Feniex FUSIONGPL FN-4420 User manual

Fusion 44" Lightbar Instruction Manual
1.800.615.8350 / feniex.com
Feniex Product Copyrights This price List and the mentioned Feniex products include or describe copyrighted Feniex material. Laws in the
United States and other countries preserve for Feniex Industries and its licensors certain exclusive rights for copyrighted material, including the
exclusive right to copy, reproduce in any form, distribute and make derivative works of the copyrighted material. Accordingly, any copyrighted
material of Feniex and its licensors contained herein or in the Feniex products described in this Price List may not be copied, reproduced,
distributed, merged or modied,transmitted, transcribed, stored in retrieval system or translated into any language or computer language, in any
form or by any means, without prior written permission of Feniex Industries, Inc.. Feniex and the stylized Feniex logo are registered in the U.S.
Patent & Trademark Oce.
FUSION 44" LIGHTBAR
FN-4420
Equipment Dimensions
pp. 03
Specifications
pp.03
Flash Patterns
pp.04
Wiring Diagram/Information/Functions
pp.05 - 07
Feniex University
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Operational times are from 10 a.m. to 5 p.m.
central time, Monday through Friday. Please
do not send in product without contacting
support rst for a RMA number.
Service After Expiration
Feniex Industries will still provide service for
all products after expiration of the warranty.
For any issues, call the customer support
line. In some instances it may be necessary
for the product to be shipped, freight prepaid
and insured for loss or damage to Feniex
headquarters.
Copyright
This instruction manual and the Feniex
products described in this instruction manual
may include or describe copyrighted Feniex
material. Laws in the United States and other
countries preserve for Feniex Industries
and its licensors certain exclusive rights for
copyrighted material, including the exclusive
right to copy, reproduce in any form, distribute
and make derivative works of the copyrighted
material. Accordingly, any copyrighted
material of Feniex and its licensors contained
herein or in the Feniex products described in
this instruction manual may not be copied,
reproduced, distributed, merged or modied
in any manner without the express written
permission of Feniex Industries, Inc.
Feniex Product Copyrights
The products described in this document
are the property of Feniex Industries, Inc. It is
furnished by express license agreement only
and may be used only in accordance with the
terms of such an agreement. Products and
documentation are copyrighted materials.
Making unauthorized copies is prohibited by
law. No part of the product or documentation
may be reproduced, transmitted, transcribed,
stored in retrieval system or translated into any
language or computer language, in any form or
by any means, without prior permission from
Feniex Industries, Inc.
Safety Regulations
The following provides all the information
necessary to safely operate the previously
listed products of Feniex Industries, Inc. Please
read this manual thoroughly before installing or
operating your new product in order to prevent
any damage or injury. Failure to follow the
listed instructions in this manual may result in
damage to your products or personal injury.
• Proper installation of this product requires
good knowledge of automotive systems,
electronics and procedures.
• Please guarantee all vital components
of the vehicle are not in danger of being
damaged by drilling holes necessary for
installation. Check all sides of the mounting
surface before drilling any holes into the
vehicle.
• Do not install this product in any way
that interferes with the deployment of
the air bag. Doing so may damage the
eectiveness of the air bag and can lead
to serious personal and vehicle injury. The
installer will assume full responsibility of
proper installation of the new unit.
• Please clean the mounting surface before
installation of the unit when using tape,
brackets, magnet, Velcro or suction cups.
• The product's ground wire must be
connected directly to the Negative (-)
battery post for eective use of the unit.
Please follow all wiring guidelines provided
to guarantee long lifespan and productivity.
Failing to follow these instructions may
result in damage to the product.
Warranty
Feniex Industries' speakers, sirens, rocker
panels, AM600 Beacons, Torch Lights, AI
lightbars, AI Cubes, AM900 Work Lights and
controllers are warrantied for 2 years from
the manufacturing date. In addition, all other
products are warrantied for 5 years from the
manufacturing date.
If a warranty problem occurs, please contact
customer support at 1.800.615.8350 or visit
the web site at www.Feniex.com. If the product
needs to be returned for repair or replacement,
call our customer support line to receive a
return merchandise authorization number.
Warning! Utilizing non-factory screws and mounting
brackets may result in loss of warranty coverage.
Feniex Industries, Inc.
1.800.615.8350 / feniex.com
2
SAFETY REGULATIONS & WARRANTY

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3
EQUIPMENT DIMENSIONS
44.5"
12.13"
1.75"
3.65"
SPECIFICATIONS
Voltage
10-18 Volts DC
Current Draw
Warranty 5 years
15 Amps
20A Fuse
125% of Circuit Load
Input Power
External Fuse
12 VDC
Class 1, J595,
CT13, J1113-11
SAE Certicate
Colors Amber, Red, Blue,
White & Green

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1All-On
2
3
4
5
6
7
8
Single Slow
Single Fast
Single Slow - Alternating
Single Fast - Alternating
Single Slow Corners - Alter.
Single Fast Corners - Alter.
Attack Pattern
*Single & Dual Color Modes
1Cluster Pattern
2
3
4
5
6
7
8
9
10
11
12
13
14
Attack Pattern
Night Ride Pattern
Half-Half [Slow]
Half-Half [Fast]
One-One [Slow]
One-One [Fast]
Two-Two [Slow]
Two-Two [Fast]
All-On [Fast]
All-On [Slow]
In-Out [Slow]
In-Out [Fast]
Combo: All Slow
15
16
Combo: All Fast
Combo: Fast & Slow
FLASH PATTERNS
CRUISE PATTERNS
Activate Cruise Mode by extending the green
wire to a 12v (+) latching switch.
1. Apply 12v (+) to the green wire.
2. Apply 12v (+) (momentary) to the red/white
wire to advance the pattern of the cruise mode.
FLASH PATTERNS
1Front Modules
2
3
4
5
Front & Side Modules (no alley)
Front, Side (no alley), &
Rear/Arrow Modules
Side & Rear/Arrow Modules
Rear/Arrow Modules
FLOOD PATTERNS
Activate Flood Mode by extending the green/
black wire to a 12v (+) latching switch.
To activate ood mode, use the red/white pattern
change wire to select the desired ood mode.

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Green/White Mode 0 Rear
Blue/White
Black
Red
Orange
Green
Blue
Red/Black
White
Orange/Black
Green/Black
Blue/Black
White/Black
Black/White
Mode 0 Front
Mode 1
Mode 2
Mode 3
Cruise Mode
Takedown
Left Alley
Right Alley
Flashing TD/Alley
Flood Mode
Dim
Arrow Left
Arrow Right
W/B + B/W
Red/White
Center Out
Pattern Changer
WIRING DIAGRAMS
12V+ Activates rear-facing
modules, corners & sides
12V+
12V-
12V+
12V+
12V+
12V+
12V+
12V+
12V+
12V+
12V+
12V+
12V+
Activates front-facing
modules & corners
Warning Mode 1.
Overrides Mode 0
Warning Mode 2.
Overrides Mode 0 & 1
Warning Mode 3.
Overrides Mode 0, 1 & 2
Corner Modules.
10% Brightness
Overrides Modules 1, 2 & 3
Flash Patterns
Steady Burn.
Overrides Flashing
Steady Burn.
Overrides Flashing
Flashes Takedown & Alley
Lights
Activates Flood Mode.
Dims Lightbar. Takedown,
Alley & Flood Unaected
Left Arrow.
Overrides Flashing
Right Arrow.
Overrides Flashing
12V+
12V+
Center-Out Arrow.
Overrides Flashing
Momentary, cycles through
DIM MODE
Activate the ash mode by applying the
ashmode wire to a 12V(+). Activate Dim
Mode by extending the blue/black wire to a
12v (+). Tap the pattern changer, red/white
wire to cycle through the dim modes.
Dim Mode is only available on hard-wire
models. This mode will dim all modes
except for Takedown functions & Flood
Mode.
ATTENTION:

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WIRING INFORMATION & FUNCTIONS
Black Ground
Red Positive
12V- Connect to vehicle's
negative battery post
12V+ Connect to vehicle's
positive battery post
Orange
Red
Green
Blue/Black
Tail Lights
Work Lights
Left Brake/Turn
Right Brake/Turn
12V+
12V+
12V+
12V+
Steady Burn of both tail
lights. 10% Brightness
Steady Burn
Overrides Tail Light
Overrides Tail Light
STOP|TAIL|TURN & WORK LIGHTS
Work Light and Stop/Tail/Turn functionality
must be specied at time of order. Modules
in work light and/or STT positions will only
function as such.
1. Install a customer supplied fuse rated for
125% of the circuit load to the end of the red
wire. Do not use a circuit breaker or fusible
link.
2. Connect the opposite end of the fuse to
the 12v+ terminal of the battery. Do not use
more than 1 foot of wire between the fuse and
the battery terminal to ensure appropriate
protection.
POWER CABLE WIRING
3. Connect the black wire to the vehicle
chassis ground.
4. Connect the function wires to
switches, depending on the functions
needed for applications (See page 6 for
wiring diagrams).
No warning patterns will be displayed in
work light or STT positions.
All user supplied wires connecting to 12v (+)
or 12v (-) must be sized to supply 100% of the
maximum current and properly fused at the
power source with a fuse rated at 125% of the
total circuit load.
Avoid routing wires in the deployment
area of the vehicle air bag or any other
potentially hazardous locations.
ATTENTION:

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WARNING MODES
Warning modes 0 and 1 can be congured to
use either the front or rear without activating
the full lightbar. Modes 2 and 3 can only be
programmed to have the full bar on or o.
Programming Mode 0: Activate the mode
by extending the blue/white (front wire)
or the green/white (rear wire) to a 12v (+)
source. The front and rear can be used
together only if the same ash pattern is
selected.
Programming Mode 1: Activate the mode
by extending the blue/white (front wire)
or the green/white (rear wire) to a 12v (+)
source. Overrides Mode 0. Mode 0 needs to
be activated for Mode 1 to function.
Programming Mode 2 & 3: Activate the
mode by extending the mode wire to a 12v
(+) source. Mode 2 overrides Modes 0 and
1. Mode 3 overrides Modes 0, 1 and 2.
TAKEDOWN
Activate the factory congured takedown
function by extending the white wire to a 12v
(+) latching switch.
ALLEY LIGHTS
Activate the factory congured alley
lights by extending the red/black &
white wires to 12v (+) latching switches.
Takedown & alley functionality must be specied at time of order. Modules in takedown
and/or alley positions will only function as such, or ashing takedown/alley. No warning
patterns will be displayed in takedown or alley positions.
ATTENTION:
WIRING INFORMATION & FUNCTIONS
TAKEDOWN & ALLEY FLASHING
Activate the factory congured takedown ashing function by extending the green wire to
a 12v (+) latching switch. For dual color models, warning mode 2 will be activated instead
of the ashing takedown function.
ARROW FUNCTIONS
Activate the arrow functions by
extending the white/black wire, black/
white wire, or a combination of both to
12v (+) latching switches.
Arrow functions will override all warning
modes on all rear-facing modules (not
including corners).
ATTENTION:

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8
4200 DATA LINK CONTROLLER
When using the data link, connect the
RJ45 connection to the 4200 Relay.
Use the 4200 Software to program
the desired function of the Fusion 44"
Lightbar.
When the RJ45 Data Link wire is
connected to the 4200 Relay, this will
override any other wire input to the
Fusion 44" Lightbar. You can either use
Data Link or the Lightbar wire harness,
but not both.
ATTENTION: 4200 Controller &
Data Link Relay
RJ45 Data
Link Wire

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INSTALLING A HOOK BRACKET
1. Remove the hex bolt from its packaging and
slide the bolt through the hook bracket hole.
2. Using a socket wrench and the hex bolt,
loosely secure the hook bracket to the
threaded hole in the foot bracket. Repeat on
the other side of the lightbar so both sides
have the hook bracket secured.
3. Place the lightbar with the attached hook
brackets on the vehicle. Ensure the hook
bracket is up right and seated correctly.
4. Secure and tighten the bracket using a
socket wrench on each side of the vehicle
until the bar is snugly mounted. Use the
included lock nut as a jam nut for extra
security. Ensure the vehicle's door will close
without any interference.
5. Drill and secure the bracket to the vehicle
with self-tapping screws, using the two pilot
holes on the bottom of the hook bracket as a
guide.
6. Once the bar is secure, drill a one inch hole
to route the wire harness through the vehicle
and then seal the hole with silicone. Ensure
that wires are protected from rough edges
using a rubber wire grommet.
HOOK KIT INSTRUCTIONS
Utilizing non-factory hardware and mounting
brackets may result in loss of warranty.
ATTENTION:
Do not overtighten the hex bolts. Do not
exceed 165 in. lb. The use of blue thread
locker is suggested.
ATTENTION:
Hook
Bracket
Hex
Bolt
Foot
Bracket