FEC AFC3000 User manual

AFC3000E-FB-EN-3
MFC
-
EN
Ethernet-I/P
Fieldbus
expansion Unit

Ethernet-I/P Fieldbus Expansion Unit
PAGE 2
Revision History
Revision Date Manual No. Contents of Revision
08/20/2014 AFC3000E-FB-EN-1 First Release
02/18/2016 AFC3000E-FB-EN-2 Added Message Write Data info (pg. 35-38)
01/19/2018 AFC3000E-FB-EN-2 Minor revision - Message Output formats fixed (pg.13-24)
03/19/2019 AFC3000E-FB-EN-3 Updated PLC Message examples
Any questions regarding the contents of this document or any related matter should be
directed to FEC Automation Systems at [phone], faxed to [phone] or emailed to
[e-mail].
The information set forth in the following document is the property of
FEC Automation Systems.
This document shall not be released to or copied for any person and/or organization without
the expressed prior consent of FEC Automation Systems.
Unauthorized reproduction or distribution of this manual is strictly prohibited.
Please contact FEC Automation Systems if you require additional copies.
Manual Numbering Convention
AFC3000E-FB-EN-1
DSP1500
DSP1500DSP1500
DSP1500 = Servo Press
AFC1500
AFC1500AFC1500
AFC1500 = Nutrunner
FUSION
FUSIONFUSION
FUSION = DC Hand Tool
HW = Hardware Operation Manual
SW = Software Manual
FB = Fieldbus Manual
DSP1500 = Servo Press
AFC3000 = Nutrunner
FUSION
= DC Hand
Tool
E= English Version
S= Spanish Version
*Japanese Version furnished by DDK
uses DDK numbering convention.
Version Number
(Major Revision Level)
CC = CC-Link
DN = DeviceNet
PB = Profibus
PN = ProfiNet
EN
= Ethernet-I/P

Ethernet-I/P Fieldbus Expansion Unit
PAGE 3
Forward
This manual is intended as a supplement to the AFC3000 Hardware Operation Manual and should be
used in conjunction with information provided in that manual. FEC recommends reading that manual
before the contents of this manual (which only applies to systems requiring the optional Ethernet I/P
interface).
Ethernet-I/P
The AFC3000 Ethernet-I/P System conforms to the open field network Ethernet-I/P. Control of tools and
transactions of message information are executed by Ethernet-I/P explicit message communication.
Due to conformance with the open field network Ethernet-I/P System, connections with Ethernet-I/P devices
(master/slave) of other manufacturers are enabled.
Also, remote I/O communication and message communication can be executed at the same time.
System Structure (Ethernet-I/P)
AFC3000 Ethernet-I/P System
MASTER
(1st Spdl.)
Remote I/O Communication
Message Communication
32nd
Spdl
Ethernet-I/P
Slave
Station
Ethernet-I/P Slave Stations of
Other Manufacturers
2nd
Spdl
3rd
Spdl
SLAVE
PLC (Ethernet-I/P Master Station)

Ethernet-I/P Fieldbus Expansion Unit
PAGE 4
Description of the Hardware (Ethernet-I/P)
Module
Status
LED
Network
Status
LED
Ethernet-I/P
Connector
Link/
Activity
LED

Ethernet-I/P Fieldbus Expansion Unit
PAGE 5
●EDS File
An EDS file is an information file related to the communication specifications of Ethernet-I/P compatible
device and a separate, individual file exists for each device. The EDS file is necessary for using the
Ethernet-I/P configuration software to connect the MFC-EN and the PLC.
The EDS file is included in the installation CD for the AFC3000 User Console or may be downloaded from
the FEC website. Please refer to the instruction manual for the Ethernet-I/P configuration software
concerning the appropriate method for using the EDS file.
●Module Pin Configuration
No.
Signal
Description
1 TD+ Send data +
2 TD- Send data -
3 RD+ Receive data +
4 - Not used.
5 - Not used.
6 RD- Receive data -
7 - Not used.
8 - Not used.
* The cable is not included with the equipment. Please prepare a LAN cable of Category 5e or higher on
your own equipment. Please prepare these on your own.
･
･･
･ Be sure to connect the cable with all power turned OFF.
1
8
Caution

Ethernet-I/P Fieldbus Expansion Unit
PAGE 6
●List of LED Indications
The module LEDs indicate the states of the nodes of the AFC3000 Ethernet-I/P System and the network
state.
LED Color State Details
A
Network
Status
LED
Off
Off
Offline Offline, No power or no IP address
Green
Lit up Online Online, One or more connections established
Flash Communication
not established
online, connection is not establishe
Red
Lit up Error Fatal error has occurred. / Conflicting IP
address.
Flash Connection
timeout
One or more connection timeout has occurred
B
Module
Status
LED
Off Off Power OFF Power is not supplied.
Green
Lit up Online Controlled by a scanner in RUN state -
Flash Communication
not established
Incomplete / wrong configuration or scanner in
idle state
Red
Lit up Error Major Fault -A critical error has occurred.
Flash Error A recoverable error has occurred.
C
Link
Activity
LED
Off Off Link not
established
ETHERNET link is not established and
communication is not performed.
Green
Lit up Link Established ETHERNET link is established but not
communicating
Flash Communicating ETHERNET link is established and
communication is in progress.
A : Network
Status LED
B : Module
Status LED
C : Link
Activity LED

Ethernet-I/P Fieldbus Expansion Unit
PAGE 7
I/O Signal Specifications (Ethernet-I/P)
I/O Input/Output Message Input/Output
MASTER Spindle ￫
PLC
PLC ￫ MASTER
Spindle
MASTER Spindle ￫
PLC
PLC ￫ MASTER
Spindle
Maximum
Setting
32bytes (256 points ) 12bytes (96 points ) 2048 word (4096 bytes ) 16 word (32bytes)
Standard
Setting
32bytes (256 points ) 8bytes (64 points ) 2048 word (4096 bytes ) 16 word (32bytes)
●
●●
●AFC3000 Ethernet-I/P System Signal Specifications (PLC ￫
￫￫
￫MASTER Spindle)
･ Number of MASTER Spindle Input Points 4 words 8 bytes (256 points)
Input signals are factory set and cannot be changed.
Word No.
BIT
Signal
Word No.
BIT
Signal
No.01
0
STOP
No.03
0
SEQ SELECT No.17
1
RESET
1
SEQ SELECT No.18
2
REVERSE
2
SEQ SELECT No.19
3
START
3
SEQ SELECT No
.20
4
SEQ SELECT BIT 0
4
SEQ SELECT No.21
5
SEQ SELECT BIT 1
5
SEQ SELECT No.22
6
SEQ SELECT BIT 2
6
SEQ SELECT No.23
7
SEQ SELECT BIT 3
7
SEQ SELECT No.24
8
SEQ SELECT BIT 4
8
SEQ SELECT No.25
9
CYCLE COUNT UP
9
SEQ SELECT No.
26
10
CYC
LE COUNT CLEAR
10
SEQ SELECT No.
27
11 SEQ SELECT No. ENABLE 11 SEQ SELECT No.28
12
INPORT 1
12
SEQ SELECT No.
29
13
INPORT 2
13
SEQ SELECT No.
30
14
INPORT 3
14
SEQ SELECT No.
31
15
INPORT 4
15
SEQ SELECT No.
32
No.02
0
SEQ SELECT No.1
No.04
0
BYPASS
SPDL
No.1
1
SEQ SELECT No.2
1
BYPASS
SPDL
No.2
2
SEQ SELECT No.3
2
BYPASS
SPDL
No.3
3
SEQ SELECT No.4
3
BYPASS
SPDL
No.4
4
SEQ SELECT No.5
4
BYPASS
SPDL
No.5
5
SEQ SELECT No.6
5
BYPASS
SPDL
No.6
6
SEQ SELECT No.7
6
BYPASS
SPDL
No.7
7
SEQ SELECT No.8
7
BYPASS
SPDL
No.8
8
SEQ SELECT No.9
8
BYPASS
SPDL
No.9
9
SEQ SELECT No.10
9
BYPASS
SPDL
No.10
10
SEQ SELECT No.11
10
ID DATA CLEAR
11
SEQ SELECT No.12
11
ID SELECT ENABLE
12
SEQ SELECT No.13
12
13
SEQ SELECT No
.14
13
14
SEQ SELECT No.15
14
15
SEQ SELECT No.16
15
(Please refer to AFC3000 Operations Manual Section 5-3-2 and 5-3-3 for description of respective
signals)

Ethernet-I/P Fieldbus Expansion Unit
PAGE 8
Word No.
BIT
Signal
Word No.
BIT
Signal
No.05
0
BYPASS
SPDL
No.11
No.06
0
BYPASS
S
PDL
No.27
1
BYPASS
SPDL
No.12
1
BYPASS
SPDL
No.28
2
BYPASS
SPDL
No.13
2
BYPASS
SPDL
No.29
3
BYPASS
SPDL
No.14
3
BYPASS
SPDL
No.30
4
BYPASS
SPDL
No.15
4
BYPASS
SPDL
No.31
5
BYPASS
SPDL
No.16
5
BYPASS
SPDL
No.32
6
BYPASS
SPDL
No.17
6
7
B
YPASS
SPDL
No.18
7
8
BYPASS
SPDL
No.19
8
9
BYPASS
SPDL
No.20
9
10
BYPASS
SPDL
No.21
10
11 BYPASS SPDL No.22 11
12
BYPASS
SPDL
No.23
12
13
BYPASS
SPDL
No.24
13
14
BYPASS
SPDL
No.25
14
15
BYPASS
SPDL
No.26
15
* The word No. at the PLC side differs according to the setting of the node address, etc., so please be sure
to confirm before using. Please refer to the AFC3000 Operation Manual, Section 5-3-2 and 5-3-3 for
description of the respective signals.
The allocation of the input signals is fixed (cannot be changed).
The unused area of the inputs is also secured
(and cannot be used by other
devices).
Be careful of the following points when using the BYPASS No. # (1 to 32) signals.
If a certain Unit is to be put in the BYP
ASS mode, set the corresponding signal
among the BYPASS No. # (1 to 32) signals to “ON” with the START signal of the Unit
being in the “OFF” state and the BUSY signal of the MASTER Spindle
for PC
communication and I/O (PLC) control being in the “OFF” state.
When fastening is executed with any of the spindle
BYPASS No. # (1 to 32) signals
in the “ON” state, the fastening judgment of th
at Unit will be ignored as if it does not
exist.
Also, when any of the BYPASS No. # (1 to 32) signals is set to “ON” with th
e BUSY
of the MASTER Spindle
being in the “ON” state, the sequence judgment may result
in REJECT.
Caution
Cautio
n

Ethernet-I/P Fieldbus Expansion Unit
PAGE 9
●AFC3000 Ethernet-I/P System Signal Specifications (MASTER Spindle ￫
￫￫
￫PLC)
･ Number of MASTER Spindle Output Points 32 bytes (256 bits)
The table below is an example of the Output mapping using Ethernet I/P. Output bits (256) are
allowed to be user-programmed using the AFC3000 User Console Software.
The allocation of the signals can be set on any bit/pin through the “PLC Output Layout” setting function
of the AFC3000 Software.
Please refer to “5-3-4 PLC Output Layout” of the <<AFC3000 Operation Manual>> for list of available
output signals (Master and individual spindle signals)
EXAMPLE ONLY: Actual signal placement may vary upon user configuration
Word No
.
BIT
Signal
Word No.
BIT
Signal
Output word
No. 1
Output
Signal
Setting
Example
0
TOTAL REJECT
Output word
No. 3
Output
Signal
Setting
Example
0
SEQ
No.17 SELECTED
1
TOTAL ACCEPT
1
SEQ No.
18
SELECTED
2
TOTAL ABNORMAL
2
SEQ No.
19
SELECTED
3
TOT
AL READY
3
SEQ No.
20
SELECTED
4
TOTAL BUSY
4
SEQ No.
21
SELECTED
5
END
5
SEQ No.
22
SELECTED
6
SEQ SELECT BIT 0
6
SEQ No.
23
SELECTED
7
SEQ SELECT BIT 1
7
SEQ No.
24
SELECTED
8
SEQ SELECT BIT 2
8
SEQ No.
25
SELECTED
9
SEQ SELECT BIT 3
9
SEQ N
o.
26
SELECTED
10
SEQ SELECT BIT 4
10
SEQ No.
27
SELECTED
11
SPINDLE IN BYPASS
11
SEQ No.
28
SELECTED
12
DATA AVAILABLE
12
SEQ No.
29
SELECTED
13
CURRENT WARNING
13
SEQ No.
30
SELECTED
14
CAL WARNING
14
SEQ No.
31
SELECTED
15
ZERO LEVEL WARNING
15
SEQ No.
32
SELECTED
Output word
No. 2
Output
Signal
Setting
Example
0
SEQ
No.1 SELECTED
Output word
No. 4
Output
Signal
Setting
Example
0
REJECT No.1
1
SEQ No.
2
SELECTED
1
ACCEPT No.1
2
SEQ No.
3
SELECTED
2
ABNORMAL No.1
3
SEQ No.
4
SELECTED
3
BYPASS No.1
4
SEQ No.
5
SELECTED
4
REJECT No.2
5
SEQ No.
6
SELECTED
5
ACCEPT No.2
6
SEQ No.
7
SELECTED
6
ABNORMAL No.2
7
SEQ No.
8
SELECTED
7
BYPASS No.2
8
SEQ No.
9
SELECTED
8
REJECT No.3
9
SEQ No.1
0
SELECTED
9
ACCEPT No.3
10
SEQ No.1
1
SEL
ECTED
10
ABNORMAL No.3
11
SEQ No.1
2
SELECTED
11
BYPASS No3
12
SEQ No.1
3
SELECTED
12
REJECT No.4
13
SEQ No.1
4
SELECTED
13
ACCEPT No.4
14
SEQ No.1
5
SELECTED
14
ABNORMAL No.4
15
SEQ No.1
6
SELECTED
15
BYPASS No.4

Ethernet-I/P Fieldbus Expansion Unit
PAGE 10
Word No.
BIT
Signal
Word No.
BIT
Signal
Output word
No. 5
Output
Signal
Setting
Example
0
REJECT No.
5
Output word
No. 7
Output
Signal
Setting
Example
0
RUN REV HI REJ
No.5
1
ACCEPT No.
5
1
RUN REV LO REJ
No.5
2
ABNORMAL No.
5
2
LO CUR LIMIT WARNING No.5
3
READY
No.
5
3
HI CUR LIMIT WARNING No.5
4
BUSY
No.5
4
CURRENT WARNING No.5
5
BYPASS
No.5
5
CAL VOLTAGE WARNING No.5
6
TORQUE HOLD
No.5
6
ZERO VOLT WARNING No.5
7
PAR SEL (BIT0)
No.5
7
JUDGE COMBO (BIT1) No.5
8
PAR SEL (BIT
1
) No.5
8
JUDGE COMBO (BIT2) No.5
9
PAR SEL (BIT
2
) No.5
9
JUDGE COMBO (BIT3) No.5
10
PAR SEL (BIT
3
) No.5
10
JUDGE COMBO (BIT4) No.5
11
PAR SEL (BIT
4
) No.5
11
JUDGE COMBO (BIT5) No.5
12
TORQUE HI REJ
No.5
12
JUDGE COMBO (BIT6) No.5
13
TORQUE LO REJ
No.5
13
JUDGE COMBO (BIT7) No.5
14
FTQ HI REJ
No.5
14
JUDGE COMBO (BIT8) No.5
15
FTQ LO REJ
No.5
15
Output word
No. 6
Output
Signal
Setting
Example
0
SNUG TQ HI REJ
No.5
Output word
No. 8
Thru
No. 16
Output
Signal
Setting
Example
0
1
TQ INHIBIT HI REJ
No.5
1
2
F ANGLE
HI REJ
No.5
2
3
F ANGLE LO REJ
No.5
3
4
DIFF + ANG REJ
No.5
4
5
DIFF
–
ANG REJ
No.5
5
6
RATE 1 HI REJ
No.5
6
7
RATE 1 LO REJ
No.5
7
8
RATE 2 HI REJ
No.5
8
9
RATE 2 LO REJ
No.5
9
10
RATE 3 HI REJ
No.5
10
11
RATE 3 LO REJ
No.5
11
12
1
ST
TIME HI REJ
No.5
12
13
1
ST
TIME LO REJ
No.5
13
14
2
ND
TIME HI REJ
No.5
14
15
2
ND
TIME LO REJ
No.5
15
The example above (output word 5-7) shows an example of all available signals for each spindle.
While normally not all signals are used, any of the signals (for each spindle) can be preset
(programmed using the AFC3000 software) to any output bit.
* The word No. at the PLC input side differs according to the setting of the node address, etc., so please be
sure to confirm before using. Please refer to the AFC3000 Operation Manual, Section 5-3-2 and 5-3-3 for
description of the respective signals.
The unused area of Word 01 to 16 is also secured.
Caution