Falcon G350/2 Quick guide

T100555 Ref. 1
G350/1 OPEN TOP RANGE
G350/2 SOLID TOP RANGE
INSTALLATION and
SERVICING INSTRUCTIONS
These appliances must be installe an service by a competent person as stipulate by the Gas
Safety (Installation & Use) Regulations.
IMPORTANT
The installer must ensure that the installation of the a liance is in conformity with these instructions and
National Regulations in force at the time of installation. Particular attention MUST be aid to -
Gas Safety ( Installation & Use ) Regulations
Health An Safety At Work etc. Act
Local an National Buil ing Regulations
Fire Precautions Act
The a liances have been CE-marked on the basis of com liance with the Gas A liance Directive for the
Countries, Gas Ty es and Pressures as stated on the Data Plate.
On com letion of the installation, these instructions should be left with the Engineer-in-Charge for reference
during servicing. Further to this, The Users Instructions should be handed over to the User, having had a
demonstration of the o eration and cleaning of the a liance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND
COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY
RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
In order to obtain maximum erformance from this unit we would recommend that a Maintenance Contract be
arranged with SERVICELINE . Visits may then be made at agreed intervals to carry out adjustments and
re airs. A quotation will be given u on request to the contact numbers below.
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dis ose of a liance and any re lacement arts
in a safe manner, via a licenced waste handler.
Units are designed to be dismantled easily and recycling of all
material is encouraged whenever racticable.
Falcon Foo service Equipment
HEAD OFFICE AND WORKS
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
SERVICELINE CONTACT -
PHONE - 01438 363 000 FAX - 01438 369 900
Detaile recommen ations are containe in
Institute of Gas Engineers publishe
ocuments :
IGE/ UP/ 1, IGE/ UP/ 2, BS6173 an BS5440
All manuals and user guides at all-guides.com

Warranty Policy Shortlist
Warranty does not cover :-
Correcting faults caused by incorrect installation of a roduct.
Where an engineer cannot gain access to a site or a roduct.
Re eat commission visits.
Re lacement of any arts where damage has been caused by misuse.
Engineer waiting time will be chargeable.
Routine maintenance and cleaning.
Gas conversions i.e. Natural to Pro ane gas.
Descaling of water roducts and cleaning of water sensors where softeners/conditioners are not fitted, or are
fitted and not maintained.
Blocked drains.
Inde endent steam generation systems.
Gas, water and electrical su ly external to unit.
Light bulbs.
Re-installing vacuum in kettle jackets.
Re lacement of grill burner ceramics when damage has been clearly caused by misuse.
Where an engineer finds no fault with a roduct that has been re orted faulty.
Re-setting or adjustment of thermostats when unit is o erating to s ecification.
Cleaning and unblocking of fryer filter systems due to customer misuse.
Lubrication and adjustment of door catches.
Cleaning and Maintenance
Cleaning of burner jets
Poor combustion caused by lack of cleaning
Lubrication of moving arts
Lubrication of gas cocks
Cleaning/adjustment of ilots
Correction of gas ressure to a liance.
Renewing of electric cable ends.
Re lacement of fuses
Corrosion caused by use of chemical cleaners.
All manuals and user guides at all-guides.com

Model kW Btu/hr
G350/1 21.95 74,900
G350/2 11.9 40,600
Burner kW Btu/hr
O en To 4.3 14,700
Solid To 7.7 26,300
Oven 4.75 16,200
SECTION 1 - INSTALLATION
1.2 SITING
The range can be ositioned to within 20mm of a
combustible wall but to enable in-situ removal of side
anels for servicing, a clearance of 75mm at rear and
150mm at sides should be allowed. There should be
a minimum vertical clearance of 900mm above to
edge of a liance flue to any overhanging
combustible surface.
Important
If unit is to be installed with matching Falcon 350
a liances, the instructions for all units must be
consulted to determine the necessary clearances to
any combustible rear wall or overlying surface.
Some units require greater clearance than others.
The largest figure quoted in individual instructions will
determine that for com lete suite of adjoining units.
1.3 VENTILATION
Each unit must be installed on a firm level floor in a
well lit draught-free osition.
Adequate ventilation, whether natural or mechanical,
must be rovided to ensure sufficient fresh air for
combustion and for removal of combustion roducts.
Recommendations for ventilation for Catering
A liances are given in BS 5440.
Installation should be made in accordance with local
and/or national regulations a lying at the time, and a
com etent installer must be em loyed.
The a liance flue discharges vertically through the
grille at the hob rear. There must be no direct
connection of the flue to any mechanical extraction
system or the outside air. Siting a liance under a
ventilated cano y is the ideal arrangement.
1.4 GAS SUPPLY
The incoming service must be of sufficient size to
su ly full rate without excessive ressure dro .
A gas meter is connected to the service i e by the
local Gas Region (or local Gas Region Contractor).
An existing meter should be checked, referably by
the Region to ensure that the meter is adequate to
deal with the rate of gas su ly required.
Installation i ework should be fitted in accordance
with IGE/UP/2. The size of the i es from meter to
a liance must be not less than that of a liance inlet
connection, Rc
1
/
2
(
1
/
2
" BSP female). An isolating
cock must be located close to a liance to facilitate
shutdown during an emergency or routine servicing.
The cock must be easily accessible to the user.
1.5 ELECTRICAL SUPPLY
Not a licable on this a liance.
1.6 WATER SUPPLY
Not a licable on this a liance.
1.7 TOTAL RATED HEAT INPUTS -
NATURAL an PROPANE GAS
INDIVIDUAL BURNER HEAT INPUTS
NATURAL an PROPANE GAS
EQUIPMENT
Ventilation Rate Required
m
3
/ min ft
3
/min
Range, Unit Ty e 17 600
Pastry Oven 17 600
Fryer 26 900
Grill 17 600
Steak Grill 26 900
Boiling Pan 17 600
Steamer 17 600
Sterilizing Sink 14 500
Bains Marie 11 400
Tea/ Coffee Machine 8.5 - 14 300 - 500
UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER
ARE NOT TO BE ADJUSTED BY THE INSTALLER
MODEL WIDTH
mm DEPTH mm HEIGHT mm WEIGHT kg WEIGHT lbs
G350/1 700 650 870 97 214
G350/2 700 650 870 109 242
1.1 MODEL NUMBERS, NETT WEIGHTS
an DIMENSIONS
All manuals and user guides at all-guides.com

NATURAL GAS
MAIN PILOT PROPANE GAS MAIN PILOT
ù1.07 -ù1.75 -O en To
ù1.4 SIT
19
ù 2.4 SIT
36
Solid To
AMAL
170 -ù 1.8 -Oven
mbar inches w.g.
6
14.8
15
37
NATURAL
PROPANE
1.8 INJECTOR SIZES -
NATURAL an PROPANE GAS
Dimensions in mm
1.9 GAS PRESSURE
The ressure test oint is located on thermostat
situated behind front facia anel.
An adjustable governor (Rc
1
/
2
) is rovided on natural
gas units.
Do not use a governor on ro ane units.
1.10 BURNER ADJUSTMENT -
NATURAL an PROPANE GAS
1.10.1 Open Top
The burners are fitted with fixed injectors and aeration
settings. No adjustment is necessary.
Open Top Bypass Rate
Minimum gas flow to burner is governed by the size of
fixed drilled hole in gas ta by- ass screw. The orifice
size in screw is ù0.84mm for NATURAL Gas and
ù0.5mm for PROPANE.
1.10.2 Soli Top
The burner is fitted with fixed injectors and aeration
settings, and no adjustment is necessary.
1.10.3 Oven
The oven burner has a fixed injector and aeration ga
should be factory set. Check this is as indicated in
Figure 1 and reset if necessary.
7mm (Natural and Pro ane)
Figure 1
Oven burner aeration screw is located in burner
throat below loose base anel.
Oven By-Pass Rate
The minimum gas flow to burner is governed by fixed
drilled hole size of thermostat by- ass screw.
The orifice size is ù0.6mm for Natural gas and ù0.4
for Pro ane o eration.
SECTION 2 - ASSEMBLY
an COMMISSIONING
2.1 ASSEMBLY
Position unit and level using the feet adjusters.
The feet are rovided with holes which enable the
unit to be secured to the floor. It is essential to effect
this o eration on both models.
O en oven door, ull out shelves and loose base
anel. Check burner, s ark igniter and flame failure
arrangements are correctly located and secured.
Re lace all arts in reverse sequence.
On G350/1 model, check o en-to burner
assemblies, an su orts, s illage deflectors.
S illage trays may be acked se arately inside oven
com artment.
The s illage tray slides through an a erture in front
facia anel below controls (o en to models only).
The side s illage deflectors have a raised edge which
engage below fixed side trims.
The burner bodies and injectors are fixed and should
not require adjustment. The burner head fits loosely
on the aluminium bezel which is secured to dri tray.
Ensure the lugs and ins are correctly located.
On G350/2 models, check solid to by removing
bullseye and filling lates. Remove loose acking and
re lace fillings etc.
2.2 CONNECTION TO THE GAS SUPPLY
The su ly i ing and unit connection must be
installed in accordance with regulations listed on the
cover of the manual.
On NATURAL GAS units, the adjustable governor
su lied MUST BE FITTED in su ly, securely fixed
in a osition which enables adjustment to be made
during commissioning. Pro ane models MUST NOT
be fitted with a governor.
2.3 CONNECTING THE ELECTRICAL SUPPLY
Not a licable to these a liances.
2.4 CONNECTING THE WATER SUPPLY
Not a licable to these a liances.
All manuals and user guides at all-guides.com

2.5 PRE-COMMISSIONING CHECK
After connecting to gas su ly, fit a ressure gauge to
the test oint as detailed in Section 1.9). Check entire
installation for gas soundness. Purge air from system
and light burners in accordance with a ro riate
section below.
Check ressure on gauge and adjust governor if
necessary. Remove screwed ca on governor and
turn screw inside. Clockwise to increase ressure,
and vice-versa.
When satisfied ressure is correct, re-fit governor
ca .
2.5.1 Oven Burner
Check oven burner lights readily from s ark igniter
and heat oven at 270
o
C for a roximately 20 minutes
before turning knob back to 120
o
C. Observe that
burner flame reduces to by- ass rate. Check oven
burner aeration setting (as detailed in Section 1.10.3).
To Light The Oven Burner
Proceed as follows:
1. O en oven door to gain access to flame-failure
and igniter buttons.
2. Push in and turn thermostat knob anti-clockwise to
the 270
o
C setting
.
3. Push in flame-failure button and kee it ressed in.
4. Push igniter button to light burner. If it does not
light immediately, re eatedly ress and release
the button until it does.
5. Continue to ush flame-failure button for a rox.
15 seconds before release. The flame will now
increase to maximum and oven doors can be
closed. Turn thermostat knob to desired setting.
To Turn the Oven OFF
Push in and turn thermostat knob fully clockwise to
OFF osition.
2.5.2 Soli Top Burner
Check that hot late burner lights readily from ilot.
Check also that thermocou le remains energised
when burner is turned down to low setting on control
ta .
Warning
If ilot is extinguished intentionally or unintentionally,
no attem t to re-light gas should be made until at
least 3 minutes have ela sed.
To Light The Burner
Proceed as follows (Refer to Figure 2):
1. Remove centre ring using s ecial tool rovided.
2. Have a lit ta er or match ready in one hand.
3. With other hand, ush in control knob and turn
anti-clockwise until knob mark is o osite ignition
symbol.
4. Light to ilot, kee ing knob ushed in.
5. Release knob after a rox. 20 seconds, ilot
should remain lit. If not, ush knob in and turn
clockwise to OFF osition. Wait 3 minutes and
re eat from Ste 2.
6. Having established ilot flame, re lace centre ring.
7. Push knob in again and turn anti-clockwise to
FULL FLAME symbol to light burner.
8. If desired, burner can be turned to LOW or
SIMMER settings by further de ression of knob
and turning fully anti-clockwise to small symbol.
To Turn The Burner OFF
9. To turn off main burner leaving ilot lit, ush in
knob and turn to ignition symbol.
10.To turn off main burner and ilot, ush in knob and
turn to OFF osition.
Note
It will be seen from the above instructions, knob
requires to be ushed in rior to any turning
movement.
Ignition
Full Flame
Low
Flame
Figure 2
2.5.3 Open Top Burner
The gas ta s are of the safety ty e.
To Light A Burner (Refer to Figure 3)
Identify a ro riate ta by facia anel marker.
Push ta in and turn anti-clockwise to FULL FLAME
osition whilst a lying a lit ta er or match to rim of
burner head. Hold control knob in for u to 20
seconds in order for flame failure device to engage.
Knob can then be turned further anti-clockwise to
reduce flame if desired.
To Turn The Burner OFF
Sim ly turn knob clockwise as far as it will go.
OFF FULL ON SIMMER
(turn anti-clockwise) (turn further
anti-
clockwise)
Figure 3
All manuals and user guides at all-guides.com

2.6 INSTRUCTION TO USER
Having installed and commissioned unit, hand User
Instructions to user or urchaser and ensure that the
erson(s) res onsible understand(s) the instructions
for lighting, cleaning and correct use of a liance. It is
im ortant to ensure that location of the gas isolating
cock is made known to user and that the rocedure
for o eration in event of an emergency be
demonstrated.
SECTION 3 - SERVICING
an CONVERSION
Important
BEFORE ATTEMPTING ANY SERVICING,
ENSURE THAT THE ISOLATING COCK IS
TURNED OFF AND CANNOT BE
INADVERTANTLY TURNED ON.
AFTER ANY MAINTENANCE TASK, CHECK THE
APPLIANCE TO ENSURE THAT IT PERFORMS
CORRECTLY AND CARRY OUT ANY NECESSARY
ADJUSTMENTS AS DETAILED IN SECTION 1.
After carrying out any servicing or exchange of Gas
carrying com onents -
ALWAYS CHECK FOR GAS SOUNDNESS!
3.1 GAS CONVERSION CHECK LIST
For conversion to NATURAL GAS, add the correct
governor and set burner ressure.
For conversion to PROPANE GAS, remove the
governor from the gas circuit.
Other considerations :
CHANGE INJECTORS
CHANGE BY-PASS SCREW
CHANGE DATA PLATE
3.2 REMOVAL OF CONTROL PANEL
Turn gas off at isolating cock. Remove knobs and
undo fixings that retain facia anel. Pull anel forward
while slightly easing bottom edge u and clear of
control s indles.
3.3 BURNERS
3.3.1 Open Top Burners
Remove burner head which sits loosely on bezel
which is secured to dri tray.
Undo and remove brass venturi and bezel.
Undo fixings which secure dri tray to hob and
remove tray. Burner su ort bracket is located
directly below dri tray.
Undo burner body retaining nut and su ly i e
com ression fitting. Remove burner body.
Re lace in reverse order.
3.3.2 Soli Top Burners
To remove, roceed as follows:
a) Remove cast iron solid to lates.
b) Undo burner su ly i e nut (at the burner) using
2x
3
/
4
" or 19 mm o en-ended s anners through
anel slot.
c) Undo fixings which secure burner.
d) Manoeuvre injector end of burner rearward and lift
it u ward through su ort anel hole.
e) Injector may now be removed form burner if
required.
Re lace all arts in reverse order and check for gas
soundness.
3.3.3 Oven Burner
To remove, roceed as follows:
a) O en oven doors, and remove shelves, base late
and flame failure device cover.
b) Undo thermocou le gland nut at flame failure
device and undo fixings that secure thermocou le
to base. Turn two cli s clear.
c) Remove s ark igniter lead at burner.
d) Undo burner su ort bracket fixings and ush
rearward to clear injector and lift clear.
The injector may now be removed from the mounting.
Re lace arts in reverse order and check gas
soundness.
3.3.4 Pilot Burner (Soli Top Only)
To remove, roceed as follows:
a) Remove hot late com onents.
b) Remove solid-to burner as detailed in Section
3.3.2.
c) Undo fixing that secures ilot burner bracket to
cross member.
d) Lift assembly u ward sufficiently to enable
disconnection of su ly i e and thermocou le.
Note
Withdrawal of ilot i e will also remove injector, take
care not to lose it.
e) Undo fixings that secure ilot burner to bracket.
Re lace in reverse order, testing for gas soundness
before re-assembing the hot late com onents.
Note
A ilot adjustment screw is rovided on control valve
however it is not necessary to restrict flow. The screw
should be sufficiently o en to admit full flow to ilot.
All manuals and user guides at all-guides.com

2
Ignition electrode Thermocou le
Outline of burner Burner orts
4.0
4.5
4.0
4.5
3.4 INJECTORS
3.4.1 Open Top
Remove an su ort and burner head.
Undo and remove brass venturi. Place an extended
socket down main burner body centre.
Undo injector and carefully remove it.
Re lace in reverse order.
3.4.2 Oven an Soli Top
Injectors are accessible for removal u on removal of
the burners.
3.5 FLAME FAILURE DEVICE
3.5.1 Oven
To remove, roceed as follows -
a) Remove oven burner as described in Section
3.3.3.
b) Undo union nut that secures gas su ly i e to
flame failure device at front of unit.
c) Undo fixings which secure injector bracket to base
anel and lift assembly clear.
Flame failure device embodies a thermocou le
heated directly by burner flame, i.e. no ilot is used.
The correct relationshi between thermocou le robe
and burner is shown in Figure 4. When FFD button is
ressed to light burner, gas is admitted to burner at a
reduced rate. When thermocou le robe is
sufficiently heated to enable FFD to become
energised, full gas rate will flow u on release of
button.
3.5.2 Open Top
Remove hob an su orts and burner heads to allow
access to brass venturi. Undo venturi and remove
with aluminium bezel.
Thermocou le can now be observed rotruding
through dri shed. Undo dri shed fixings and
remove.
Burner su ort bracket is located directly below dri
shed. Remove nut that secures thermocou le to
bracket and ull through from underside.
Undo thermocou le connection at FFD section of gas
ta and carefully remove thermocou le from hob.
Re lace in reverse order.
3.5.3 Soli Top
Flame failure thermocou le is art of ilot assembly.
See Section 3.3.4.
3.6 SPARK IGNITER
To remove, roceed as follows:
a) Remove oven grid shelves and base late.
b) Remove FFD and igniter cover.
c) Remove igniter lead and from inside, undo nut that
secures igniter.
Re lace in reverse order. Check oven burner ignites
from s ark. If s ark-ga adjustment is necessary,
refer to dimensions in Figure 5.
3.7 OVEN THERMOSTAT
3.7.1 Thermostat Replacement
To remove, roceed as follows -
After removing control anel, undo com ression nut
on gas su ly i e at thermostat rear.
Undo fixings that secure thermostat. Free thermostat
sensor from oven roof cli s and feed ca illary tube
and sensor back through roof hole into u er
com artment. Thermostat can now be removed from
unit.
N.B. Re lace in reverse order, always ensuring that a
new gasket is used and joints are tested for gas
soundness
3.8 GAS TAPS
3.8.1 Open Top
Remove control anel as detailed in Section 3.2.
To Service
Undo ta body fixings and withdraw s indle and niting
arrangement to allow lug to be eased out.
Re lace in reverse order.
To Remove
Undo com ression fitting brass nut on su ly i e at
rear of gas ta .
Remove thermocou le connection from FFD section
of ta .
Undo fixings and gently remove ta from su ly
manifold.
To Clean an Re-grease a Tap
Dismantle ta by removing single front retaining
screw then ush in and rotate s indle anti-clockwise
until niting in is free. Withdraw s indle and centre
lug, taking care not to lose the small com ression
s ring. Clean all arts with a soft rag, and s aringly
re-grease lug with an a roved high tem erature
grease is recommended. Also a ly grease to
o erating s indle where it enters lug.
Note
Ta lugs and bodies are made in matched airs -
DO NOT INTERCHANGE.
All manuals and user guides at all-guides.com

Before re-assembling ta to float rail, check
serviceability of rubber sealing washer and if in
doubt, fit a new washer.
Re-fit all arts in reverse order, checking for gas
soundness.
3.8.2 Burner Control - Soli Top
This is a combined gas ta and flame failure device.
The ta has four indented ositions, i.e. off, ignition,
full on, and simmer.
Adjusting screws are rovided for regulating ilot and
simmer flame.
To Remove
Proceed as follows:
a) Remove control knobs and remove facia anel as
detailed in Section 3.2.
b) Remove hot late com onents.
c) Undo burner su ly i e union at control rear.
d) Remove fixings which clam control to circular float
rail tube.
e) Withdraw control forward slightly to enable ilot
su ly i e and thermocou le union nuts to be
loosened.
To clean and lubricate ta , roceed as follows:
f) Remove fixings which retain front securing late,
holding late against internal s ring ressure.
g) Carefully withdraw late com lete with o erating
s indle.
h) Withdraw ex osed rod, s ring, brass washer and
sealing washer. Take care not to lose any of these
small arts.
j) Withdraw lug.
Clean lug and mating hole in control body with a soft
rag. S aringly re-grease lug with an a roved
heat-resistant grease.
Re-assemble strictly in reverse order, taking care with
central in assembly, i.e. fit s ring to in first, then
brass washer, and finally the sealing washer. When
inserting into lug, ensure sealing washer fits snugly
in recess at bottom of hole in lug. When
re-assembling o erating s indle, ensure that niting
in engages in lug slot.
The LOW FLAME setting is adjustable by means of a
screw on front of control (See Figure 5).
If it is necessary to adjust flame, ado t the following
rocedure:
k) Turn screw fully clockwise as far as it will go, then
undo a rox. a quarter to a third of a turn.
m) Light burner and turn to LOW setting.
n) Observe flame and if necessary turn screw very
slightly to obtain a satisfactory condition.
Turn anti-clockwise to increase flame and
vice-versa. Aim to achieve lowest ossible stable
flame, i.e. not tending to extinguish.
Low Flame Setting Screw
Figure 5
3.9 GOVERNOR
This a lies to NATURAL GAS UNITS ONLY.
The ty e of governor used will normally require little
servicing. The air breather hole should be checked
regularly for dirt blockage.
Always re-check test oint ressure after governor
maintenance.
3.10 DOORS
To renew a door seal, remove old seal com lete with
retaining channel.
The new seal is su lied com lete with cli s.
Fit these through channel hole and ush into door
holes. Tuck seal ends into holes.
After fitting new seals, it may be necessary to adjust
door fit by removing or adding shims to hinges and
ball-catch kee er. To gain access to u er hinges
and kee er, it is necessary to remove facia anel
(see Section 3.2).
SECTION 4 - SPARES
When ordering s are arts, always quote a liance
ty e and serial number. This information will be found
on data badge attached to rear of hob u stand.
All manuals and user guides at all-guides.com