Fancom LM.60i User manual

LM.60i
Manual
GB

Always keep this manual near the motor
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Panningen, The Netherlands.
© Copyright 2010 Fancom® B.V.
Panningen (the Netherlands)
All rights reserved. No part of this manual may be copied, distributed or translated into other
languages, in part or in whole without express prior written permission from Fancom. Fancom
reserves the right to modify the contents of this manual. Fancom can however, provide no
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This publication has been complied with the greatest of care. If you should discover any errors,
please inform Fancom B.V.

LM.60i
Table of contents
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Table of contents
Table of contents ...........................................................................................1
EC-declaration of compliance.......................................................................1
1. Introduction..........................................................................................3
2. Technical specifications......................................................................4
3. Safety instructions and warnings.......................................................6
4. Mounting and Installation....................................................................7
4.1. Introduction............................................................................................7
4.2. Mechanical mounting.............................................................................8
4.2.1. Mounting the cable reel............................................................8
4.2.2. Mounting steel wire on cable reel.............................................8
4.2.3. Mounting CE-cover ..................................................................8
4.3. Electrical connections ............................................................................9
4.3.1. Introduction..............................................................................9
4.3.2. Print connections ...................................................................10
4.3.3. Optional print connections......................................................11
4.3.4. Reversing the rotational direction...........................................11
5. Extra possibilities LM.60i ..................................................................12
5.1. Pre-defined position / independent control...........................................12
6. Operation............................................................................................13
6.1. Switch ..................................................................................................13
6.2. Remote setting potentiometer..............................................................13
6.3. Maximum thermostat............................................................................13
7. Display................................................................................................14
7.1.1. In manual mode (at adjustment): ...........................................14
7.1.2. In Automatic mode:................................................................14
7.1.3. Alarms....................................................................................15
8. Control................................................................................................16
8.1. The LM.60i as IO-network module.......................................................16
8.1.1. Addressing.............................................................................16
8.1.2. Temperature measurement....................................................16
8.1.3. Independent control ...............................................................17
8.2. The LM.60i as conventional end station...............................................17
8.2.1. Addressing.............................................................................17
9. Built-in emergency battery (optional)...............................................18
10. Adjustment procedure.......................................................................19
10.1. General ................................................................................................19

LM.60i
Table of contents
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10.2. General information relating to calibration............................................20
10.3. Step 1: Adjusting the limit switches......................................................22
10.4. Step 2: Adjusting CLOSED position.....................................................24
10.5. Step 3: Adjusting OPEN-position .........................................................26
10.6. Step 4: Adjusting PREDEFINED position.............................................27
10.7. Step 5: Ending adjusting ......................................................................27
Appendix 1: Table of I/O addresses ...........................................................28
Appendix 2: Connecting the IO Network....................................................29
Appendix 3: Mountings................................................................................30
Appendix 4: Wiring diagram........................................................................35

LM.60i
EC-declaration of
compliance
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EC-declaration of compliance
Manufacturer Fancom B.V.
Address Industrieterrein 34
City Panningen (the Netherlands)
Hereby declares that the: LM.60i
Satisfies the conditions set out in:
1. The Low Voltage directive 2006/95/EC
According to EN-61010
2. The Machine directive 2006/42/EC
Winches motor driven NEN-EN 14492-1:2006
3. The EMC-directive 2004/108/EC
Emission according to NEN-EN 61000-6-3:2001
Immunity according to NEN-EN 61000-6-2:2001
City: Panningen Date: 03-05-2010
Chris van Erp Marcel Kurstjens
Manager Innovation Project manager

LM.60i
About this manual
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About this manual
This manual has been written for the installer and the user of Fancom
actuators and contains information about the installation and working, as
well as service to the actuators.
For the installer
Read this manual carefully and observe all safety instructions before making
any installer settings and preparing the actuator for further use.
For the user
This manual also contains a section for users, which contains all the
information required for daily use.
If you have any questions, please contact your local Fancom sales & Service
Centre.
The table of contents lists the subjects discussed in this manual.
Fancom uses the following symbols in this manual:
Suggestions, advice and remarks with additional information.
Caution
Warning indicating damage to the product if procedures are not
carefully observed.
Caution
Warning indicating life threatening situation if procedures are not
carefully observed.

LM.60i
1. Introduction
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1. Introduction
The Fancom LM.60i is a 24Vac winch motor with built in intelligence. The
LM.60i is used in combination with a Fancom control computer to regulate
air inlets in the agricultural sector.
The LM.60i can be used as a conventional end station, controlled via a
0-10/10-0Volt signal or as an IO-net module in a Fancom IO-Network.
As an IO-net module the intelligent module can measure the temperature
and take over control in the event of an emergency. There are also features
for internal and external emergency power supply. And a connection for
manual operation for remote changes to controls.
For correct operation, the minimum and maximum position must be set
beforehand.
Maintenance
No maintenance is necessary to the LM.60i .

LM.60i
2. Technical specs
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2. Technical specifications
Power supply
Mains voltage
24 Vac (± 10%)
Emergency voltage
24 Vdc (± 10%)
Mains frequency
50/60Hz
Max. current used
0.8A
Power consumption
20W
Battery
2x12Vdc
PF input (Power Fail)
close contact
Control
Voltage input (Analogue input) ór
0-10Vdc (10-0Vdc)
I/O-net
Digital
Drive
Pulling torque
max. 60 Nm
Holding torque
max. 50 Nm
Pulling capacity
210kg (ø 50mm)
Holding capacity
175kg (ø 50mm)
Min. number rotations
0,8
Max. number rotations
2,7
Running speed
1,2 rot/min
Min.-max. stroke length (ø 50mm) *
12,5-40 cm
Min.-max. stroke length (ø 65mm) *
16-53 cm
Manual operation
Rotary switch
Closed -0- aut. - 0 - open
Potmeter input (for manual override on distance) and/or
max. thermostat (if control via I/O-net)
10kΩ- close, 0kΩ- open,
∞- no manual override
Housing
Plastic housing with screw on lid
IP54
Dimensions (l×w×h)
284x237x182mm
Weight (unpacked)
4.7kg
Ambient climate
Operating temperature range
0°C to +40°C (32°F to
104°F)
Storage temperature range
-10°C to 50°C (14°F to
112°F)
Relative humidity
< 95%, uncondensed
*) 4 mm cable

LM.60i
2. Technical specs
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Accessories (optional)
Battery pack (A5160009) 2x12Vdc / 0,8 Ah
Cable reel (A5450004) ∅50mm
Pipe tube connection (A5459011) ∅1 inch
CE-protection cover (A5459007)
Temperature sensor (A5045011) Range –50-+110°C
Resolution 0,1°C
Manual potentiometer
on distance
(A5130150) 10k
Max. thermostat (A3040012) Instead of or in combination
with Manual potentiometer

LM.60i
3. Safety
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3. Safety instructions and warnings
Installation of and solving any malfunctions should only be carried out by an
authorised electro-installer, according to the prevailing regulations.
1. Check the actuator after unpacking for any transport damage. Report
any damage to your supplier immediately. Never install a damaged
actuator!
2. Read the safety instructions carefully before installing and using the
actuator.
3. Mount the actuator in the installation, before setting the installation into
operation.
Never touch any rotating parts of the actuator!
4. Check the actuator regularly for correct functioning.
5. Prevent electrostatic discharge (ESD)
Fancom cannot be held liable for any damage caused by
incorrect mounting and/or non-or partial functioning of the
entire installation.
If the product in whatever form or version is modified and/or
altered, any right to the guarantee and support offered by
Fancom will be become null and void.

LM.60i
4. Mounting
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4. Mounting and Installation
4.1. Introduction
When mounting/installing the module, pay attention to the following points:
•Mount the actuator where the weather can have no direct influence; not
in direct sunlight, or in places where the temperature can rise to
extremes etc.
•Mount the actuator module in a place where the manual operation is
easy to access.
•If the actuator is mounted within reach of people or animals (lower than
2.5 m above the floor) , a CE-protection cover must be mounted over
the shaft (article number A5459007).
•It is advisable to seal all swivels after the actuator module has been
connected. This will prevent the entry of moisture, dust and/or
aggressive gasses.
•Preferably do not mount the LM.60 with the drive shaft upwards,
otherwise water may enter the motor via the drive shaft.
If mounting the actuator with the shaft pointing upwards is unavoidable,
place a CE-protection cover over the shaft. (article number A5459007).
this will offer extra protection against the ingress of water

LM.60i
4. Mounting
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4.2. Mechanical mounting
•Used the drilling jig supplied for the correct pattern of holes.
•Mount the actuator module solidly on a level surface; preferable with the
swivels underneath.
If the mounting surface is
not level, use the filling
plates supplied ( 0.5 resp
1.0mm thick).
Ensure there is enough space to be able to remove the cover
4.2.1. Mounting the cable reel
See Mounting cable reel on page 31
4.2.2. Mounting steel wire on cable reel
See Mounting steel wire on page 32
4.2.3. Mounting CE-cover
See Mounting CE-protection cover on cable reel on page33

LM.60i
4. Mounting
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4.3. Electrical connections
4.3.1. Introduction
Only apply power after the wiring has been connected correctly.
The actuator must be correctly earthed.
Connect the earth wire on the connection cable to the earth clamp ,
on the inside of the motor housing.
•Follow all the instructions on the connection diagrams.
•Use the correct wiring for the correct connections.
•Connect the LM60i to the correct supply voltage.
•Mount all wiring/cables so they cannot be damaged and can easily
be replaced in the event of a malfunction.
•If metal cable channels are used, Fancom advises earthing the
channel at Begin and end of the channel, and as often as possible
at other points.
+ Limit the length of the signal cables as much as possible;
Separate heavy current and weak current cables. Crossi
ngs are
allowed.
Observe all regulations of the electricity company

LM.60i
4. Mounting
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4.3.2. Print connections
A E F G B C D
A Operating switch E 24 Volt AC
B Potentiometer (W=Wiper) F IO-Net
C Limit switches G Analogue in(0-10V/10-0Vcontrol)
D Motor or Temp. sensor (IO-net)
Connections A+B+C+D are already mounted.
Key Display

LM.60i
4. Mounting
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4.3.3. Optional print connections
L M K
K Batteries (+A1- ; +A2-)
L Manual Override potentiometer or thermostat (+MAN-)
M Power Failure (+PF-)
4.3.4. Reversing the rotational direction
It may be necessary to reverse the rotational direction of the actuator.
To do this exchange the connection wires of
•limit switches OPEN and CLOSE.
•potentiometer + and – (“L” remains)
•motor M1 and M2

LM.60i
5. Extra possibilities
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5. Extra possibilities LM.60i
5.1. Pre-defined position / independent control
If the control signal or supply voltage 24 Vac fails the LM.60i can
independently control the air inlet position. This can be a calculated position
or a pre-defined position. This pre-defined position is settable (see chapter
Adjusting), the standard factory setting is 50%.
No control signal (voltage)
If the control signal fails, the air inlet will open fully (10-0V control signal) or
close fully (0-10V control signal).
No control signal (communication) On the internal display appears “A4”.
If the LM.60i is part of an IO-network, but communication is interrupted,
control can continue independently under the following conditions:
A. A temperature sensor is connected.
B. The control computer has had the chance to transmit a control
value, and also a setpoint and bandwidth.
The intelligent module will then calculate the air inlet position based on the
temperature measurement and the settings. In this case “L” will appear on
the internal display when the key on the print is pushed.
If these conditions cannot be met, the control will go to a pre-defined
position. In this case “U” will appear on the internal display.
Attention! Not all control computers are able to over transmit
these settings, check the manual of the control computer
concerned.
Power failure (Powerfail)
If the regular 24Vac power fails, the LM.60i will go to the pre-defined
position, when an internal emergency battery (option) has been installed.
If an external emergency power supply (UPS) is used instead of an internal
emergency battery, the regular 24Vac power cannot fail. This UPS has to be
provided with powerfail PF- (Normally open) output contact that will short the
“PF’-input on the LM.60i, when the regular power fails. The LM.60i will go to
the pre-defined position.
In this case “A3” will appear on the internal display.

LM.60i
6. Operation
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6. Operation
6.1. Switch
The LM.60i has a 5-position switch. The switch is used to choose between
automatic (AUT) control or manual, close/open or off (O). Manually operated
options work directly on the motor, so do not involve the intelligent module.
(see Figure 1).
Close manually
Off
Off
Open manually
Automatic
AUT
Figure 1: Switch
6.2. Remote setting potentiometer
This operation option will only work if the switch on the actuator
is set to automatic.
In order to operate the actuator manually from a distance (from outside the
house) (for example during disinfection), a potentiometer of 10k with switch
can be connected. As soon as this is activated the control value of the air
inlet will be determined by the position of the potentiometer.
6.3. Maximum thermostat
This operation feature only functions if the rotary switch on the
motor is set to automatic.
A maximum thermostat can be connected as extra protection. The air inlet
will open completely when the maximum thermostat activates. The maximum
thermostat and the manual remote control can be connected in parallel. The
maximum thermostat also overrules the manual remote control.

LM.60i
7. Display
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7. Display
The display indicates a possible status of the program (depending on the
position of the manual operation on the LM.60i).
After the LM.60i has been switched on, 3 characters will be displayed in
succession. These characters are the version number of the software (1
character per second).
7.1.1. In manual mode (at adjustment):
Display
indication Meaning
1. Adjusting CLOSE (minimum air inlet position).
2. Adjusting OPEN (maximum air inlet position).
3. Adjusting pre-defined air inlet position
F. Adjusting: Too small difference on the control input between
Close and Open adjustment.
E Error when determining a position within the control procedure.
(Error)
C. Controlling maximum air inlet position successful. (Close)
O. Controlling minimum air inlet position successful. (Open)
P. Controlling pre-defined air inlet position successful.
Indication of the potentiometer value. Too high, correct or too
low
7.1.2. In Automatic mode:
Display
indication Meaning
0. Standstill position, waiting for a change in the control value or
feedback.
1. Actuator controls closed
2. Actuator controls open
3. Wait position after switch on (with control via 0-10V)
4. Wait position after switch on (with control via IO-net; duration is
address dependent)
5. Minimum wait position after a control action

LM.60i
7. Display
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6. Standstill position whereby control is determined by the remote
control.
7. Actuator is in standstill against a limit switch.
U. Due to a problem LM.60i is now controlling based on the pre-
defined position
L. As the IO-
net has failed, the LM.60i is now controlling
independently based on its own temperature measurements
and the settings made earlier.
The flashing dot on the display indicates that the intelligent module is
functioning normally and is being powered by a regular 24VAC source.
7.1.3. Alarms
An “A” in the display, alternated by a figure indicates an alarm. The table
below contains an alarm overview.
Alarm
indication Meaning
A0 Backup alarm: No settings available, adjusting necessary!
(via IO-net A100)
A1 Memory defect.
A2 Inlet position not reached within 10 min.
A3
Power failure, system controls based on emergency power
supply.
A4 No IO-net communication.
A5 Battery test indicates error.
A6 Current limiting activated
Note 1: Clear a cancelled alarm by pressing the key in the print.
Note 2: A control computer connected to the LM.60i via I/IO-net, can adopt
the alarm message, provided this feature is supported.

LM.60i
8. Control
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8. Control
8.1. The LM.60i as IO-network module
8.1.1. Addressing
In a single IO-network all the IO-network modules must have a unique
address (1..31).
Set an address using dipswitches 1 thru 5
This address is also set on the control computer used to
control the LM.60i
See appendix 1 for an overview of the addresses
8.1.2. Temperature measurement
As IO-network module the LM.60i can measure the temperature itself. This
value can be used by the control computer, or to control independently in
the case of an emergency.
To enable the analog input to be used for a
temperature sensor, the jumpers of JP1 must be set
to the Temp position.
To activate temperature measurement, set dipswitch
6 to OFF.
1 2 3 4 5 6 7 8
Temp.
1 2 3 4 5 67 8
ON