Filters itm SEMI AUTO FL User manual

www.itmfilters.com












USER MANUAL
METALIC MANUAL FILTER
SEMI AUTO FL
 
 Serialnumber: _________________ 
 Purchasedate: _________________ 















MANUALDEUSUARIO
FL‐PP
USER  MANUAL:
SEMI  AUTO  FL
INDEX

Introduction..............................................................................................................1
1.1 Filteridentification....................................................................................................1
1.2 Basicconcepts...........................................................................................................1
Data sheet.................................................................................................................2
2.1 SemiAutoFL..............................................................................................................2
2.2 Manufacturingtechnicalcharacteristics...................................................................2
Installation................................................................................................................3
Operation and maintenance...............................................................................3
Spare parts...............................................................................................................4
5.1 ExplodedviewSemiAutoFL.....................................................................................4
Product warranty....................................................................................................5




1 

MANUALDEUSUARIO
FL‐PP
USER  MANUAL:
SEMI  AUTO  FL
INTRODUCTION

Firstofall,wewanttothankyouforpurchasingthisfilter,theresultoftheworkofagroupof
people committed to offering the correct solution to each filtration process. All products
designed and manufactured by ITM Filters meet self‐imposed requirements for quality,
efficiencyanddurability.Thisphilosophyisaccreditedthroughcertificationbyexternalbodies.
Thehighestefficiencyofthesystemisobtainedwithcorrectoperationandmaintenance,please
properlyfollowtheindicationsinthismanualthroughoutthelifeoftheproduct.Weinviteyou
to visit our website: www.itmfilters.com for more information about our products and our
companypolicies.

1.1 Filteridentification
Thefilterisidentifiedwiththefollowingdecal:




1.2 Basicconcepts
Filtrationsurface:Areathatallowswatertopasswhileretainingsuspendedparticles.
Lossofpressure(HEADLOSS):Itisthedifferenceinloadproducedbetweentwopointsofthe
sameflow.Thefrictionofthewaterwiththefiltermediumproducesalossofenergy.Thediluted
substancesaretrappedinthemeshgeneratingadecreaseintheporosityofthefiltermedium,
whichcausesanincreaseinthepressuredrop.
Thepressuredropmeasurementiscarriedoutbymeansofapressuretapontheinletmanifold
andanotheroneontheoutletmanifold.





I MAGE 1


2 

MANUALDEUSUARIO
FL‐PP
USER  MANUAL:
SEMI  AUTO  FL
DATA SHEET

2.1 SemiAutoFL











MODEL
Dimensions(mm) Minimum
waterflow
foroperation
(m³/h)
Minimum
pressure
(bar)
Number
of
nozzles
ØAutomatic
washing
valve
ØManual
drain
valve
Cleaning
time(s)
M L H W B
SEMIAUTO‐3”‐FL 320 220 870 500 1100 12 2 1 1’’ 1’’ 20
SEMIAUTO‐4”‐FL 320 260 870 500 1100 12 2 1 1’’ 1’’ 20
SEMIAUTO‐6”‐FL 470 260 1320 500 1550 29 2 4 2’’ 1‐1/2’’ 20
T ABLE 1

MODEL ØI/ØO
Flows(m³/h) FiltrationSurface
(cm²)
Water
consumption
perwash
(L)
NetWeight
(kg)
Qmáx. <50ppm 50/100ppm 100/200ppm
SEMIAUTO‐3”‐FL Brida3” 92 53 32 22 1400 7 53
SEMIAUTO‐4”‐FL Brida4" 133 65 45 25 1400 12 55
SEMIAUTO‐6”‐FL Brida6" 285 93 73 52 5608 29 78
T ABLE 2

2.2 Manufacturingtechnicalcharacteristics
‐ Materials:
o Carbonsteelmetalcomponents.
o Zincplatedscrews6.8.
o Meshcartridge:PVCstructurewithAISI‐316StainlessSteel.Filtrationdegree:
125microns.
o Grindingcartridge:AISI‐304StainlessSteel.Ø2mmpass.
o EPDMgaskets:60SHORE.

I MAGE 1


3 

MANUALDEUSUARIO
FL‐PP
USER  MANUAL:
SEMI  AUTO  FL

‐ Superficialtreatment:
o SurfaceshotblastinguptoSA½grade.
o Two‐layerEPOXY‐POLYESTERpowderpaintfinish,oven‐polymerizedRAL6004.


‐ Workingcharacteristics:
o Maximumoperatingtemperature50ºC.


INSTALLATION

1. Makesurethefilterflowdirectioniscorrect.
2. Placetheinletandoutletmanifolds,fixingtheflangeswiththeircorrespondinggaskets.
3. Place the pressure gauges, one on the inlet manifold and the otheronthewateroutlet
manifold.
4. Carryoutafirstmanualcleaningofthefiltermesh.
5. Checkthattheunionsaretight,turnonthewatersupplyandverifythattherearenoleaks.
6. Filtering.Openthewaterflowattherecommendedflowrateandataworkingpressureof
10kg/cm².
7. Cleanthefilterwhenthepressuregaugesindicateapressuredifferenceequaltoorgreater
than0.5kg/cm².
8. Cleaning. Disconnect the water flow and open the filter, depending on the model, by
looseningthehandleortheScrews.Removethecapandthenthefilter,cleanitbyapplying
highpressurewatertoitsoutersurfaceanduseabristlebrushontheinsideifnecessary.
Replaceandclosethefilterensuringthatthecapfitstightly.

OPERATION AND MAINTENANCE

Meshfilteringconsistsinthephysicalseparationbetweenwaterandthesubstancesthatare
suspended in it. When the mesh filter becomes clogged, it produces a pressure difference
betweenthewaterinletandoutlet.Themanualcleaningcycleisnecessary whenreachinga
pressuredifferenceof0,5kg/cm².Thewaterpassesfromtheinternalareaofthefiltertothe
externalonecausingtheaccumulationofdirtintheinternalpartofthemesh.
Maintenancerequiredforproperoperation:
 Boardcheck.
 Repaint.
 Batterycheck(ifapplicable).
 Thefiltermeshrequiresperiodicmanualcleaning,forthis:
1. Disconnectthepowersupplyandthewatersupply.
2. Openthedraincockinthe“CLOSE”positionandwaitforthefiltertodrain.
3. Loosenthescrewsonthecoverofthefilteredwateroutletarea.
4. Removethefiltercartridgeandcleanitwithwaterontheoutsideandacedarbrush
ontheinside.
5. Insertthemeshcartridgeandclosethelidmakingsureitistight.




4 

MANUALDEUSUARIO
FL‐PP
USER  MANUAL:
SEMI  AUTO  FL
SPARE PARTS

5.1 ExplodedviewSemiAutoFL











Nº DENOM.
MODELSSEMIAUTO‐FL
SEMIAUTO‐3‐FL SEMIAUTO‐4‐FL SEMIAUTO‐6‐FL
U.Code U.Code U.Code
1 Body 1 SA‐FL‐3‐02 1 HYD‐104‐V‐02 1 HYD‐106‐V‐02
2 Ballvalve 1 ‐ 1 ‐ 1 ‐
3PressureGauge 2‐2‐2‐
4 PVCScrew 8 ‐ 8 ‐ 8 ‐
5 CenteringBushing 1 HYD‐206‐H‐05‐08 1 HYD‐206‐H‐05‐08 1 HYD‐206‐H‐05‐08
6 CenteringDisk 1 HYD‐106‐V‐05‐7‐1 1 HYD‐106‐V‐05‐7‐1 1 HYD‐106‐V‐05‐7‐1
7 GasketbetweenCartridges 1 HYD‐206‐H‐05‐06 1 HYD‐206‐H‐05‐06 1 HYD‐206‐H‐05‐06
8 FilterCartridge 1 SA‐FL‐3‐04 1 SA‐FL‐4‐04 1 SA‐FL‐6‐04
9 Scanner 1 SA‐FL‐3‐06 1 SA‐FL‐4‐06 1 SA‐FL‐6‐06
10 Gasket6 1 ‐ 1 ‐ 1 ‐
11 SquaredGasket 1 HYD‐206‐H‐07‐04 1 HYD‐206‐H‐07‐04 1 HYD‐206‐H‐07‐04
12 Cap 1 FY‐CM‐3‐05 1 FY‐CM‐4‐05 1 FY‐CM‐6‐05
13 Cleaningballvalve 1 ‐ 1 ‐ 1 ‐
14 ScrewsM16 3 ‐ 3 ‐ 6 ‐
15 CenteringT 1 ‐ 1 ‐ 1 ‐
16 Crank 1 ‐ 1 ‐ 1 ‐
T ABLE 3









5 

MANUALDEUSUARIO
FL‐PP
USER  MANUAL:
SEMI  AUTO  FL
PRODUCT WARRANTY
1. AllITMFILTERSproductsareguaranteedfor1yearfromthedateofinvoice.
2. The replacement of defective parts is covered by the warranty, being necessary to
indicatetheserialnumberandallowtheverificationbyourstaff.
3. Take into account the user manual for the installation of the product and check the
operatingparametersinthetechnicaltables.
4. Toobtainacorrectfiltration,thesizeofthefilterelementmustbesmallerthanthatof
thesubstancessuspendedinthewatertobefiltered.
5. Thiswarrantywillnotapplyintheeventofdamageordefectsproducedintheproduct
asaresultoforrelatedto:
i. Tearing,eliminationormanipulationoftheidentifyinglabeloftheproduct.
ii. Improperorunauthorizeduseoftheproductbythebuyer.
iii. Animproperassemblyorinstallationthatdoesnotcorrespondtothatestablished
byITMFILTERS.
iv. Thepertinentperiodiccleanings.
v. Theuseofwaterthatdoesnotmeettheestablishedqualityoris outside the
specificationsindicatedinthetechnicaltables.
vi. Auseofflowdiscordantwiththewaterqualityaccordingtotheparametersdefined
inthetechnicaltables.
vii. Pressuresthatdifferfromtheestablishedworkingpressure.
viii. Thewearofmaterialscausedbyfatigue,abrasionorhightemperatures.
ix. Any external alteration, modification or repair of the products, except by ITM
FILTERSanditstechnicalrepresentatives.
x. Damagesproducedduringthetransportoftheproduct.
xi. Thirdpartydamage,theftorvandalism.
6. AtITMFILTERSwearecommittedtoquality,whichiswhywehavetheISO9001,ISO
14001andISO45001certifications.Inaddition,duringthemanufactureofourfilterswe
haveestablishedourownqualitycontrolinwhichweensurethattheproductmeetsall
qualityrequirementsoptimally.Ifyounoticeanydefects,pleasecontactyourdealer.
7. Foranyclaim,itisessentialtopresentthisdocument,theserial code of the
correspondingproductandthepurchaseinvoice.

































