
Weight. Mec 200 Horizontal
Max. gate weight
Duty cycle 25 s Open - 30 s Dwell - 25 s Close
Time for one complete cycle 80 s
No. of complete cycles Open-Dwell-Close: 45/Hour
No. of complete cycles per year (8 hours’ service per day): 131˙000 cycles
Power supply
Voltage output
Low voltage output
E.M. max. power output
Line fuses
Secondary fuses
Logic switching
Box dimensions
Protection standard
Elesta relay marking
ELPRO 10 PLUS ELECTRONIC PANEL
Power transformer
Magnetic core
Voltage
Outputs
Frequency
Insulation
Main switch
Contact rating
230 / 400 V
230 V - 25 W
24 V - 10 W
1˙100 W
5 A
1A - 630 mA
Open-Stop-Close
290x205x140
IP 437
VDE-CSA-DEMCO-SEV
10 A 230 V
4 A 400 V
20 VA
1.5 W / 0.5 thick
0-230 V
0-12-18-24 V
50-60 Hz
4 Kv x 1’
T215K Mark SAA
15A 250 V AC
0.37 KW (0.5 HP)
230 V
50/60 Hz
510 W
2.4 A
1˙380 rpm
20 μF
S3
0.37 KW (0.5 HP)
230/400 V
50/60 Hz
575 W
2.1-1.2 A
1˙380 rpm
S3
0.73 KW (1 HP)
230 V
50/60 Hz
1˙130W
5.7 A
1˙380 rpm
30 μF
S3
0.73 KW (1 HP)
230/400 V
50/60 Hz
1˙030 W
3.7-2.2 A
1˙380 rpm
S3
1.1 KW (1.5 HP)
230/400 V
50/60 Hz
1˙500 W
5.1-3 A
1˙380 rpm
S3
40 Nm
1:32
9.6 m/1’
-20°C +80°C
W 80 - Kg 0.22
IP 557
19 Kg
19.5 Kg
400 Kg
40 Nm
1:32
9.6 m/1’
-20°C +80°C
W 80 - Kg 0.22
IP 557
18 Kg
18.5 Kg
450 Kg
80 Nm
1:32
9.6 m/1’
-20°C +80°C
W 80 - Kg 0.22
IP 557
23 Kg
23.5 Kg
800 Kg
80 Nm
1:32
9.6 m/1’
-20°C +80°C
W 80 - Kg 0.22
IP 557
21 Kg
21.5 Kg
850 Kg
110 Nm
1:32
9.6 m/1’
-20°C +80°C
W 80 - Kg 0.22
IP 557
25 Kg
25.5 Kg
1˙200 Kg
TECHNICAL SPECIFICATIONS
SECTION VIEW WITH BRAKE (on request) AND RELEASE KEY
BUILT-IN AIR-COOLED BRAKE
(on request)
ADJUSTMENT
SPANNER E17
ANTI-CLOCKWISE
TO RELEASE
PIC. 12
Drwg. No. 3404

14
MEC 200 OVERALL DIMENSIONS
467
245
174
130
290
60
38
498
1˙000
160 130
290
92
467
172
92
280
260
120
200
PIC. 13
MEC 200 VERTICAL
MEC 200 HORIZONTAL
FIXING
BASE PLATE
1 meter LENGHTS
GEAR RACK

15
FITTING ACCESSORIES FOR INSTALLING MEC 200
GEAR RACK FIXING
SET
STEEL GEAR RACK
22 x 22 mm THICKNESS
STEEL GEAR RACK
WITH FIXING SLOTS
NYLON GEAR RACK
8 mm THICKNESS
POWER CUT OFF
DEVICE
E 17 RELEASE
SPANNER
FIXING
BASE PLATE
LIMIT SWITCH STRIKING
PLATES FOR SCREW FIXING
TO THE GATE
MEC 200 VERTICAL MEC 200 HORIZONTAL
PIC. 14

09-2007
The manufacturers reserve the right to change the products without any previous notice
Distributor’s box
MEC 200
ELECTRO-MECHANICAL SLIDING GATE OPERATOR
IMPORTANT WARNING NOTES
- Before installing the equipment carry out a Risk Analysis and fit any required device in compliance with EN 12445 and
EN 12453 Safety Norms.
- lt is recommended to keep to the instructions in this booklet - make sure that the motor specifications as printed on the
motor sticker conform to those of the mains.
- Dispose properly of the packaging materials such as cardboard, nylon and polystyrene through specialized companies.
- Should the operator be removed, do not cut the electrical cables, but properly remove them by loosening the pins in the
terminal board.
- Switch off the mains switch before the cover of the cable junction box is removed.
- All the equipment must be properly earthed by the yellow/green cable marked with the specific symbol.
- It is recommended to carefully read the regulations, advice and remarks in the book “Safety Norms”.
The growth of MECCANICA FADINI has always been based on the development of guaranteed products thanks to our “TOTAL
QUALITY CONTROL” system which ensures constant quality standards, updated knowledge of the European Standards and
compliance with their requirements, in view of an ever increasing process of improvement.
EUROPEAN MARK CERTIFYING CONFORMITY
TO THE ESSENTIAL REQUIREMENTS OF THE
STANDARDS 98/37/EC
•DECLARATION OF CONFORMITY
•SAFETY NORMS
•EN 12453, EN 12445 STANDARDS
•CEI EN 60204-1 STANDARDS
•WARRANTY CERTIFICATE ON THE CUSTOMER'S REQUEST
The “CE” mark certifies that the operator conforms to the essential requirements of the European Directive art. 10 EEC 73/23, in
relation to the manufacturer’s declaration for the supplied items, in compliance with the body of the regulations ISO 9000-UNI EN
29000. Automation in conformity to EN 12453, EN 12445 safety standard.
CHECKING AND MAINTENANCE:
To achieve an optimum performance and longer life of the equipment and in observance of the safety regulations, it is recommended
that inspections and proper maintenance are made by qualified technicians to the whole installation ie. both the mechanical and
electronic parts, as well as wiring.
- Mechanical parts: maintenance every 6 months approx.
- Electronic apparatus and safety equipment: maintenance every month approx.
DISPOSE OF PROPERLY
ENVIRONMENT-NOXIOUS MATERIALS
2003/108/CE Directive for
waste electrical and
electronic equipments
GB
AUTOMATIC GATE MANUFACTURERS
s.n.c.
®
Via Mantova, 177/A - 37053 Cerea (Verona) Italy
Tel. [phone] r.a. - Fax [phone]
e-mail: [email protected] - www.fadini.net