Falcon E350/38 User guide

T100644 Ref. 3
E350/38 and E350/39
COUNTER TOP FRYERS
INSTALLATION and
SERVICING INSTRUCTIONS
IMPORTANT
The installer m st ens re that the installation of the appliance is in conformity with these instr ctions and
National Reg lations in force at the time of installation. Partic lar attention MUST be paid to -
BS7671 IEE Wiring R gulations
H alth And Saf ty At Work Act.
El ctricity At Work R gulations.
Fir Pr cautions Act
This appliance has been CE-marked on the basis of compliance with the Low Voltage and EMC Directives for
the voltages stated on the nit data plate.
WARNING - THIS APPLIANCE MUST BE EARTHED
On completion of the installation these instr ctions sho ld be left with the Engineer-in-Charge for reference
d ring servicing. F rther to this, The Users Instr ctions sho ld be handed over to the User, having had a
demonstration of the operation and cleaning of the appliance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND
COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY
RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
In order to obtain maxim m performance from this nit we wo ld recommend that a Maintenance Contract be
arranged with SERVICELINE. Visits may then be made at agreed intervals to carry o t adj stments and
repairs. A q otation will be given pon req est to the contact n mbers below.
WEEE Dir ctiv R gistration No. WEE/DC0059TT/PRO
At end of nit life, dispose of appliance and any replacement parts
in a safe manner, via a licenced waste handler.
Units are designed to be dismantled easily and recycling of all
material is enco raged whenever practicable.
Falcon Foods rvic Equipm nt
HEAD OFFICE AND WORKS
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
SERVICELINE CONTACT -
PHONE - 01438 363 000 FAX - 01438 369 900

Warranty Policy Shortlist
Warranty does not cover :-
Correcting fa lts ca sed by incorrect installation of a prod ct.
Where an engineer cannot gain access to a site or a prod ct.
Repeat commission visits.
Replacement of any parts where damage has been ca sed by mis se.
Engineer waiting time will be chargeable.
Ro tine maintenance and cleaning.
Gas conversions i.e. Nat ral to Propane gas.
Descaling of water prod cts and cleaning of water sensors where softeners/conditioners are not fitted, or are
fitted and not maintained.
Blocked drains.
Independent steam generation systems.
Gas, water and electrical s pply external to nit.
Light b lbs.
Re-installing vac m in kettle jackets.
Replacement of grill b rner ceramics when damage has been clearly ca sed by mis se.
Where an engineer finds no fa lt with a prod ct that has been reported fa lty.
Re-setting or adj stment of thermostats when nit is operating to specification.
Cleaning and nblocking of fryer filter systems d e to c stomer mis se.
L brication and adj stment of door catches.
Cleaning and Maintenance
Cleaning of b rner jets
Poor comb stion ca sed by lack of cleaning
L brication of moving parts
L brication of gas cocks
Cleaning/adj stment of pilots
Correction of gas press re to appliance.
Renewing of electric cable ends.
Replacement of f ses
Corrosion ca sed by se of chemical cleaners.

SECTION 1 - INSTALLATION
1.2 SITING
The appliance m st be installed on a firm co nter or
table or alternatively on a special p rpose b ilt stand
s pplied by Falcon. The nit may be installed to
within 25mm of any wall or partition at the rear and
sides.
A vertical clearance of 900mm between the top of the
nit and any overlying comb stible s rface m st be
provided and Fire Reg lations m st be complied with.
1.3 ELECTRICAL SUPPLY
The fryers are eq ipped with a single cable entry
sit ated at the rear, s itable for a 20mm cond it
connection.
A s itably rated isolating switch with contact
separation of at least 3mm in all poles m st be
installed and all wiring exec ted in accordance with
the reg lations listed on the title page of this man al.
THESE APPLIANCES MUST BE EARTHED.
An earth terminal is located within the terminal
compartment for this p rpose.
1.4 ELECTRICAL RATINGS
The fryers are for se on AC s pplies only. Either 3
phase/ 4 wire or single phase s pplies can be sed.
The electrical loadings are stated on the appliance
data plate.
SECTION 2 - ASSEMBLY and
COMMISSIONING
2.1 ASSEMBLY
a) Remove feet from bag and screw into locations on
nit base prior to positioning.
b) Position appliance and caref lly level it. Use feet
adj sters when mo nting on a co nter or table.
To mo nt a nit on p rpose b ilt stand, refer to
instr ctions s pplied with stand.
c) The appliance is s pplied complete and ready to
connect to the mains s pply.
2.2 CONNECTION TO THE ELECTRICAL SUPPLY
To gain access to terminals proceed as follows:
Remove knob at drain valve lever end. Use a 6mm
spanner on lever and a 10mm spanner on knob.
Remove two fixings in pper flange panel, i.e. below
front hob.
Move panel slightly forward at top ntil it clears hob.
Lift panel slightly pward th s releasing lower fixing
and remove panel.
Not
When connecting to a single phase s pply, the three
line terminals m st be connected together sing wire
links provided. It is important that the links and
incoming s pply cable are connected exactly as
shown in the following diagram.
After connecting to s pply, replace control panel and
drain valve knob and test nit.
2.3 COMMISSIONING
Ens re that nit is isolated at mains s pply.
Clean pan sing hot water and detergent.
Rinse o t and dry pan thoro ghly before commencing
operation.
Fill pan with cooking oil to level marked on element
g ard and switch on with thermostat at maxim m
setting i.e. 190
o
C. Check that indicator lamps f nction
and that thermostat operates.
After completion of installation, demonstrate method
of operation to kitchen staff. Point o t location of
isolating switch for se in an emergency or d ring
cleaning.
UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER
ARE NOT TO BE ADJUSTED BY THE INSTALLER
MODEL WIDTH
mm DEPTH mm HEIGHT mm WEIGHT kg WEIGHT lbs
E350/38 350 650 305 26 57
E350/39 700 650 305 46.4 102
1.1 MODEL NUMBER, NETT WEIGHTS
and DIMENSIONS
NL1L2L3
S pply Cables
NL1

SECTION 3 - SERVICING
BEFORE ATTEMPTING ANY MAINTENANCE,
ISOLATE THE APPLIANCE AT THE MAIN SWITCH
AND TAKE STEPS TO ENSURE THAT IT IS NOT
INADVERTENTLY SWITCHED ON.
3.1 CONTROL PANEL - TO REMOVE
a) Drain pan by inserting drain pipe over a s itable
receptacle then p ll o t drain lever and move it to
the right.
b) Remove knob at drain valve lever end sing a 6mm
spanner on lever and a 10mm spanner on knob.
c) Remove two screws in pper flange of facia panel
i.e. below front hob.
d) Move panel slightly forward at top ntil clear of hob
then lift panel slightly pward th s releasing lower
fixing and to remove panel.
3.2 CONTROL THERMOSTAT
and INDICATOR LAMPS
If these prove fa lty they are not normally repairable
and m st be replaced sing the following proced res:
3.2.1 Control Th rmostat
In order to replace control thermostat, it will be
necessary to remove nit from stand or table location.
Adopt the following proced re :
a) Drain pan(s).
b) Remove control panel as detailed in Section 3.1.
c) Note positions and remove wires.
d) Using a 'st bby' pozi screwdriver, remove
thermostat from control panel.
e) Disconnect s pply connections and remove fryer
from location to enable it to be t rned on its side
later.
f) Remove element as detailed in Section 3.3.
g) Remove cover plate from element hinge block
thro gh which thermostat capillary t be passes.
Manoe vre t be and phial thro gh moving hinge
t be.
h) From front, remove two fixings which sec re base
plate and remove plate.
j) T rn nit on to its side. Feed capillary t be and
phial thro gh hole in base of hinge block and
remove thermostat.
k) Replace in reverse order. Take care that capillary
t be is well clear of element terminals.
m) Replace elements (see Section 3.3). Also replace
base and control panels.
n) Fill pan with oil and heat it p.
Carry o t installation tests.
Not
When replacing a cotrol thermostat, fit existing
ins lating sleeving over capillary t bing. Ens re that
no portion of t bing is exposed to possible contact
with live parts. Coil excess t be by wrapping it aro nd
a s itable mandrel of approximately 25mm diameter.
3.2.2 Indicator Lamps
Remove control panel as detailed in Section 3.1.
P ll off lamp connections and ndo n t that sec res it
at rear. Remove lamp and replace in reverse order.
3.3 ELEMENT
To replace heating element proceed as follows:
a) Drain pan.
b) Remove basket s pport bar from element and f lly
raise element.
c) Remove 10 pozidriv screws in nderside of
element terminal box.
d) Remove element terminal box bottom cover plate.
This can be effected by prising p lower edge with
a screwdriver.
e) Lower element and remove element g ard (4
screws). Also ndo clips that sec re thermostat
phial to element assembly.
f) Remove p sh-on element connections, first noting
their locations.
g) Remove two hex-headed screws which sec re
element assembly to terminal box. Remove
element, taking care not to kink or otherwise
damage thermostat capillary t be.
Replace element in reverse order ens ring that oil
resistant gasket is fitted nder element mo nting
plate.
Note that thermostat phial is fitted in third hairpin of
element from left, clamps being applied to centres
of three element sheaths.
3.4 SAFETY THERMOSTAT
3.4.1 To R s t
In the event of a control thermostat fail re that res lts
in overheating of oil, safety thermostat will interr pt
and switch off all power to elements.
To re-establish circ it, it will be necessary to reset
safety thermostat.
First allow fryer to cool, then remove control panel as
detailed in Section 3.1.
On single pan fryer (E350/38), safety thermostat is
reset by depressing t b lar rod sit ated immediately
below drain valve.
In the case of the do ble pan fryer (E350/39), two
safety thermostats are located at rear of nit between
two pans.
Reach in and depress red reset b tton (left and right
thermostats appropriate to left and right pans).

3.4.2 To R plac
In order to replace safety thermostat it will be
necessary to remove nit from its location on stand
or table. Adopt the following proced re:
a) Drain pan.
b) Remove control panel as detailed in Section 3.1.
c) Disconnect s pply connections and remove nit
from its location to enable it to be t rned on its
side later.
d) Remove element as detailed in Section 3.3.
e) Remove cover plate on element hinge block
thro gh which capillary t be passes. Manoe vre
capillary t be and phial thro gh moving hinge
t be.
f) From front, remove two fixings that sec re the
base plate and remove the plate.
g) T rn the appliance on to its side and remove
safety thermostat from mo nting bracket. P ll off
connections.
h) Feed capillary t be and phial thro gh hole in base
of hinge block and remove the thermostat.
j) Replace thermostat in reverse order, taking care
that capillary t be is well clear of element
terminals.
k) Replace elements (see Section 3.3). Also replace
base panel and the control panel.
m) Fill pan with oil and heat it p. Carry o t installation
tests.
3.5 DRAIN VALVE - TO REMOVE
Drain pan.
Remove control panel as detailed in Section 3.1.
Undo compression fitting n t at rear of valve,
adjacent to pan (t rn it clockwise).
Remove saddle clamp at front and remove valve.
Fit a new valve in reverse order. Apply a small
q antity of high melting point grease to sliding parts of
operating lever and also to circ lar shaped plate on
which end of spindle r ns.
3.6 TILT SWITCH
Located in element terminal box, this component
sho ld req ire no maintenance.

E350/38 Fry r Wiring Diagram

E350/39 Fry r Wiring Diagram