Falcon Dominator Plus User guide

DOMINATOR PLUS
G3101OTC Fan-assisted Range
INSTALLATION and
SERVICING INSTRUCTIONS
This appliance must be installed and serviced by a qualified person as stipulated by the
Gas Safety (Installation & Use) Regulations.
IMPORTANT
The installer must ensure that the installation of the appliance is in conformity with these instructions
and National Regulations in force at the time of installation. Particular attention MUST be paid to:
Gas Safety (Installation & Use) Regulations
Health And Safety At Work etc. Act
Local and National Building Regulations
Fire Precautions Act
Detailed recommendations are contained in
Institute of Gas Engineers published documents:
IGE/UP1,IGE/UP/2
BS6173 and BS5440
These appliances have been UKCA/CE-marked based on compliance with the Gas Appliance
Regulations/Product Safety and Metrology Regulations, Electrical and Electromagnetic Compatibility (EMC)
Regulations/Directives for the Countries, Gas Types and Pressures as stated on the data plate.
WARNING: TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC,
MUST BE EARTHED.
On completion of the installation, these instructions should be left with the Engineer-in-Charge for
reference during servicing. Further to this, The Users Instructions should be handed over to the User,
having had a demonstration of the operation and cleaning of the appliance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING
AND COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED
PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
To obtain maximum performance from this unit regular servicing of the appliance should be undertaken to ensure
correct operation, it is functioning as intended, and safe to use. We recommend servicing in accordance with SFG20
Maintenance Schedules and as a minimum, after 2,500 hours of use, or annually, whichever comes first and that a
maintenance contract be arranged with an appointed service contact. Visits may then be made at agreed intervals to
carry out adjustments and repairs.
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement
parts in a safe manner, via a licenced waste handler.
Units are designed to be dismantled easily and recycling of all
material is encouraged whenever practicable.
Falcon Foodservice Equipment
HEAD OFFICE AND WORKS
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
Phone: [phone]
T100758 Ref.7

SECTION 1 - INSTALLATION
UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE
MANUFACTURER ARE NOT TO BEADJUSTED BY THE INSTALLER.
1.1 MODEL NUMBERS, NETT WEIGHTS andDIMENSIONS
Model
Width
(mm)
Depth
(mm)
Height
(mm)
Weight
(kg)
G3101 OTC Range
900
770
890
114
1.2 SITING
The appliance should be installed on a level, fireproof surface, in a well lit and draught free position.
If the floor is constructed of combustible material, then local fire requirements should be checked
to ensure compliance. A clear space of 150mm should be left between rear and side of unit and
any combustible wall.
Important - If appliance is to be installed in suite formation with other matching units, the instructions
for all models must be consulted to determine the necessary clearances to any combustible rear wall
or overlying surface. Some models require greater clearances than others and the largest figure
quoted in individual instructions will therefore determine the clearance of the complete suite adjoining
appliances.
The oven flue discharges vertically through hob rear. There must be no direct connection of flue to
any mechanical extraction system or to the outside air. Open top burners discharge combustion
products directly into the room.
Care should be taken not to disturb air combustion admission and evacuation on open top burner
models.
1.3 VENTILATION
Adequate ventilation must be provided to supply sufficient fresh air for combustion and allow easy
removal of combustion products which may be harmful to health. Recommendations for Ventilation
of CateringAppliances are given in BS5440:2.
For multiple installations the requirements for individual appliances should be added together.
Installation should be made in accordance with local and/or national regulations applying at the
time. A competent installer MUST be employed.
1.4 GAS SUPPLY
The incoming service must be of sufficient size to supply full rate without excessive pressure drop.
A gas meter is connected to the service pipe by gas supplier. Any existing meter should be
checked by supplier to ensure it is of adequate capacity to pass required rate for appliance in
addition to any other gas equipment installed.
Installation pipe work should be fitted in accordance with IGE/UP/2. The pipe work should be of
adequate size but not smaller than unit gas inlet connection, ie. Rp¾ (¾” B.S.P.). An isolating cock
must be located close by to allow shut-down during an emergency or servicing.
If flexible tube is used, the gas supply tubing or hose shall comply with national requirements in force.
These will be periodically examined and replaced as necessary.
The installation must be tested for gas tightness. Procedure details can be found in IGE/UP/1.
The adjustable governor supplied must be fitted to natural gas appliances.
1.5 ELECTRICAL SUPPLY
This appliance is suitable forAC supplies only.
The standard unit terminal arrangement is for use on a two phase supply (with neutral). By adding a
link, positioned between L1 and L2 on Terminal Block 1, the range can be converted for single
phase. Refer to wiring diagram for further information.
The electrical ratings are:
230V~ (6.5kW) or
400V 2N~ (6.5kW) - L1 = 3.3kW / L2 = 3.2kW
1.6 WATER SUPPLY
Not applicable to this appliance.

1.7 HEAT INPUTS - NATURAL and PROPANE GAS (kW net & Btu/hr gross)
1.7.1 Total Inputs
Model
kW
Btu/hr
G3101 six burner
31.8
120,000
1.8 INJECTOR DIAMETERS NATURAL and PROPANE GAS
Model
Natural
Propane
Open top
Ø1.93mm
Amal 120
1.9 GAS PRESSURE ADJUSTMENT NATURAL and PROPANE GAS
The following operating pressures apply to all units :-
1.9.1 Burner Pressure
Gas type
mbar
inches w.g
Natural Gas
15
6
Propane Gas
37
14.8
1.9.2 Supply Pressure
Gas type
mbar
inches w.g
Natural Gas
20
8
Propane Gas
37
14.8
Test point is located on RH side of gas manifold situated behind front control facia.
An adjustable governor (¾" BSP) is provided on Natural Gas units. This should be adjusted to
achieve an operating pressure at c o n t r ol manifol d of 15mbar (6 inches w.g.).
For multi-burner systems, approximately half of the burners should be on when setting governor
pressure.
1.10 BURNER ADJUSTMENT NATURAL and PROPANE GAS
1.10.1 Burner Aeration
Open top burners are fitted with fixed injectors and set aeration apertures. NO ADJUSTMENT is
possible.
1.10.2 Bypass Screw Diameters
Minimum gas flow to burner is governed by the size of the fixed by-pass screw hole as follows:-
Natural Gas
Propane Gas
All gas controls
Marked 76
Marked 51
SECTION 2 - ASSEMBLY and COMMISSIONING
2.1 ASSEMBLY
Note - The following paragraphs should be read as applicable to unit being assembled.
a) Unpack appliance and place it in position using feet
adjusters to level appliance.
b) Units with castors should be fitted with accessories supplied
according to separate instructions provided.
c) Open oven door, pull out shelves and base panel. Check
burner spark igniter arrangements are correctly located and
secured. Ensure ALL packing, etc. is removed from oven.
Replace all parts in reverse sequence.
d) Check open top and remove tape, packing, etc. from hob
area and ensure that all burners and pan supports are secured
in position. The open top burner heads fit loosely upon
aluminium bases of lift-off construction.
2.1.1 Fryplate Accessory (6kg)
If fryplate (Figure 3) is supplied, refer to user instructions for
details. Important note: this should be operated on a low flame setting only.

2.1.2 Flue Accessory
A tall flue is available as an accessory that may be
substituted for the standard type supplied with the unit.
Details of the alteration process are indicated in Figures 4
through 7.
Remove hob as detailed in Sections 3.3.2 and 3.3.3. Undo
and remove fixings in locations shown in Figure 4. Remove
fixings at rear detailed in Figure 5.
Install replacement flue as detailed in Figure 6 and
secure using existing fixings at hob and rear in positions
indicated in Figures 6 and 7.
2.2 CONNECTION TO GAS SUPPLY
Connect appliance to gas supply and ensure that the
governor supplied is fitted on NATURAL gas installations.
Test for gas tightness.
The integral gas supply downstream of gas valve may be
checked by applying leak detection spray with burner lit.
Appliance inlet connection terminates at upper rear RH
side in Rp¾ (¾" BSP female).
2.3 CONNECTION TO ELECTRICAL SUPPLY
The cable entry is located at the bottom rear of unit and
must be connected using a 20mm conduit. A removable
plate is provided at the outer back panel to allow access to
terminal block.
A suitably rated isolating switch with contact separation of
at least 3mm in all poles must be fitted to the installation.
Wiring should be executed in accordance with regulations
listed on cover of this manual.
Warning - This appliance must be earthed!
An earth terminal is provided on Terminal Block 1.
2.4 CONNECTION TO WATER SUPPLY
Not applicable to these appliances.
2.5 COMMISSIONING THEAPPLIANCE
Important - Prior to operation, ensure that ALL packing
material has been removed.
2.5.1 2.5.1 Setting The Gas Pressure
a) It is necessary to check gas pressure during
commissioning and a suitable gauge must be
connected to test point on RH side of supply manifold
(situated behind front control facia).
b) Turn on main gas valve at supply to unit.
c) Light three open top burners as detailed in Section
2.5.3. Gas supply pipes may contain air so repeat
procedure until burner lights.
d) Adjust governor (Natural gas installations only) at unit
rear to relevant pressure setting found in Section 1.9.
To increase pressure - turn screw clockwise (or anti-
clockwise to decrease). Check again after 15
minutes of operation.
e) Disconnect gauge from test point. Replace sealing
screw and check gas tightness.

2.5.2 2.5.2 Checking Performance of the Controls
Light open top as detailed in Section 2.5.3. Check ignition is smooth and without delay. Repeat
operation several times.
2.5.3 Open Top Lighting Sequence Important
Prior to operation, ensureALLpacking material has been removed from appliance.
1. Ensure mains gas is turned on.
2. To light a hob burner, press knob and turn to full flame position. Ignite burners using taper or match.
Hold in knob for 20 seconds and then release. Burner will remain lit. Turn knob to required
position.
2.5.4 Electric Oven
1. Turn on electrical supply at mains. Red neon will illuminate
2. Turn oven thermostat knob clockwise and fans should rotate clockwise. Amber neon will light if set
higher than actual oven temperature.
3. Turn thermostat knob to a setting of 200°C and check that centre oven temperature corresponds to
this setting. Thermostat will cycle on/off in order to maintain set temperature.
2.6 INSTRUCTION TO USER
The installer MUST ensure that user thoroughly under- stands the instructions for cleaning and
correct use of unit.
It is also important to ensure that locations of gas and electric isolating switches is made known to
user and the procedure to follow in event of emergency is demonstrated.
Note : When removing or replacing cast iron components take care as they are heavy items.
Pan Support –6kg
Fry plate accessory 6kg
SECTION 3 - SERVICING AND CONVERSION
SERVICE INFORMATION
This unit carries an extensive mainland UK warranty. The warranty is in addition to and does not
change your statutory or legal rights.
The warranty policy can be found on our website which details the conditions of the warranty and the
exclusions.
https://www.falconfoodservice.com/info-centre/policy
Service calls to equipment under warranty will be carried out in accordance with the conditions of
sale.
Warranty calls can be made between 8:30 am and 5:00 pm weekdays only.
To ensure your warranty enquiry is handled as efficiently as possible, ensure you have the following
appliance information prior to calling us:
1. Model number –found on data plate
2. Serial number –found on data plate
3. Brief description of the issue
To contact Falcon for a warranty issue dial (UK only) 01786 455 200 and select Warranty Issues
from the menu.

Important
MAINTENANCE CHECK
Regular servicing of the appliance should be undertaken to ensure correct operation, it is functioning as
intended, and safe to use. We recommend servicing after 2,500 hours of use, or annually, whichever comes
first.
Any maintenance schedule should be carried out in accordance with SFG20 Maintenance Schedules. Should
any issues with the integrity of the components be identified these should be replaced. If the appliance is not
considered safe the unit should be removed from service and the responsible person advised why the unit is
not safe to use and what remedial action is needed. Contents of the maintenance schedule should be agreed
with the maintenance provider.
BEFORE ATTEMPTING ANY SERVICING, ENSURE GAS ISOLATING COCK AND MAIN ELECTRICAL
SUPPLY HAVE BEEN TURNED OFF AND CANNOT BE INADVERTENTLYTURNED ON.
AFTER ANY MAINTENANCE TASK, CHECK APPLIANCE TO ENSURE THAT IT PERFORMS
CORRECTLY AND CARRY OUT ANY NECESSARY ADJUSTMENTS AS DETAILED IN SECTION 1.
After carrying out any servicing or exchange of gas carrying component.
ALWAYS CHECK FOR GAS TIGHTNESS!
ELECTRICAL WIRING DIAGRAM IS AVAILABLE AT THE REAR OF THIS DOCUMENT.
3.1 GAS CONVERSION CHECK LIST
For conversion to NATURAL GAS, add correct governor and set burner pressure.
For conversion to PROPANE GAS, remove governor from gas circuit.
Other considerations CHANGE INJECTORS CHANGE BY-PASS SCREW CHANGE DATA PLATE
3.2 FAULT CHECK LIST
3.2.1 Gas Fault Check List
If a flame is not established on any hob burners, follow this check list:
1. Check mains gas supply is ON.
2. Check test point pressure to ensure gas flow to unit.
3. If pressure does not register, check governor is fully operational or check for line blockage.
4. If gas is present, check burner injector for blockage.
5. If injector is OK, check FFD magnet is engaging and valve is passing gas.
6. If a flame is still not present, re-check from start.
If a flame is established but not maintained on a hob burner, follow this procedure:
1. Check thermocouple is located correctly within burner flame.
2. Check thermocouple is not damaged and is secured to FFD section of gas valve.
3. Check FFD is energising and maintaining flame.
4. If after carrying out above, the burner is not maintaining flame then recheck from start.
3.2.2 Electrical Supply Fault Check List
Check main services are on. Check internal fuse.
Check manual reset overheat trip.

3.3 REMOVAL OF CONTROL PANELS
Various panels are removed as follows:
3.3.1 To Remove Facia Panel
Remove control knob(s). Open oven doors and undo fixings along underside and top. Pull facia
panel forward while slightly easing bottom edge upward to remove.
3.3.2 To Remove Open Top Hob Components
Remove pan supports and burner heads complete with aluminium bezels and venturi that sit
loosely upon injector holder.
The hob is retained by ballstud fixings at each corner. Lift hob clear to access burner support
brackets.
3.3.3 To Remove Hob
Remove fixings that secure front hob support and those that secure flue to back panel. Lift full hob
area - including flue - clear of unit.
3.4 BURNERS
3.4.1 Open Top
Remove hob components as Section 3.3.2. Undo burner pipe compression fitting.
Undo injector holder fixings. Withdraw burner body.
Replace in reverse order.
3.4.2 Cleaning
Burners should be cleaned periodically to maintain maximum performance. Open top burners
should be cleaned as detailed in User Instructions. Additional burners are best cleaned with a wire
brush; port blockage should be freed using a metal broach, any loose material being shaken out via the
burner shank.
3.5 INJECTORS
3.5.1 Open Top
Remove lift off burner components using a socket driver. Insert through top of injector holder.
Undo and carefully remove injector. Replace in reverse order.
3.5.2 Cleaning
Injectors are best cleaned with a wooden splinter or soft fuse wire. Metal reamers may distort or
increase orifice size and their use should be avoided. Ensure burners are dry and free from any cleaning
material before replacing. Check adjustment as in Section 1.
3.6 OPEN TOP THERMOCOUPLES and FLAME FAILURE DEVICE (FFD)
3.6.1 Open Top Flame Failure Device Magnet Unit
To remove and replace FFD Magnet Unit, the following procedures must be followed.
Remove hob components as detailed in Section 3.3.2. Undo FFD thermocouple at rear of tap, undo FFD
section at tap rear and withdraw.
Replace in reverse order.
3.6.2 Open TopThermocouple
Remove hob as detailed in Section 3.3.2.
Remove nut that secures thermocouple to support bracket and pull thermocouple through bracket
from underside.
Undo thermocouple connection at FFD section of gas tap and carefully remove thermocouple.
Replace in reverse order, taking care to position tip correctly in relation to burner ports.
Thermocouple tip should be 32mm above support bracket.
Ensure thermocouple does not touch any part of burner when fully re-assembled.

3.8 OPEN TOP GAS TAPS
Note : Plugs and bodies are machined in pairs and are therefore not interchangeable. Always
clean one tap at a time.
3.8.1 Service
Remove control knobs and facia panel as detailed in Section 3.3.1.
Remove fixings from front of tap body. Withdraw spindle and niting arrangement to allow plug to be
eased out. Clean gas tap plug with a soft rag and regrease using an approved high temperature
lubricant. Take care not to over-grease as surplus may cause gasway blockage.
Replace parts in correct order and check gas tightness.
3.8.2 Removal
Remove control knobs and facia panel as detailed in Section 3.3.1.
Remove hob fitments as detailed in Sections 3.3.2 as appropriate.
Disconnect thermocouple connection at gas tap rear.
3.9 GOVERNOR (Natural Gas Models Only)
The governor supplied is maintenance free. Check that blue dust cap is covering vent and in good
condition as this protects the breather hole.
When checking for gas leaks around governor, be aware that unburned gas may be vented occasionally
to release pressure on diaphragm. This should not be confused with a gas leak.
3.10 OVENELEMENTS
Remove shelves and back baffle.
Undo element fixing screw and withdraw into oven.
3.11 OVEN FANS
Remove oven shelves, back baffle and fan impellor (Note - The nut is a LH thread). Remove fan
support plate and tilt it forward into oven. Undo fan support plate fix- ings and electrical connections.
The fan may now be re- moved.
Replace in reverse order. Electrical connections to be restored as detailed in wiring diagram.
3.12 OVEN THERMOSTAT and FAN SWITCH
Remove thermostat control knob.
Remove control panel as detailed in Section 3.3.1. Undo fixings from facia panel.
Remove wiring, noting connection positions.
The combined switch and thermostat may now be removed from the front panel. The two parts are
held together by screw fixings and are supplied together.
Toremove phial, undo from bracket inside oven and ease back through oven side wall.
Replace in reverse order. Electrical connections as detailed in Wiring Diagram.
3.13 INDICATOR LAMPS
Remove control panel as detailed in Section 3.1. Disconnect wires from lamp.
Remove indicator lamp from panel and withdraw. Replace in reverse order.
3.14 OVENELEMENTS
Remove shelves and back baffle. Undo element fixing screw and withdraw into oven.

3.15 OVEN LAMPS To Replace Bulb
a) Undo lens cover fixings.
b) Undo bulb and replace.
c) Refit lens cover and ensure seal is not damaged.
To Replace Assembly
a) Remove control panel as detailed in Section 3.1.
b) Remove RH or LH door (as required) by undoing door hinge fixings. Support door during this
process.
c) Remove 7 fixings from side panel front.
d) Remove 3 fixings from side panel rear.
e) Disconnect electrical connections.
f) Remove lamp assembly.
g) Replace in reverse order.
3.16 OVEN LIGHT
Remove control panel as detailed in Section 3.1. Disconnect wires from switch.
Undo retaining nut and withdraw switch. Replace in reverse order.
3.17 RELAYS
Remove cover plate from rear terminal box.
Undo electrical connections from relay and remove fixings.
Replace in reverse order. Electrical connections to be restored as detailed in wiring diagram.
3.18 CONTROLFUSE
The control fuse is located within rear terminal box.
3.19 OVERHEAT SAFETY TRIP
An overheat safety trip is fitted to oven chamber back panel. Access through outer back panel cover
plate (see note below).
Toreset, press button.
Toremove, undo bracket fixings.
Warning: If safety trip has been activated, the reason for overheating must be identified and
remedied before returning unit to service.
Replace in reverse order. Electrical connections to be restored as detailed in wiring diagram.
Note (Refer to Section 3.11)
In a condition where space is restricted at unit rear, overheat safety trip may be accessed
through oven compartment by removal of fan support panel.
Slacken top and bottom fixings of fan baffle and tilt baffle forward to remove. Undo fan support panel
fixings and fold sideways. Take care not to strain electrical wiring.
SECTION 4 –SPARES and ACCESSORIES
When ordering spare parts, always quote appliance type and serial number.
This information will be found on data badge attached to base plate

Circuit Diagram

Wiring Diagram