Farm King 2400 Product manual

6990633 (1-13) Printed in U.S.A. © Bobcat Company 2013
OPERATOR AND PARTS MANUAL
Round Bale Carrier
Model 2400
062013 | Rev 1 | 88664296
102018 P4711

Table of Contents - Round Bale Carrier 2400
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TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Manufacturer’s Statement: For technical reasons, Buhler Industries Inc. reserves the right to modify machinery design
and specifications provided herein without any preliminary notice. Information provided herein is of descriptive nature.
Performance quality may depend on bale structure, applied techniques, weather conditions and other factors.

Table of Contents - Round Bale Carrier 2400
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Warranty Registration - Round Bale Carrier 2400
5
WARRANTY REGISTRATION FORM
This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery.
I have thoroughly instructed the buyer on the above described equipment which review included the Operator’s Manual
content, equipment care, adjustments, safe operation and applicable warranty policy.
The above equipment and Operator And Parts Manual have been received by me and I have been thoroughly
instructed as to care, adjustments, safe operation and applicable warranty policy.
Customer Name: Dealer Name:
Customer Address: Dealer Address:
City: Prov / State: City: Prov / State:
Postal / Zip Code: Phone: Postal / Zip Code: Phone:
Equipment Name Model: Serial Number: Delivery Date:
Dealer Inspection Report Safety
Bearing Seals All Lights And Reflectors Installed
Lubricate Machine All Lights And Reflectors Cleaned And Working
Wheel Bolt Torque Safety Chain On Hitch
Fasteners Tight All Decals Installed
Pusher Sprocket And Chain Tension Guards And Shields Installed And Secure
Hydraulic Hoses Review Operating And Safety Instructions
Electrical Harnesses General Adjustment And Set-up Procedures
Tire Pressure Transportation Requirements And Regulations
Date: Dealer Rep. Signature:
Date: Customer / Owner’s Signature:
Remove this Warranty Registration Form from the Operator And Parts Manual. Make two copies of the form. Send
original Warranty Registration Form to Farm King. Give one copy to the customer and the dealer will keep one copy.

Warranty Registration - Round Bale Carrier 2400
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Introduction - Round Bale Carrier 2400
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INTRODUCTION
This Operator And Parts Manual was written to give the owner / operator instructions on the safe operation, maintenance
and part identification of the Farm King equipment. READ AND UNDERSTAND THIS OPERATOR AND PARTS MANUAL
BEFORE OPERATING YOUR FARM KING EQUIPMENT. If you have any questions, see your Farm King dealer. This
manual may illustrate options and accessories not installed on your Farm King equipment.
OWNER’S INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Manual Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
EQUIPMENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Introduction - Round Bale Carrier 2400
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Introduction - Round Bale Carrier 2400
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OWNER’S INFORMATION
Thank you for your decision to purchase a Farm King
2400 Round Bale Carrier. To ensure maximum
performance of your equipment, it is mandatory that you
thoroughly study the Operator And Parts Manual and
follow the recommendations. Proper operation and
maintenance are essential to maximize equipment life
and prevent personal injury.
Operate and maintain this equipment in a safe manner
and in accordance with all applicable local, state, and
federal codes, regulations and / or laws. Follow all on-
product labeling and instructions.
Make sure that all personnel have read this Operator and
Parts Manual and thoroughly understand safe and
correct operating, installation and maintenance
procedures.
Farm King is continually working to improve its products.
Farm King reserves the right to make any improvements
or changes as deemed practical and possible without
incurring any responsibility or obligation to make any
changes or additions to equipment sold previously.
Although great care has been taken to ensure the
accuracy of this publication, Farm King makes no
warranty or guarantee of any kind, written or expressed,
implied or otherwise with regard to the information
contained within this manual. Farm King assumes no
responsibility for any errors that may appear in this
manual and shall not be liable under any circumstances
for incidental, consequential or punitive damages in
connection with, or arising from the use of this manual.
Keep this manual available for frequent reference. All new
operators or owners must review the manual before using
the equipment and annually thereafter. Contact your
Farm King Dealer if you need assistance, information, or
additional copies of the manual. Visit our website at
www.farm-king.com for a complete list of dealers in
your area.
The directions left, right, front and rear, as mentioned
throughout this manual, are as viewed from the rear of
the equipment.
Serial Number Location
Please enter the model and serial number in the space
provided for easy reference.
Figure 1
The serial number plate (Item 1) [Figure 1] is located on
the inside of the left frame forward of the jack.
Always use your serial number when requesting
information or when ordering parts.
Manual Storage
Figure 2
The Operator And Parts Manual and other documents
can be stored in the canister (Item 1) [Figure 2] located
on the front left side of the carrier.
B-10031
1
Model Number:
Serial Number:
B-10065
1

Introduction - Round Bale Carrier 2400
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EQUIPMENT IDENTIFICATION
Component Location
BALE RETAINER
RH FORK W / DEFLECTOR
PICK UP ARM
TIPPING FRAME
PUSHER
JACK
MANUAL STORAGE
CONTAINER
TAIL LIGHT
ASSEMBLY
PICK UP ARM
LIFT CYLINDER
BALE DIVERTER
HYDRAULIC
MOTOR
HYDRAULIC
MOTOR
CONTROL VALVE
INNER FORK
ARM

Safety - Round Bale Carrier 2400
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SAFETY
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Use Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Transport Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Machine Requirements And Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
SAFETY SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
EQUIPMENT DECALS AND SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
SAFETY SIGN-OFF FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Safety - Round Bale Carrier 2400
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Safety - Round Bale Carrier 2400
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SAFETY INSTRUCTIONS
Safe Operation Is The Operator’s Responsibility
Safe Operation Needs A Qualified Operator
For an operator to be qualified, he or she must not use
drugs or alcoholic drinks which impair alertness or
coordination while working. An operator who is taking
prescription drugs must get medical advice to determine
if he or she can safely operate a machine and the
equipment.
A Qualified Operator Must Do The Following:
Understand the Written Instructions, Rules and
Regulations
• The written instructions from Farm King include the
Warranty Registration, Dealer Inspection Report,
Operator And Parts Manual and machine signs
(decals).
• Check the rules and regulations at your location. The
rules may include an employer’s work safety
requirements. Regulations may apply to local driving
requirements or use of a Slow Moving Vehicle (SMV)
emblem. Regulations may identify a hazard such as a
utility line.
Have Training with Actual Operation
• Operator training must consist of a demonstration and
verbal instruction. This training is given by the
machine owner prior to operation.
• The new operator must start in an area without
bystanders and use all the controls until he or she can
operate the machine safely under all conditions of the
work area. Always fasten seat belt before operating.
Know the Work Conditions
• Clear working area of all bystanders, especially small
children and all obstacles that might be hooked or
snagged, causing injury or damage.
• Know the location of any overhead or underground
power lines. Call local utilities and have all
underground power lines marked prior to operation.
• Wear tight fitting clothing. Always wear safety glasses
when doing maintenance or service.
This symbol with a warning statement means:
“Warning, be alert! Your safety is involved!”
Carefully read the message that follows.
Safety Alert Symbol
The signal word CAUTION on the machine and in the
manuals indicates a potentially hazardous situation
which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against
unsafe practices.
The signal word DANGER on the machine and in the
manuals indicates a hazardous situation which, if
not avoided, will result in death or serious injury.
The signal word WARNING on the machine and in
the manuals indicates a potentially hazardous
situation which, if not avoided, could result in death
or serious injury.
This notice identifies procedures which must be
followed to avoid damage to the machine.
Operators must have instructions before operating
the machine. Untrained operators can cause injury
or death.

Safety - Round Bale Carrier 2400
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SAFETY INSTRUCTIONS (CONT’D)
Use Safety Rules
• Read and follow instructions in this manual and the
tractor’s Operators Manual before operating.
• Under no circumstances should young children be
allowed to work with this equipment.
• This equipment is dangerous to children and persons
unfamiliar with its operation.
• If the elderly are assisting with work, their physical
limitations need to be recognized and
accommodated.
• Stay clear of overhead power lines when raising
tipping frame or lift arm. Electrocution can occur
without direct contact.
• Check for overhead and / or underground lines before
operating equipment (if applicable).
• In addition to the design and configuration of
equipment, hazard control and accident prevention
are dependent upon the awareness, concern,
prudence and proper training of personnel involved in
the operation, transport, maintenance and storage of
equipment.
• Check that the equipment is securely fastened to the
tractor / towing vehicle.
• Make sure all the machine controls are in the
NEUTRAL position before starting the machine.
• Operate the equipment only from the operator’s
position.
• Operate the equipment according to the Operator
And Parts Manual.
• When learning to operate the equipment, do it at a
slow rate in an area clear of bystanders, especially
small children.
• DO NOT permit personnel to be in the work area
when operating the equipment.
• The equipment must be used ONLY on approved
tractors / transport vehicles.
• DO NOT modify the equipment in any way.
Unauthorized modification may impair the function
and / or safety and could affect the life of the
equipment.
• DO NOT make any adjustments or repairs on the
equipment while the machine is running.
• Keep shields and guards in place. Replace if
damaged.
Transport Safety
• DO NOT exceed 20 mph (32 kph). Reduce speed on
rough roads and surfaces.
• Comply with state and local laws governing highway
safety and movement of machinery on public roads.
• The use of flashing amber lights is acceptable in most
localities. However, some localities prohibit their use.
Local laws should be checked for all highway lighting
and marking requirements.
• Always install transport locks, pins or brackets before
transporting.
• Always yield to oncoming traffic in all situations and
move to the side of the road so any following traffic
may pass.
• Always enter curves or drive up or down hills at a low
speed and at a gradual steering angle.
• Never allow riders on either tractor or equipment.
• Keep tractor / towing vehicle in a lower gear at all
times when traveling down steep grades.
• Maintain proper brake settings at all times (if
equipped).
• Stay away from overhead power lines when tipping
frame or lift arm is raised. Electrocution can occur
without direct contact.

Safety - Round Bale Carrier 2400
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Machine Requirements And Capabilities
• Stop the machine and engage the parking brake.
Install blocks in front of and behind the rear tires of the
machine. Install blocks underneath and support the
equipment securely before working under raised
equipment.
• Keep bystanders clear of moving parts and the work
area. Keep children away.
• Use increased caution on slopes and near banks and
ditches to prevent overturn.
• Make certain that the Slow Moving Vehicle (SMV)
emblem is installed so that it is visible and legible.
When transporting the equipment, use the flashing
warning lights (if equipped) and follow all local
regulations.
• Operate this equipment with a machine equipped with
an approved Roll-Over Protective Structure (ROPS).
Always wear seat belt when the ROPS is up. Serious
injury or death could result from falling off the
machine.
• Before leaving the operator’s position:
1. Always park on a flat level surface.
2. Place all controls in neutral.
3. Engage the parking brake.
4. Stop engine.
5. Wait for all moving parts to stop.
• Carry passengers only in designated seating areas.
Never allow riders on the machine or equipment.
Falling off can result in serious injury or death.
• Start the equipment only when properly seated in the
operator’s seat. Starting a machine in gear can result
in serious injury or death.
•Operate the machine and equipment from the
operator's position only.
• The parking brake must be engaged before leaving
the operator’s seat. Rollaway can occur because the
transmission may not prevent machine movement.
FIRE PREVENTION
Maintenance
The machine and some equipment have components
that are at high temperatures under normal operating
conditions. The primary source of high temperatures is
the engine and exhaust system. The electrical system, if
damaged or incorrectly maintained, can be a source of
arcs or sparks.
Flammable debris (leaves, straw, etc.) must be removed
regularly. If flammable debris is allowed to accumulate, it
can cause a fire hazard. Clean often to avoid this
accumulation.
All fuels, most lubricants and some coolant mixtures are
flammable. Flammable fluids that are leaking or spilled
onto hot surfaces or onto electrical components can
cause a fire.
Operation
The Farm King machine must be in good operating
condition before use.
Check all of the items listed on the service schedule
under the 8 hour column. (See “SERVICE SCHEDULE”
on page 52.)
Do not use the machine where exhaust, arcs, sparks or
hot components can contact flammable material,
explosive dust or gases.
Starting
Use the procedure in the tractor’s operator’s manual for
connecting the battery and for jump starting.

Safety - Round Bale Carrier 2400
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Electrical
Check all electrical wiring and connections for damage.
Keep the battery terminals clean and tight. Repair or
replace any damaged part or wires that are loose or
frayed.
Hydraulic System
Check hydraulic tubes, hoses and fittings for damage
and leakage. Never use open flame or bare skin to check
for leaks. Hydraulic tubes and hoses must be properly
routed and have adequate support and secure clamps.
Tighten or replace any parts that show leakage.
Always clean fluid spills. Do not use gasoline or diesel
fuel for cleaning parts. Use commercial nonflammable
solvents.
Welding And Grinding
Always clean the machine and equipment, disconnect
the battery, and disconnect the wiring from the machine
controls before welding. Cover rubber hoses, battery and
all other flammable parts. Keep a fire extinguisher near
the machine when welding.
Have good ventilation when grinding or welding painted
parts. Wear dust mask when grinding painted parts.
Toxic dust or gas can be produced.
Dust generated from repairing nonmetallic parts such as
hoods, fenders or covers can be flammable or explosive.
Repair such components in a well ventilated area away
from open flames or sparks.
Fire Extinguishers
Know where fire extinguishers and first aid kits are
located and how to use them. Inspect the fire
extinguisher and service the fire extinguisher regularly.
Obey the recommendations on the instructions plate.

Safety - Round Bale Carrier 2400
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SAFETY SIGNS (DECALS)
Follow the instructions on all the Signs (Decals) that are on the equipment. Replace any damaged signs (decals)
and be sure they are in the correct locations. Equipment signs are available from your Farm King equipment dealer.
Chain Shields Both Sides Of Pusher (Front)
WARNING
To prevent serious injury or death from moving
parts:
Close and secure guards and shields before
starting.
Keep hand, feet, hair and clothing away from
moving parts.
Disconnect and lockout power source before
adjusting or servicing.
Do not stand or climb on machine when
operating.
21878
MOVING PART HAZARD
B-10020B
1
2
1
2
p/n 813627
p/n 813635
WARNING
8013635
HIGH-PRESSURE FLUID HAZARD
s2ELIEVEPRESSUREONSYSTEM
BEFOREREPAIRINGORADJUSTINGORDISCONNECTING
s7EARPROPERHANDANDEYEPROTECTION
WHENSEARCHINGFORLEAKS5SEWOODOR
CARDBOARDINSTEADOFHANDS
s+EEPALLCOMPONENTSINGOODREPAIR
4OPREVENTSERIOUSINJURYORDEATH
2
B-10024
1
1
p/n 813632

Safety - Round Bale Carrier 2400
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Right Side Carrier Frame
813636
WARNING
Bale lift arm can cause
serious pinching or crushing
injury if fingers become
trapped during arm return.
813637
Bale lift arm can cause
serious injury or death if
person becomes trapped
during arm return.
DANGER
CAUTION
SAFETY CHAIN MUST BE SECURED
AND LOCKED FOR TRANSPORT.
RELEASE ONLY FOR FIELD WORK.
813626
B-10068
1
23
1
p/n 813626
p/n 813637
2
3
p/n 813636

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EQUIPMENT DECALS AND SIGNS
NOTE: All safety related decals are shown in the
Safety Signs Section. (See “SAFETY SIGNS
(DECALS)” on page 17.)
Check and replace any worn, torn, hard to read or
missing decals on your equipment.
Part Number 815850
Part Number 815004
Part Number 105420
Part Number 967055 (Amber)
Part Number 967053 (Red)
Part Number 813631 (Day Orange)
Part Number 813631 (Orange)
Part Number 21867
Part Number 813633
Part Number 813634
MAXIMUM RECOMMENDED
TIRE INFLATION PRESSURE
90 P.S.I.
TIRE 12.5L x 15FI
LOAD RANGE F .
IMPORTANT
813633
TIRES & RIMS IF REPLACED MUST
MEET EXISTING SPECIFICATIONS.
IMPORTANT
813634
GROSS VEHICLE WEIGHT RATING
18720 lbs (8491.4 kg)

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SAFETY SIGN-OFF FORM
Farm King follows the general Safety Standards specified by the American Society of Agricultural and Biological
Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and /
or maintaining the 2400 Round Bale Carrier must read and clearly understand ALL Safety, Operating and Maintenance
information presented in this manual.
Annually review this information before the season start-up and make these periodic reviews of SAFETY and
OPERATION a standard practice for all of your equipment. An untrained operator is unqualified to operate this
machine.
The following sign-off sheet is provided for your record and to show that all personnel who will be working with the
equipment have read and understand the information in this Operator And Parts Manual and have been instructed in the
operation of the equipment.
SIGN-OFF SHEET
Date Employee’s Signature Employer’s Signature
Instructions are necessary before operating or servicing equipment. Read and understand the
Operator And Parts Manual and safety signs (decals) on equipment. Follow warnings and
instructions in the manuals when making repairs, adjustments or servicing. Check for correct
function after adjustments, repairs or service. Untrained operators and failure to follow instructions
can cause injury or death.