Fastwel CPC505 User manual

CPC505
6U Compact PCI CPU Module
User Manual
Rev. 001
November 2022

Product Title: CPC505
Document name: CPC505 User Manual
Manual version: 001
Ref. doc. v.:
Copyright © 2022 Fastwel Co. Ltd. All rights reserved.
Revision Record
Rev. Index
Brief Description of Changes
Board Index
Date of Issue
001
Initial version
CPC505
November 2022
Contact Information
Fastwel Co. Ltd
Fastwel Corporation US
Address:
108 Profsoyuznaya st.,
Moscow 117437,
Russian Federation
6108 Avenida Encinas,
Suite B, Carlsbad,
CA92011, USA
Tel.:
[phone] Tel:
[phone]
Fax:
[phone]
E-mail:
[email protected] E-mail:
[email protected]
Web:
http://www.fastwel.com/

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Table of Contents
Table of Contents.....................................................................................................................................................3
List of Tables............................................................................................................................................................4
List of Figures ..........................................................................................................................................................5
Notation Conventions............................................................................................................................................... 7
General Safety Precautions..................................................................................................................................... 8
Unpacking, Inspection and Handling........................................................................................................................9
Three Year Warranty ............................................................................................................................................. 10
1Introduction............................................................................................................................................ 11
1.1 System overview......................................................................................................................................... 11
1.2 Module general description......................................................................................................................... 11
2Technical Specifications..........................................................................................................................12
2.1 Main technical characteristics..................................................................................................................... 12
2.2 Module versions.......................................................................................................................................... 15
2.3 Delivery checklist........................................................................................................................................ 15
2.4 Packaging information................................................................................................................................ 16
2.5 System expansion capabilities.................................................................................................................... 16
2.6 System information …...…………………………………………………………………………………………….16
2.7 Appearance and arrangement of elements……………………………………………………………………….17
3Functional description............................................................................................................................ 31
3.1 Features of operation of functional nodes………………………………………………………………………...19
3.2 Module interfaces……………………………………………………………………………………………………22
3.3 Timers………………………………………………………………………………………………………………...36
3.4 SPI/LEDs/GPIO controller………………………………………………………………………………………….38
3.5 Devices on the local SMBus………………………………………………………………………………………..40
3.6 Battery………………………………………………………………………………………………………………...40
3.7 SATA SSD……………………………………………………………………………………………………………40
4Installation.............................................................................................................................................. 41
4.1 Safety requirements.................................................................................................................................... 41
4.2 CPC505 installation procedure ………..…………………………………………………………………………...42
4.3 Board removal procedure ……………………………………………………………………………………...…...43
4.4 Installation of the CPC505 peripheral devices ………………………………………..……………………….…44
4.5 Replacing the battery …………………………………………………………………………………………..……44
4.6 Installation of M.2 SSD ……….………………………………………………………………………..……………45
5System Setup ......................................................................................................................................... 46
5.1 Resetting BIOS settings ….…………………………………………………………………………………...........46
5.2 Updating BIOS………………………………………………………………………………………………………..46
6AMI Aptio BIOS Setup.................................................................................................................... ……..47
6.1 Starting and updating the BIOS Setup program….………………………………………………………...........47
6.2 Main……………………………………………………………………………………………………………………49
7Troubleshooting..................................................................................................................................... 50
8 Power consumption …………………………………………………………………………………………………….…51
9 Exposure to external factors………………….......……………………………………………………………………...52
9.1 Temperature mode…………………………………………………………………………………………………..52
9.2 Operating conditions and MTBF……………………………………………………………………………………53
ANNEX A: RIO587 Rear I/O Module……………………………………………………………………………………………...54
A1: Introduction…………………………………………………………………………………………………………...54
A2: RIO587 versions……………………………………………………………………………………………………..54
A3: RIO587 delivery checklist…………………………………………………………………………………………...55
A4: RIO587 packaging information……………………………………………………………………………………..55
A5: Structure of I/O channels of RIO587……………………………………………………………………………….56
A6: Appearance and layout of RIO587 elements……………………………………………………………………..57
A7: Features of operation of RIO587 functional nodes………………………………………………………………63

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A8: RIO587 connectors………………………………………………………………………………………………….64
A9: Configuring and preparing the RIO587 module for operation………………………………………………….72
A10: RIO587 operating conditions and MTBF………………………………………………………………………….74
ANNEX B: MIC1901 mezzanine module…………………………….…………………………………………………………..75
B1: Introduction…………………………………………………………………………………………………………..75
B2: I/O Channel Structure of the MIC1901……………………………………………………………………………75
B3: Temperature range of the MIC1901………………………………………………………………………………75
B4: Appearance of the MIC1901 and layout of main elements……………………………………………………..76
B5: Information on MIC1901 packaging……………………………………………………………………………….79
B6: Delivery checklist of the MIC1901…………………………………………………………………………………79
B7: Specific performance features of the MIC1901 functional nodes……………………………………………...79
B8: Pinout charts of the MIC1901 connectors………………………………………………………………………..79
B9: Installation and preparation of the MIC1901 for operation……………………………………………………...80
B10: Operating Conditions of the MIC1901 and MTBF……………………………………………………………….83
ANNEX C: Terms and abbreviations ……………………………………………………………………………………….....84
ANNEX D: DISCLAIMER………………………………………………………………………………………………………….87
List of Tables
Table 2-1: Supply voltage of +5 V, +3.3 V from the CPCI bus..........................................................................14
Table 2-2: Maximum permissible consumption currents...................................................................................14
Table 2-3: Module versions ..............................................................................................................................15
Table 2-4: System information ……………………………………………………………..………………………….16
Table 3-1: Assignment of XMC XS4 (P15) connector pins ...……………………………………………………….22
Table 3-2: Assignment of XMC XS5 (P16) connector pins ……………………………………………………...….23
Table 3-3: Assignment of pins of the PMC XS2 (P1), XS3 (P3), XS6 (P2) and XS7 (P4) connectors ………...24
Table 3-4: Assignment of the M.2 XP5 connector pins ……………….…………………………………………….25
Table 3-5: Assignment of USB connectors pins on the front panel of the CPC505……..……………………….26
Table 3-6: Assignment of the Gigabit Ethernet connector pins …………………………………………………….27
Table 3-7: Assignment of the XS5 connector pins (DVI) of the CPC505 module …………………………….….28
Table 3-8: Assignment of the XS6 DisplayPort connector pins of the CPC505 module ………………………...29
Table 3-9: State of the SYS LED ………………………………...…………………………………………………....29
Table 3-10: Color code designations of connectors………….………………………………………………………..32
Table 3-11: Assignment of pins of the CompactPCI XS18 (J1) system connector …..……………………………32
Table 3-12: Assignment of the pins of XS16 (J2) system connector of 64-bit CompactPCI bus …..………….…33
Table 3-13: Assignment of XS11 (J3) connector pins of the CPC505…..…………………………………………..34
Table 3-14: Assignment of the XS8 (J4) connector pins of the CPC505……... ...………………………………....34
Table 3-15: Assignment of the XS1 (J5) connector pins of the CPC505……………………. ……………………..35
Table 3-16: Registers of SPI controller……………………………………. ……..……………………………………38
Table 3-17: Addresses of devices on SMBus ……………………………………………….…..………………….…40
Table 7-1: CPC505 fault causes and their troubleshooting ……………………………………………………..….50
Table 9-1: Processor frequency vs. temperature (for CPC505-01)……………………………………………...…52
Table 9-2: Environmental exposure when operating CPC505 ……………………………………………………..53
Table A-1: RIO587 versions ...………………………………..……………............................................................54
Table A-2: RIO587 temperature range (industrial and commercial version)………………………….…………..54
Table A-3: Weight of the RIO587-01 and RIO587-02 modules………………... ……..…………………………...55
Table A-4: Interfaces on rear panel of the RIO587-01 version…………...…………………..………………….…56
Table A-5: Additional interfaces on the rear panel of the RIO587-02 version ...………………………………….57
Table A-6: Additional interfaces at mezzanine connection …..………………. ...………………………………....59
Table A-7: Assignment of pins of the TH-4M connectors (XP3 and XP4) for feeding power to the CPC505....64
Table A-8: Assignment of pins of the PS/2 connector (XS4) for keyboard/mouse..……...………………………64
Table A-9: Assignment of the XP6 connector pins: COM1 port (RS232)………..…………..………………….…65
Table A-10: Assignment of pins of the XS11 connector: LPT port (IDC-26)….…………………………………….65
Table A-11: Assignment of pins of the XP10-XP12 connectors (COM2-COM4)………………………………...…66
Table A-12: Assignment of pins of the XP7 connector (COM5, RS485)………………………..…………………..66
Table A-13: Assignment of pins of the XP8 connector (COM6, RS485)…..………………………..……………....66
Table A-14: Assignment of the XP15 (SATA) connector pins ……..…………………………………….…………..67
Table A-15: Assignment of the ХS8 HDD …………………………….…………... ……..…………………………...67
Table A-16: Assignment of the CFast (XS5) card connector pins ….……..…………………..………………….…69
Table A-17: Assignment of the XP5 connector pins (GPIO and 3.3V power supply)………………………... ..….70
Table A-18: Assignment of the XP16 connector pins (LVDS) .…………………………………………..…………..71
Table A-19: Assignment of the XP19 connector pins (LCD panel backlight)………………………………….…....72
Table A-20: Power supply requirements for the RIO587…………………………………………..….….…………..73

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Table A-21: Current consumption of the modules………………………………………………………………. .…...73
Table A-22: Exposure of external factors during operation of the RIO587……………………… …..………….…74
Table B-1: Interfaces on the front panel of the MIC1901 module ………………………………………………….75
Table B-2: Temperature range of the MIC1901 …………………………...…………………..………………….…75
Table B-3: MIC1901: Overall dimensions …………………………………………………………………………….78
Table B-4: Assignment of pins of the CFast (XS8) card connector …………………………... .………………....80
Table B-5: Assignment of pins of the Mic, LineIn, LineOut connectors (XS3)………….………………….. …....80
Table B-6: Power supply requirements of the MIC1901 …………………………………………………………....81
Table B-7: MIC1901 operating conditions ………………………………………………………...…………… .…...83
List of Figures
Figure 2-1: Block diagram………………………………………………………………………………………………...17
Figure 2-2: Overall dimensions and location of main components of the device….……………………………......18
Figure 3-1: XMC XS4 (P15) and XS5 (P16) connectors …..………………..…………………………….…………..22
Figure 3-2: The PMC XS2 (P1), XS3 (P3), XS6 (P2) and XS7 (P4) connectors. ……..…………………………...23
Figure 3-3: USB connectors on the front panel of CPC505……..…...……..…………………..………………….…26
Figure 3-4: Connector 2.5 Gigabit Ethernet…….…………………………………………………… .………………..27
Figure 3-5: DVI-I connector…………………………. ……………………………………………………………..…....27
Figure 3-6: DisplayPort connector …………………………………………………………………… .………………..28
Figure 3-7: LED indicators on the front panel ……...……………………………………………………………..…....29
Figure 3-8: CompactPCI connectors (J1–J5 in accordance with the CompactPCI specification.………………..31
Figure 6-1: Assignment of navigation keys………... ……………………………………………………………..…....47
Figure 6-2: Screen of the Main menu …………………...…………………………………………… .………………..49
Figure A-1: Block diagram of RIO587…………….. ……………………………………………………………..…......58
Figure A-2: RIO587-01 (4HP height)………………………………………………………….………..………………..60
Figure A-3: RIO587-02 (8HP height)………………………………………………………………………………….....61
Figure A-4: Designation of RIO587 key components on the top view ………………………………………...….....62
Figure A-5: RIO587-01 with the mounted SATADOM drive ………………………………….…… .………………..68
Figure A-6: RIO587-02 with the installed HDD 2.5"……………. ………….…………………………………..…......69
Figure B-1: Block diagram MIC1901……………………………….………………………………… .………………..76
Figure B-2: Designation of the MIC1901 main components in the bottom view………………… .………………..77
Figure B-3: Layout of the MIC1901 main components on the bottom view ………………………………………...77
Figure B-4: MIC1901: mounting and outside dimensions …………………………………………………...….….....78
Figure B-5: MIC1901: front panel with designation of connectors ………………………………….………………..78
Figure B-6: Schematic representation of the CPC505 with the MIC1901 installed…………………………….......81
Figure B-7: View of the CPC505 front panel with the MIC1901 module installed……………………………....…..82
Figure B-8: Designation of fixing positions on the MIC1901 (bottom view)…..……………………………….….....82
Figure B-9: Installation of holders to MIC1901……..…………………………………………..…… .………………..83
All information in this document is provided for reference only, with no warranty of its suitability for any specific purpose. This information has been thoroughly checked and
is believed to be entirely reliable and consistent with the product that it describes. However, Fastwel accepts no responsibility for inaccuracies, omissions or their
consequences, as well as liability arising from the use or application of any product or example described in this document.
Fastwel Co. Ltd. reserves the right to change, modify, and improve this document or the products described in it, at Fastwel's discretion without further notice. Software
described in this document is provided on an “as is” basis without warranty. Fastwel assumes no liability for consequential or incidental damages originated by the use of
this software.
This document contains information, which is property of Fastwel Co. Ltd. It is not allowed to reproduce it or transmit by any means, to translate the document or to convert
it to any electronic form in full or in parts without antecedent written approval of Fastwel Co. Ltd. or one of its officially authorized agents.
Fastwel and Fastwel logo are trademarks owned by Fastwel Co. Ltd., Moscow, Russian Federation. Ethernet is a registered trademark of Xerox Corporation. IEEE is a
registered trademark of the Institute of Electrical and Electronics Engineers Inc. Intel is a trademark of Intel Corporation. Microsoft is a trademark of the Microsoft
corporation. In addition, this document may include names, company logos and trademarks, which are registered trademarks and, therefore, are property of their
respective owners. Fastwel welcomes suggestions, remarks and proposals regarding the form and the content of this Manual.

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Ownership rights
This document contains information that is the property of Fastwel Group. It may not be copied or
transmitted by any known means, nor may it be stored in information storage and retrieval systems
without the prior written consent of Fastwel Group or one of its authorized agents. The information
contained in this document, to the best of our knowledge, is free from any errors, however, Fastwel
Group accepts no responsibility for any inaccuracies and their consequences, as well as liability
arising from the use or application of any diagram, product or example given in this document.
Fastwel Group reserves the right to change and improve both this document and the product
presented inside of it at its discretion without any further notice.
Safety requirements
This Fastwel Group’s product is developed and tested for the purpose of ensuring compliance to
the electric safety requirements. Its design provides long-term trouble-free operation. The service
life of the product can be significantly reduced due to the improper handling during unpacking and
installation. Therefore, in the interests of your safety and in order to ensure proper operation of the
product, you should follow the recommendations below.

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Notation Conventions
Warning, ESD Sensitive Device!
This symbol draws your attention to the information related to electro static
sensitivity of your product and its components. To keep product safety and
operability it is necessary to handle it with care and follow the ESD safety
directions.
Warning! Hot surface!
This sign and inscription warns of the dangers associated with touching hot
surfaces of the product.
Caution: Electric Shock!
This symbol warns about danger of electrical shock (> 60 V) when touching
products or their parts. Failure to observe the indicated precautions and
directions may expose your life to danger and may lead to damages to your
product.
Warning!
Information marked by this symbol is essential for human and equipment
safety. Read this information attentively, be watchful.
Note
This symbol and title marks important information to be read attentively for
your own benefit.

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General Safety Precautions
This product was developed for fault-free operation. Its design provides conformance to all related
safety requirements. However, the life of this product can be seriously shortened by improper
handling and incorrect operation. That is why it is necessary to follow general safety and
operational instructions below.
Warning!
All operations on this device must be carried out by sufficiently
skilled personnel only.
Caution: Electric Shock!
Before installing this product into a system and before installing
other devices on it, always ensure that your mains power is switched
off.
Always disconnect external power supply cables during all handling
and maintenance operations with this module to avoid serious
danger of electrical shock. This also applies to the other power
supply cables.

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Unpacking, Inspection and Handling
Please read the manual carefully before unpacking the module or mounting the device into your
system. Keep in mind the following:
ESD Sensitive Device!
Electronic modules and their components are sensitive to static
electricity. Even a non-perceptible by human being static discharge
can be sufficient to destroy or degrade a component's operation!
Therefore, all handling operations and inspections of this product
must be performed with due care, in order to keep product integrity
and operability:
Do not leave the product without its protective packaging when it is not in use.
If possible, always work with the products in a workplace that is protected against static
electricity. If this is not possible, the user should remove static discharge from the user before
touching the product with their hands or tool, which is best performed by touching the metal part
of the of the system housing.
It is especially important to take precautions when replacing expansion boards expansion
boards, jumpers, etc. If the product has batteries to power the memory or real-time clock, do not
place the board on conductive surfaces, such as antistatic mats or sponges. They may cause a
short circuit and result in damage to the board. short-circuit and cause damage to the battery
and the board's conductive circuits.
General rules for using the device
■The product must not be altered or modified in any way in order to maintain the warranty. Any
unauthorized modifications and improvements other than those given in this manual or received
from DOLOMANT Technical Support as a set of instructions for their execution will void the
warranty.
■This device must only be installed and connected to systems that meet all necessary technical
and climatic requirements. This also applies to the operating temperature range of the specific
version of the board. The temperature limitations of the batteries installed on the board must also
be taken into account.
■Follow the instructions in this manual only when carrying out all necessary installation and setup
operations.
■Retain the original packaging for storing the product in the future or for transportation in case of
warranty. In case it is necessary to transport or store the board, pack it in the same way as it was
packed when you received it.
■This device must only be installed and connected to systems that meet all necessary technical
and climatic requirements. This also applies to the operating temperature range of the specific
version of the board. The temperature limitations of the batteries installed on the board must also
be taken into account.

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Three Year Warranty
Fastwel Co. Ltd. (Fastwel), warrants that its standard hardware products will be free from defects
in materials and workmanship under normal use and service for the currently established warranty
period. Fastwel’s only responsibility under this warranty is, at its option, to replace or repair any
defective component part of such products free of charge.
Fastwel neither assumes nor authorizes any other liability in connection with the sale, installation
or use of its products. Fastwel shall have no liability for direct or consequential damages of any
kind arising out of sale, delay in delivery, installation, or use of its products.
If a product should fail through Fastwel's fault during the warranty period, it will be repaired free of
charge. For out of warranty repairs, the customer will be invoiced for repair charges at current
standard labor and materials rates.
Warranty period for Fastwel products is 36 months since the date of purchase.
For custom-made products, the warranty period is 60 months from the date of sale (unless
otherwise specified in the supply agreement).
The warranty set forth above does not extend to and shall not apply to:
1. Products, including software, which have been repaired or altered by other than
Fastwel personnel, unless Buyer has properly altered or repaired the products in
accordance with procedures previously approved in writing by Fastwel.
2. Products, which have been subject to power supply reversal, misuse, neglect,
accident, or improper installation.
Returning a product for repair
1. Apply to Fastwel company or to any of the Fastwel's official representatives for the
Product Return Authorization.
2. Attach a failure inspection report with a product to be returned in the form, accepted by
customer, with a description of the failure circumstances and symptoms.
3. Carefully package the product in the antistatic bag, in which the product had been
supplied. Failure to package in antistatic material will VOID all warranties. Then
package the product in a safe container for shipping.
4. The customer pays for shipping the product to Fastwel or to an official Fastwel
representative or dealer.