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MasterCraft 062-3593-2 User manual

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IMPORTANT:
Please read this manual carefully before running this
jet pump and save it for reference.
INSTRUCTION
MANUAL
SHALLOW WELL
JET PUMP
WITH ELECTRONIC PRESSURE CONTROL
9
Model No. 062-3593-2
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3
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NOTE:
If any parts are missing or damaged, or if you have any questions, please call our
toll-free helpline at 1-800-689-9928.
SAVE THESE INSTRUCTIONS
This manual contains important safety and operating instructions.
Read all instructions and follow them with use of this product.
TABLE OF CONTENTS
Quick Start Guide 4
Technical Specifications 6
Safety Guidelines 8
Important Information 11
Key Parts Diagram 12
Assembly Instructions 13
Operating Instructions 17
Troubleshooting 18
Warranty 19
TABLE OF CONTENTS
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model no. 062-3593-2 | contact us 1-800-689-9928
4
QUICK START GUIDE
Prime the pump.
2
Connect the pump outlet to the water
system in your house. Plug the pump
into 115 V GFCI outlet.
3
Connect the suction pipe to the pump
inlet.
1
Max. 25' (7.6 m)
Foot
valve
Check valve
Pipe
SHALLOW WELL INSTALLATION
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QUICK START GUIDE
Connect all the pipe lines as the
diagram shows, then turn on the faucet
and all the ball valves and allow water
flow. When a steady stream of water
flows out of the faucet, close the faucet
and the ball valve in the main water
supply line. Plug the pump into 115 V
GFCI outlet.
1
Typical bypass piping needed to
allow removal of pump for repair
without shutting down household
water system. Turn on the ball valve
in the main water supply line, and
close the two ball valves in both the
pump outlet and inlet.
2
Unions
To household
(pump discharge)
Grounded, GFCI
protected
115 V outlet
Water supply in
(pump suction)
Check valve
TYPICAL HOUSEHOLD BOOSTER INSTALLATION
Unions
To household
(pump discharge)
Water supply in
(pump suction)
Check valve
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model no. 062-3593-2 | contact us 1-800-689-9928
6
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
Temperature 32 to 77ºF (0 to 25ºC)
Impeller Plastic
Solids handling 0” (0 mm) spherical
Discharge /suction size 1” (2.5 cm) national pipe thread (NPT)
Seal Mechanical seal
Upper bearing Ball bearing
Lower bearing Ball bearing
Single phase Permanent split capacitor (PSC)
Motor protection Auto-reset thermal overload protection in motor
Construction material Aluminum alloy for motor house: plastic for diffuser and
impeller; stainless steel for pump body
Motor NEMA L, torque curve, squirrel cage induction,
class B insulation
MOTOR AND ELECTRICAL
SKU number 062-3593-2
HP 3/4
Volt 115
Hz 60
RPM 3450
Full load amps 8
NOTE:
The suction pipe size should not be less than 1” (2.5 cm). The suction size of
this pump is 1” (2.5 cm) national pipe thread (NPT).
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TECHNICAL SPECIFICATIONS
DIMENSIONS
PERFORMANCE CHART
TECHNICAL SPECIFICATIONS
Temperature 32 to 77ºF (0 to 25ºC)
Impeller Plastic
Solids handling 0” (0 mm) spherical
Discharge /suction size 1” (2.5 cm) national pipe thread (NPT)
Seal Mechanical seal
Upper bearing Ball bearing
Lower bearing Ball bearing
Single phase Permanent split capacitor (PSC)
Motor protection Auto-reset thermal overload protection in motor
Construction material Aluminum alloy for motor house: plastic for diffuser and
impeller; stainless steel for pump body
Motor NEMA L, torque curve, squirrel cage induction,
class B insulation
Lift height 0’
(0 m)
5’
(1.5 m)
10’
(3 m)
15’
(4.6 m)
20’
(6 m)
25’
(7.6 m)
Gallons per hour
Litres per hour
600
(2271)
564
(2135)
528
(1999)
480
(1817)
408
(1544)
324
(1226)
17 1/16" (43.4 cm)
10 11/16" (27.1 cm)
15 3/8" (39.1 cm)
7 1/4" (18.4 cm) 8 15/16" (22.7 cm)
5 5/16" (13.5 cm)
8 13/16" (22.4 cm)
3 13/16" (9.7 cm)
All performances shown at 30 PSI discharge pressure.
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model no. 062-3593-2 | contact us 1-800-689-9928
8
SAFETY GUIDELINES
This manual contains information that relates to protecting personal safety and preventing
equipment problems. It is very important to read this manual carefully and understand it
thoroughly before using this product.
• These precautions are intended for the personal safety of the operator and others working
with the operator. Failure to follow these instructions may result in a permanent loss of vision,
serious personal or even fatal injury, property damage and/or tool damage. Please take the time
to read and understand them.
• Wear safety glasses with side shields when operating the pump and verify that others in the
work area are also wearing safety glasses. Safety glasses must conform to both American
National Standards Institute (ANSI Z87.1) and Canadian Standards Association (CSA Z94.3)
standards requirements and must provide protection from flying particles from the front and the
sides. Failure to comply may result in moderate injury.
• The motor of this pump has a thermal protector that will trip if the motor becomes too hot. The
protector will reset itself once the motor cools down and an acceptable temperature has been
reached. The pump may restart unexpectedly if it is plugged in.
• This pump is made of high-strength, corrosion-resistant materials. It will provide trouble-free
service for a long time when properly installed, maintained, and used. However, inadequate
electrical power to the pump, dirt, or debris may cause the pump to fail. Please carefully read
the manual and follow the instructions regarding common pump problems and remedies.
• Mastercraft Canada is not responsible for losses, injury, or death resulting from a failure to
observe these safety precautions, or the misuse or abuse of pumps or equipment..
DANGER!
• Keep children away from the work area. Do not allow children to handle the pump.
• Follow all electrical and safety codes, particularly the Canadian Electrical Code, and local codes and ordinances.
• Disconnect the power supply to the pump, drain all water and release all pressure from the water system before
servicing any pump component.
• Risk of fire or explosion: Do not pump flammable or explosive liquids such as oil, gasoline, kerosene, ethanol, etc. Do not
use in the presence of flammable or explosive vapours. Using this pump with or near flammable liquids can cause an
explosion or fire, resulting in property damage, serious personal injury and/or death.
• Risk of electric shock: Never remove the ground terminal on the three-pronged power plug of the pump as the ground
terminal is designed for protection. Do not adjust any electrical appliance or product without disconnecting the power
supply. Do not stand on wet or damp surface or in water when the pump is connected. Avoid handling the pump with
wet hands.
• Risk of burns: Do not touch the motor housing during operation. The motor is designed to operate at high temperatures.
Do not disassemble the motor housing
• Ensure the electrical power source is adequate for the requirements of the pump.
• Extension cords may not deliver sufficient voltage to the pump motor. Extension cords present a life-threatening safety
hazard if the insulation becomes damaged or the connection ends fall into water. The use of an extension cord to power
this pump is not permitted.
• Ensure that the electrical circuit to the pump is protected by a 20-amp or larger fuse or circuit breaker.
CAUTION!
• Know the pump and its applications, limitations, and potential hazards.
• Secure the discharge line before starting the pump. An unsecured discharge line will whip, possibly causing personal
injury and/or property damage.
• Secure the pump to a solid base. This will aid in keeping the pump in a vertical orientation. This is critical in keeping the
pump operating at maximum efficiency. It will also help prevent the pump from clogging resulting in premature failure.
• Periodically inspect the pump and system components. Disconnect the pump from the power supply before inspecting.
• Never run the pump dry, as doing so may damage the mechanical seal and void the warranty. This pump has to be
primed before starting.
SAFETY GUIDELINES
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UNPACKING
• Upon receiving the pump, it should be inspected for damage or shortages. If damage has
occurred, file a claim immediately with the carrier that delivered the pump. If the manual is
removed from the packaging, do not lose or misplace.
STORAGE
• Short Term—Pumps are manufactured for efficient performance following short inoperative
periods in storage. For best results, pumps can be retained in storage, as factory assembled,
in a dry atmosphere with constant temperatures for up to six (6) months.
• Long Term—For storage of six (6) months, to twenty-four (24) months, the units should
be stored in a temperature-controlled area, a roofed-over, walled enclosure that provides
protection from the elements (rain, snow, wind-blown, dust, etc.), and whose temperature
can be maintained between 4 and 40°C (40 and 120°F). If extended high humidity is
expected to be a problem, all exposed parts should be inspected before storage and all
surfaces that have the paint scratched, damaged, or worn should be recoated with a water-
based, air-dry enamel paint. All surfaces should then be sprayed with a rust-inhibiting oil.
• Pump should be stored in its original shipping container. On initial start up, rotate impeller by
hand to assure seal and impeller rotate freely.
INSTALLATION
SUCTION
• All joints and connections must be AIRTIGHT. A single leak will prevent the proper operation
of the pump. Wrap thread tape clockwise on all threaded connections. For all non-threaded
connections, you must use PVC Purple Primer and PVC Cement to ensure airtight seals.
Measure all pipe lengths before attaching.
• A foot valve is a check valve that is used to keep the water from running back into the well
from the pump and maintain hydraulic pressure when the pump is not running. If the foot
valve does not hold the water the pump will lose it’s prime and will not pump water. If the
foot valve open pressure is too high (the spring is too stiff), or the flow area is too small, the
pump suction head and flow rate will significantly drop.
ELECTRICAL CONNECTIONS
• Plug the pump into a 115 V, 60 Hz, Ground Fault Circuit Interrupter (GFCI) protected grounded
outlet only. The pump is equipped with a 3-wire grounded cord and plug. Do not modify or
remove the plug. Make sure the outlet meets the National Electric Code or the Canadian
Electrical Code, as applicable. To avoid dangerous electrical shock hazard, keep the cord dry
at all times.
DANGER!
• Hazardous voltage. Risk of dangerous or fatal electric shock.
WARNING!
• Protect the electrical cord from sharp objects, hot surfaces, oil, and chemicals. Avoid kinking the cord. Do
not use damaged or worn cords.
• Failure to comply with the instructions and designed operation of this unit may void the warranty.
Attempting to use a damaged pump can result in property damage, serious personal injury and/or death.
SAFETY GUIDELINES
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model no. 062-3593-2 | contact us 1-800-689-9928
SAFETY GUIDELINES
WIRE SIZE
• Consult a qualified electrician for proper wire size.
PRE-OPERATION: CHECK VOLTAGE AND PHASE
• Before operating pump, check to make sure that the voltage and phase information
stamped on the pump’s identification plate matches the available power.
IDENTIFICATION PLATE
• Note the numbers on the pump’s identification plate and record at the end of the manual
for future reference.
INSULATION TEST
• Before the pump is put into service, an insulation (megger) test should be performed on it.
The ohm values as well as the volts and amps should be recorded.
PUMP TEST
• After the pump has been properly wired and primed, it is advisable to check the system
by filling with liquid and allowing the pump to operate through its pumping cycle.
• An automatic pressure controller has been installed on the pump. The automatic pressure
controller allows for automatic operation.
MAINTENANCE
• No other maintenance is required.
SAFETY GUIDELINES