Fairchild T5200 Series Manual

FAIRCHILD T5200 SERIES
ELECTRO-PNEUMATIC TRANSDUCER
Installation, Operation and Maintenance Instructions
Identification Number
1
2
3
Factory Mutual Approval Only.
Intrinsically Safe Units cannot be set for Reverse Acting
Mode in field.
Units shipped calibrated 4-20 mA, 10-50 mA units must
be calibrated in field.
5200-
T
1
2
3
Underwriting Group
Approval Class
Factory Mutual
Canadian Standard
Explosion-Proof
NEMA 4X/IP65
None (leave blank)
Intrinsically Safe
None (leave blank)
Output
1-5 mA
4-20 mA
10-50mA
1-5 VDC
1-9 VDC
Input
psig
[BAR]
(KPa)
Options
Valve Mount
(F)
(C)
(XPD)
(N)
()
(I)
()
(1)
(4)
(5)
(9)
(0)
(1)
(2)
(V)
1
Figure 1. Model T5200 Series Transducer Identification Number System.
GENERAL INFORMATION
The Model T5200 Series Electro-Pneumatic Transducer converts a DC current or voltage input signal to a directly
proportional pneumatic output.
1

SPECIFICATIONS HAZARDOUS AREA CLASSIFICATION
Functional Specifications
Output
Range
3-15 psig
[0.2-1.0 BAR]
(20-100 kPa)
Supply
Pressure
20 2 psig
[1.5 0.15 BAR]
(150 15 kPa)
+
-
+
-
+
-
Air Con-
sumption
(SCFM)
0.16 (0.27 m /HR) Maximum
3
Output
Capacity
(SCFM) 0.15 (0.26 m /HR) Maximum
3
Impedance/
Input Signal 1-5 mA
4-20 mA
10-50 mA
1-9 VDC
1-5 VDC
2000
120
50
2550
375
OHMS (nominal)
Range
1
1
Performance Specifications
Terminal
Based
Linearity
0.50% Full Scale
+
-
Independent
Linearity
0.25% Full Scale
+
-
Hysteresis &
Repeatability
within 0.1% Full Scale
Supply
Pressure
Effect
+
-
18-22 psig, [1.2-1.55 BAR], (120-155 kPa)
0.3% of span for a 1 psig, [0.1 BAR],
(10 kPa) supply change.
Shock and
Vibration
Effect
Negligible up to 2 g's
between 5 Hz and 200 Hz
Ambient
Temperature -40 F to +150 F (-40 C to +65.5 C)
Temperature
Coefficient Less than 1% of Span / 50 F (27.7 C)
Frequency
Responce -3 db @ 20 Hz (unloaded)
RFI/EMI
Effect
EMC Directive 89/336/EBC
European NORM EN 61326
Materials of
Construction
Aluminum
Sapphire
Stainless Steel
Fiberglass
Body and Housing ........
Ball and Orifice ...........
Nozzle .............
PC Board ..............
FM (Factory Mutual) Approvals:
Explosion-Proof:
(TFXPD5200)
Class I, Division 1, Groups B, C, and D;
Class II, Division 1, Groups E, F, and G;
Maximum Ambient 650C;
NEMA 3R Enclosure. (Upright Position Only)
(TFXPDI5200)
Class I, Division 1, Groups A, B, C, and D;
Class II, Division 1, Groups E, F, and G;
Class III, Division 1, Fibers;
Maximum Ambient 650C.
(TFN5200)
NEMA 4X Enclosure.
Intrinsically Safe:
(TFI5200)
Class I, Division 1, Groups A, B, C, and D;
Class II, Division 1, Groups E, F, and G;
Class III, Division 1, Fibers;
NEMA 3R Enclosure. (Upright Position Only)
Entity Parameters
Voc 1 40 VDC
= Ca 3 0 F
=
Isc 2 125 mA
= La 4 0 mH
=
1 Voc = Open Circuit Voltage 3 Ca = External Capacitance
2 Isc = Short Circuit Current 4 La = External Inductance
CSA (Canadian Standards Association) Approvals:
Intrinsically Safe:
(TCI5200)
Class I, Division 1, Groups A, B, C, and D;
Class II, Division 1, Groups E, F, and G;
Type 3 Enclosure;
Rated 1-5 mA, 4-20 mA, 10-50 mA, 1-5 VDC, and 1-9 VDC;
Temperature Code T4A.
Approvals are valid when connected through a Shunt
Zener Diode Safety Barrier meeting the following
parametric requirements:
Rated: 28V Max. 300 Ohm Min.
FM
Add 332 OHMS for CSA.
R
APPROVED
2
1

INSTALLATION
The Model T5200 can be mounted directly onto a flat surface
using the two 10-32 tapped mounting holes in the base of the
housing (except "V" option). For more information, see
Figure 2. “T5200 Outline Dimensions” below.
The Model T5200 can be Panel Mounted using the
mounting bracket supplied in Mounting Kit EA-15268.
For more information, see Figure 3. on page 3.
An Optional Mounting Kit 14596 is available when installing
the unit on a 2" pipe. For more information, see Figure 4.
on page 4.
NOTE: To maintain NEMA 3R Rating, for outdoor use,
mount the T5200 in an upright position. For
more information, see Figure 4. “Mounting
Kit 14596” on page 4.
Figure 2. T5200 Outline Dimensions.
Two 10-32 x 5/16
(except "V" option)
Tapped Mounting Holes
Two 1/4-20 x 3/8
Mounting Holes
Four
10-32 x 3/8
Mounting
Holes
1/4 NPT
Outlet Port
(typical)
1/4 NPT
Inlet Port
(typical)
Orifice
1/2 NPT for
Electrical
Conduit
1/4 NPT
Plug in
Outport for
"V" Option
1/2 NPT
Outlet
"V" Option
1/2
12.7
1/2
12.7
5/8
15.0
1/4
6.4
1/2
12.7
3
76.2
5 1/2
140.0
5/8
15.0
1 1/2
38.1
2 1/4
57.2
1 1/2
38.1
3/4
19
1 3/8
34.3
1 5/8
40.9
1 1/2
40.4
3/16
15.7
OUT IN
2 7/8
73.2
3 3/8
86.9
Figure 3. Mounting Kit 15268. (Sold Separately)
3

Installation (continued)
Figure 4. Optional Mounting Kit 14596. (Sold Separately)
4

INSTALLATION
The Model TXPD5200 can be mounted directly onto a flat
Mounting Kit 14140 is available for Panel or 2" Pipe
surface using the four 1/4-20 x 7/16 tapped mounting holes
Mounting. For more information, see Figure 6. on page
in the base of the housing (except "V" option). For more
5.
information, see Figure 5. “TXPD5200 Outline Dimen-
sions” below.
Figure 5. TXPD5200 Outline Dimensions.
23/64
9.1
21/4
57.2
4
101.6
6 1/2
165.1
3
76.2
2 13/32
61.0
49/64
19.6
IN
Two
1/4-20 x .56
Mounting
Holes
1/2
NPT
1/4 NPT
Supply
Port
Four 1/4-20 x 7/16
Tapped Mounting Holes
(except "V" option)
Orifice
1/2 NPT
Outlet
"V" Option
1/4 NPT
Plug in
Outport
for "V"
Option
7 21/32
194.6
4 19/64
109.0
23/64
9.1
9/16
14.2
4 55/64
123.4
2 1/8
53.8
1/2
13.0
Figure 6. Mounting Kit 14140. (Sold Separately)
5

_
_
Pneumatic Connections
Clean all pipelines to remove dirt and scale before instal-
lation.
Apply a minimum amount of pipe compound to the male
threads of the fitting only. Do Not use teflon tape as a
sealant. Start with the third thread back and work away
from the end of the fitting to avoid the possibility of
contaminating the transducer. Install the transducer in the
air line.
The inlet and outlet ports are labeled on the end of the
transducer. Tighten connections securely. Avoid under-
sized fittings that will limit the flow through the transducer
and cause a pressure drop down stream. For more
information, see Figure 2. “Outline Drawing” on page 3.
NOTES: Instrument quality air, per ISA Standards D7.3-
1981, is required. Use a filter to remove dirt
and liquid in the air line ahead of the trans-
ducer for correct performance. If an air line
lubricator is used, it MUST be located down-
stream, beyond the transducer.
The user is responsible for insuring that the
environment in which the unit will be in-
stalled, and the operating gas, are compatible
with the materials in the transducer.
Electric Connection
For the T5200 Transducer, make connections to the Ter-
minal Block through a 1/2 NPT Conduit Connector (not
supplied) and a plastic sleeve as shown below in Figure 7.
“Electrical Connections”.
For the TXPD5200 Transducer, make connections from
the Sealed Connector Wires to an external Terminal Block.
The TXPD5200 Transducer has an additional ground wire
that is used. For more information, see Figure 7. “Electrical
Connections” below.
NOTE: The T5200 & TXPD5200 should be wired in
accordance with the wiring diagram inside of
cover.
Wiring in Hazardous Areas
Wiring in hazardous areas should be performed in accor-
dance with the Table 1. and any local codes that apply.
Table 1. Hazardous Location Wiring Practices.
Country Agency Code
U.S.
Canada
FM
CSA
ANSI/ISARP 12.6 & ANSI/NFPA 70
CEC Part 1
Intrinsically Safe Connections
Refer to the latest revision of the indicated drawing.
Table 2. Intrinsically Safe Installation Drawings.
Underwriting Group Drawing Number
To prevent possible ignition of hazardous at-
mosphere, DO NOT REMOVE COVER from the
TXPD5200 Transducer while current is on.
WARNING:
FM (Factory Mutual)
CSA (Canadian Standards)
EC-14007
EC-16097
To maintain Explosion-Proof capability, DO NOT
DAMAGE mating surfaces between cover and
base. NEVER ADD GASKETS.
+
Conduit
Connector
(Forward Mode)
Green Lead
( ) ground
Plastic
Sleeve
1/2 NPT
(typical)
Black Lead
( ) negative
Terminal Block
+
+
_
_
_
Red Lead
(+) positive
RED
RED
GREEN
GREEN
BLACK
BLACK
(Reverse Mode)
+
_
I
N
P
U
T
+
_
I
N
P
U
T
Model T5200
_
Terminal Block
(Forward Mode)
+
_
+
_
I
N
P
U
T
NA
Model TXPD5200
Sealed
Connector
Wires
+
_
+
_
I
N
P
U
T
NA
(Reverse Mode)
Conduit
Connector
Figure 7. Electrical Connections.
6

CALIBRATIONS / ADJUSTMENTS
Equipment Required for Calibration:
• Pneumatic Supply capable of delivering up to 150 psig.
• Current Supply capable of delivering up to 50 mA.
• Voltage Supply capable of delivering up to 10 VDC.
• Pressure Gage capable of a digital readout up to 50 psig
with an accuracy of .1%.
• Digital Volt Meter capable of a readout up to 30 mA or
10 VDC with an accuracy of .02%.
The following adjustments are provided:
Full Range Operation
Forward/Reverse Mode
Calibration - Zero and Span
FULL RANGE OPERATION
Forward Acting Mode Adjustment
1. Connect the input signal to the transducer as shown
in Figure 7. “Electrical Connections.”
NOTE: Air Supply must be connected before adjust-
ments are made.
• Forward Acting Calibration-Zero
2. Apply the minimum input signal and adjust the Zero
screw for minimum output pressure. Turn screw
counterclockwise to increase pressure and clock-
wise to decrease pressure.
• Forward Acting Calibration-Span
3. Apply the maximum input signal and adjust the Span
screw on the potentiometer for maximum output
pressure. Turn screw clockwise to increase pres-
sure and counterclockwise to decrease pressure.
4. Repeat steps 2-3 until the desired output range is
obtained. For more information, see Figure 8. “T5200/
TXPD5200 Calibration Configuration.”
Reverse Acting Mode Adjustment
5.
Reverse the input signal connections to the transducer
as shown in Figure 7. “Electrical Connections.”
• Reverse Acting Calibration-Zero
6. Apply the minimum input signal and adjust the Zero
screw for maximum output pressure. Turn screw
counterclockwise to increase pressure and clock-
wise to decrease pressure.
• Reverse Acting Calibration-Span
7. Apply the maximum input signal and adjust the Span
screw on the potentiometer for minimum output
pressure. Turn screw clockwise to increase pres-
sure and counterclockwise to decrease pressure.
8. Repeat steps 6-7 until the desired output range is
obtained. For more information, see Figure 8. “T5200/
TXPD5200 Calibration Configuration.”
Model T5200
Decrease
Pressure
Decrease
Pressure
Zero
Adjustment
Zero
Adjustment
1/4 NPT
Outlet Port
(typical)
1/4 NPT
Outlet Port
(typical)
1/4 NPT
Inlet Port
(typical) 1/4 NPT
Inlet Port
(typical)
1/2 NPT
Conduit
Connector
1/2 NPT
for Electrical
Conduit
Span
Adjustment
Span
Adjustment
Increase
Pressure
Increase
Pressure
SPAN
ADJUSTMENTS
ZERO
ADJUSTMENTS
ZERO
Model TXPD5200
See Figure 7.
For Electrical
Connections
Figure 8. T5200 / TXPD5200 Calibration Configuration.
7

MAINTENANCE
To clean the Orifice, use the following procedure: To clear problems caused by Magnet malfunction,
use the following procedure:
1. Shut off the valve that is supplying air to transducer.
Remove the Air Line from the Inlet Port. 1. Shut off the valve that is supplying air to transducer.
It is not necessary to remove the Transducer
2. Remove the Orifice Assembly (2) from the unit by from air line.
threading a 1/4-20" Screw into the orifice housing and
pulling it out through the inlet port. For more informa- 2. Remove three Screws (5) holding Magnet (6) to
tion, see Figure 9. “Exploded Drawing” below. Transducer (1).
3. Clean with alcohol and dry with compressed air. 3. Remove Magnet (6) and clean gap of any foreign
material with masking tape. For more information,
NOTE: Parts must be completely dry before reas- see Figure 9. “T5200 Exploded Drawing“ below.
sembling. 4. Place Magnet (6) over Coil (7) and tighten with three
Screws (5).
To replace PC Board, use the following procedure: 5. Using a non-metallic rod, raise up on the arm to make
1. Disconnect wires from Terminal Block on PC Board (4). sure Coil (7) is free to move in Magnet (6).
NOTES: If Coil is sticking or dragging, loosen
2. Unsolder Red (+) and Black (-) Leads on PC Board (4). Screws and reposition Magnet. Tighten
Screws and repeat step 5.
3. Remove four Screws (3) holding PC Board (4) to
Transducer (1). For more information, see Figure 9. If the standard maintenance procedure
“Exploded Drawing” below. does not correct the problem, install
Service Kit.
4. Replace PC Board (4) with the appropriate PC Board
from Table 3. on page 9.
Model TXPD5200
Gap
VIEW A
VIEW A
Model T5200
2
2
1
1
3
5
4
6
7
6 (ref.)
Figure 9. Exploded Drawing.
8

Maintenance (continued) TROUBLE-SHOOTING
Table 3. T5200 Series Components.
Item Qty. Part No. Description
1
2
3
4
4
4
4
4
4
4
4
5
6
7
1
1
4
1
1
1
1
1
1
1
1
3
1
1
NS
NS
NS
NS
NS
NS
13744-2
15638-2
13745-2
15483-2
14639-2
15640-2
13746-2
15639-2
1
2
1
2
1
2
1
2
Transducer
Orifice
Screw
Screw
Magnet
Coil
1-5 mA PC Board
1-5 mA PC Board
4-20,10-50 mA PC Board
4-20,10-50 mA PC Board
1-5 VDC PC Board
1-5 VDC PC Board
1-9 VDC PC Board
1-9 VDC PC Board
1
2
For T5200, TFI5200, TFN5200, TFNI5200, TXPD5200,
& TXPDI5200 Units Only.
For TCI5200 Units Only.
Table 4. Trouble-Shooting.
Problem Solution (check)
No Output Supply Pressure
Clogged Orifice
Leakage Pneumatic Connections
Low or Improper
Span Adjust Zero and Span Adjust
Supply Pressure Low
Output Leakage
Erratic Operation DC Signal
Loose Wires or Connections
Liquid in Air Supply
Dirt in Magnet Gap
Unit Does Not
Operate
Replace PC Board
NS: (Not Serviceable) In the Part No. column, indicates
that the part is not available for field replacement.
9

10
LEGAL NOTICE:
The information set forth in the foregoing Installation, Operation and Maintenance Instructions shall not be
modified or amended in any respect without prior written consent of Fairchild Industrial Products Company. In
addition, the information set forth herein shall be furnished with each product sold incorporating Fairchild's unit
as a component thereof.
IS-500T5200
Litho in USA
Rev. O 06/07